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November 07, 2011 - October 21, 2013



      year to year. 
      > 
      >   There's just no substitute for seeing cylinder conditions first 
      hand. A borescope lets you better identify the cause of engine 
      compression problems. For example, a borescope will instantly reveal 
      corrosion, and the location of the corrosion (top vs bottom) will help 
      you identify its cause. Cylinder wall scoring, impossible to detect any 
      other way, is instantly visible with a borescope. The image capture 
      capability makes it easy to email images to an experienced mechanic for 
      a second opinion, and even a pilot can gain valuable insight by 
      comparing image changes over time. 
      > 
      >   Borescopes can be invaluable at other times as well Have you ever 
      dropped a screw in the belly of an aircraft? You can't leave it there -- 
      it could jam a control during flight. WIthout a borescope you might face 
      hours of searching with a magnet; with a borescope you can likely find 
      the part in minutes -- I have, on several occasions. 
      > 
      >   In my opinion, every aircraft owner should have at least an 
      inexpensive borescope on hand at all times. It's a very cheap way to 
      stay on top of internal engine conditions, and you'll find other uses 
      for it as well. 
      > 
      >   Why perform the equivalent of seeing-eye dog maintenance when you 
      can have a high quality visual record of what's going on in your engine, 
      at a very low cost?
      > 
      >   -mel
      > 
      > On Nov 7, 2011, at 4:39 AM, FLYaDIVE wrote:
      > 
      >> Ralph:
      >> 
      >> Two questions:
      >> 1 - What do you think you have done that justifies a bore scope 
      inspection?
      >> 2 - What do you expect to find?
      >> 
      >> The reason for these questions are:  Your time and money could be 
      better spent with standard diagnostic (common sense) testing.  I am not 
      a fan of bore scopes because they REALLY do not show anything that 
      either the pilot knows they did wrong or they just repeat what common 
      sense testing already shows.  When a problem show itself in such a way 
      as to be noticed in flying, a bore scope ONLY confirms what you already 
      KNOW.  Seriously I have never seen anything that a bore scope shows that 
      was not diagnosed previously without it.  Better to use the $500 on a 
      new cylinder than on a bore scope.
      >> Bore Scopes are better for a Colonoscopy.
      >> 
      >> Barry
      >> 
      >> On Sun, Nov 6, 2011 at 10:37 PM, Ralph  wrote:
      
      >> 
      >> I'm looking into the purchase of a video Borescope. (Cylinder and 
      general inspection) Does anyone on the list have direct experience with 
      any of the lower cost devices <$500?
      >> Thanks.
      >> 
      >> Ralph Hoover
      >> RV7A
      >> 
      >> Sent from my iPad
      >> 
      >> ==========
      >> ="_blank">www.aeroelectric.com
      >> ooks.com" target="_blank">www.buildersbooks.com
      >> et="_blank">www.homebuilthelp.com
      >> ="_blank">http://www.matronics.com/contribution
      >> le, List Admin.
      >> ==========
      >> nes-List" 
      target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List
      >> ==========
      >> http://forums.matronics.com
      >> ==========
      >> le, List Admin.
      >> ="_blank">http://www.matronics.com/contribution
      >> ==========
      >> 
      >> 
      >> 
      >> 
      >> 
      >> 
      >> href="http://www.aeroelectric.com/">www.aeroelectric.com
      >> href="http://www.buildersbooks.com/">www.buildersbooks.com
      >> href="http://www.homebuilthelp.com/">www.homebuilthelp.com
      >> 
      href="http://www.matronics.com/contribution">http://www.matronics.com/co
      ntribution
      >> 
      href="http://www.matronics.com/Navigator?LycomingEngines-List">http://ww
      w.matronics.com/Navigator?LycomingEngines-List
      >> href="http://forums.matronics.com/">http://forums.matronics.com
      >> 
      href="http://www.matronics.com/contribution">http://www.matronics.com/co
      ntribution
      >> 
      > 
      > 
      > 
      > _blank">www.aeroelectric.com
      > com" target="_blank">www.buildersbooks.com
      > ="_blank">www.homebuilthelp.com
      > _blank">http://www.matronics.com/contribution
      > s-List" 
      target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List
      > tp://forums.matronics.com
      > _blank">http://www.matronics.com/contribution
      > 
      > 
      > 
      > 
      > 
      
      
________________________________________________________________________________
From: "Sanders, Andrew P" <andrew.p.sanders(at)boeing.com>
Date: Nov 07, 2011
Subject: RE: Borescope
Bought one from Costco a month or so ago. Works great! Records stills and video, 10mm head easily fits through spark plug hole. Comes with a flexible extension to double the reach (to about 4'). The video head detaches from the handle/probe and works wireless. Worked great in resolving the rust/debris issues in the old VW. WISH I had it when I was chasing the fuel leak in the Cardinal wing tank! Best part... $150. Andrew >Subject: LycomingEngines-List: Borescope >From: Ralph <hooverra(at)comcast.net> >I'm looking into the purchase of a video Borescope. (Cylinder and general inspection) >Does anyone on the list have direct experience with any of the lower cost >devices <$500? ________________________________________________________________________________
Date: Nov 07, 2011
Subject: Re: Borescope
From: FLYaDIVE <flyadive(at)gmail.com>
Mel: I am Old School... And proud of it ;-) I won't give away my age. Every generation has to reinvent the wheel and lay claim to it. In your example: For example, you can't detect corrosion reliably by listening to compression sounds, which I would consider to be an important preventative maintenance inspection. A borescope gives you great data immediately. Here is Old School Logic: - If the corrosion is that light a good run will remove it. - If the corrosion is that heavy you will see it with that Old School Grain of Wheat bulb. - If the compression tests were GOOD why would one look inside with a bore scope? - If the compression tests were BAD... You would have low compression. Air escaping into the sump area - AND - Then you would be hearing it. Or escaping out the exhaust pipe - AND - Then you would be hearing it. Or escaping out the Carb - AND - Then you would be hearing it. SOoooo why would you need a bore scope? You can see the problem on the compression gauge and/or hear it. - Then what would your next action be? - - - - WHOOPS... I guess you would be tearing down the cylinder... No help from the bore scope here. Just another proof of the obvious. - And, if there was corrosion - that could be found out with the Old School - Grain of Wheat Bulb... LED's are just not right for all jobs. Cost... Less than $3 for bulb, wire and adjustable power supply. My ideas - - - - old yes, but not contrite. Are what got us to where WE are today. I know you were amazed at what McGiver could do with a bobby pin and a book of matches. If you can't relate to Mcgiver maybe the 'A' Team impressed you. What I do like about a bore scope - AND - Wish I had one last Wednesday - As I said: Is to LQQK up under the dash. Will I spend $150 for one? Nope... But I will ask Santa. Barry :-) On Mon, Nov 7, 2011 at 1:53 PM, Mel Beckman wrote: > Barry, > > We can agree to disagree, but my practice is in line with manufacturers' > recommendations. Your arguments seem a little contrived, what with > old-school widgets such as grain-of-wheat bulbs and tiny mirrors. > > I never said a borescope is a panacea; you should use all the tools at > your disposal, selecting the best one for a particular task. A borescope > will often be the fastest way to get information about the inside of the > cylinder. For example, you can't detect corrosion reliably by listening to > compression sounds, which I would consider to be an important preventative > maintenance inspection. A borescope gives you great data immediately. > > Why not just get a borescope and take advantage of modern technology at a > great price? Perhaps you'll "tare" down fewer engines ;) > > -mel > > On Nov 7, 2011, at 9:34 AM, FLYaDIVE wrote: > > Mel: > > In aviation it always comes down to opinions. You surely have the right > to disagree, but, I as an A&P also have never had a problem that a bore > scope solved. > Does anyone do a bore scope after each flight? > That is the only way a bore scope would qualify as > a Preventive Maintenance device. > So something has had to happen to bring up the need to do a bore scope. > What would a bore scope do that investigative research could not do? > Show scratches on the cylinder walls? OK - Then what... You tare the > cylinder down. > Just putting a Grain of Wheat Light Bulb on a variable power supply and > dropping it down the spark plug hole would show the same thing. > OK - Then what... You tare the cylinder down. > So, you can't see the valves. Well yes you can with a simple mirror on a > wand. What is the bore scope going to show... Well, yes, much better > picture than a 3/8" Dia. mirror. > But, why are you looking at the valves - Maybe because they are leaking! > A compression check will show that also. OK - Then what.. You tare the > cylinder down. > A bore scope will not show valve wobble... SB388. A bit of time and a > good dial indicator and fixture will do that better than a bore scope. > The only good argument for getting a bore scope would be as Ralph says... > "General Inspection" - Yes, there sure are areas that are just a royal > PITA to see. Inside fuel tanks, up under <--- I just love that oxymoron - > the dash. > > Now what I did not realize is the drastic price drop - I would NEVER pay > $500... But for LQQKing up under (LOL) the dash or in the tail cone... Now > there you have a argument that *holds water.* <--- Tong in cheek. > > So, Ralph... If you can get a real good camera (hate the term bore scope) > at a real good price - - - Go for it. Just don't expect it to solve > problems inside the engine. > > > Barry > > On Mon, Nov 7, 2011 at 8:35 AM, Mel Beckman wrote: > >> Barry, >> >> As an A&P, I could not disagree more. First, the price-point of $500 is >> high -- even high quality video borescopes today cost well under half that. >> I've seen very good units for under $150. For example, Fry Electronics >> sells one for $120 with excellent depth of field, illumination, and >> resolution, and includes on-board mirror, magnet, and hook attachments. >> Yes, you can spend big bucks on units with integrated laser measurement >> tools, wireless video screens, and motion recording capability, but you >> don't need that for aircraft engine work. >> >> Although you can infer internal cylinder condition from other >> measurements, such as engine compression sounds, a visual inspection is >> still valuable and, I believe, highly recommended on a routine basis. >> Engine manufacturers such as Lycoming recommend borescoping cylinders on >> ALL its engines every 100 hours, or at least annually. And engine service >> bulletins offer useful guidance in analyzing borescope imagery (e.g. >> http://www.tcmlink.com/pdf2/SB03-3.pdf). Most video borescopes today >> have image capture capabilities that let you compare suspect areas year to >> year. >> >> There's just no substitute for seeing cylinder conditions first hand. A >> borescope lets you better identify the cause of engine compression >> problems. For example, a borescope will instantly reveal corrosion, and the >> location of the corrosion (top vs bottom) will help you identify its cause. >> Cylinder wall scoring, impossible to detect any other way, is instantly >> visible with a borescope. The image capture capability makes it easy to >> email images to an experienced mechanic for a second opinion, and even a >> pilot can gain valuable insight by comparing image changes over time. >> >> Borescopes can be invaluable at other times as well Have you ever >> dropped a screw in the belly of an aircraft? You can't leave it there -- it >> could jam a control during flight. WIthout a borescope you might face hours >> of searching with a magnet; with a borescope you can likely find the part >> in minutes -- I have, on several occasions. >> >> In my opinion, every aircraft owner should have at least an inexpensive >> borescope on hand at all times. It's a very cheap way to stay on top of >> internal engine conditions, and you'll find other uses for it as well. >> >> Why perform the equivalent of seeing-eye dog maintenance when you can >> have a high quality visual record of what's going on in your engine, at a >> very low cost? >> >> -mel >> >> On Nov 7, 2011, at 4:39 AM, FLYaDIVE wrote: >> >> Ralph: >> >> Two questions: >> 1 - What do you think you have done that justifies a bore scope >> inspection? >> 2 - What do you expect to find? >> >> The reason for these questions are: Your time and money could be better >> spent with standard diagnostic (common sense) testing. I am not a fan of >> bore scopes because they REALLY do not show anything that either the pilot >> knows they did wrong or they just repeat what common sense >> testing already shows. When a problem show itself in such a way as to be >> noticed in flying, a bore scope ONLY confirms what you already KNOW. >> Seriously I have never seen anything that a bore scope shows that was >> not diagnosed previously without it. Better to use the $500 on a new >> cylinder than on a bore scope. >> Bore Scopes are better for a Colonoscopy. >> >> Barry >> >> On Sun, Nov 6, 2011 at 10:37 PM, Ralph wrote: >> >>> >>> I'm looking into the purchase of a video Borescope. (Cylinder and >>> general inspection) Does anyone on the list have direct experience with any >>> of the lower cost devices <$500? >>> Thanks. >>> >>> Ralph Hoover >>> RV7A >>> >>> Sent from my iPad >>> >>> ========== >>> ="_blank">www.aeroelectric.com >>> ooks.com" target="_blank">www.buildersbooks.com >>> et="_blank">www.homebuilthelp.com >>> ="_blank">http://www.matronics.com/contribution >>> le, List Admin. >>> ========== >>> nes-List" target="_blank"> >>> http://www.matronics.com/Navigator?LycomingEngines-List >>> ========== >>> http://forums.matronics.com >>> ========== >>> le, List Admin. >>> ="_blank">http://www.matronics.com/contribution >>> ========== >>> >>> >>> >>> >> * >> >> href="http://www.aeroelectric.com/">www.aeroelectric.com >> href="http://www.buildersbooks.com/">www.buildersbooks.com >> href="http://www.homebuilthelp.com/">www.homebuilthelp.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> href="http://www.matronics.com/Navigator?LycomingEngines-List">http://www.matronics.com/Navigator?LycomingEngines-List >> href="http://forums.matronics.com/">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> * >> >> >> * >> >> _blank">www.aeroelectric.com >> com" target="_blank">www.buildersbooks.com >> ="_blank">www.homebuilthelp.com >> _blank">http://www.matronics.com/contribution >> s-List <http://www.matronics.com/contributions-List>" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-Listtp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> * >> >> > * > > href="http://www.aeroelectric.com/">www.aeroelectric.com > href="http://www.buildersbooks.com/">www.buildersbooks.com > href="http://www.homebuilthelp.com/">www.homebuilthelp.com > href="http://www.matronics.com/contribution">http://www.matronics.com/contribution > href="http://www.matronics.com/Navigator?LycomingEngines-List">http://www.matronics.com/Navigator?LycomingEngines-List > href="http://forums.matronics.com/">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/contribution > * > > > * > > * > > ________________________________________________________________________________
From: Mel Beckman <mel(at)becknet.com>
Subject: Re: Borescope
Date: Nov 07, 2011
Sigh. I'm in my 50's, but I've progressed with technology. Hopefully Santa will be good to you ;) -mel On Nov 7, 2011, at 2:53 PM, FLYaDIVE wrote: > Mel: > > I am Old School... And proud of it ;-) I won't give away my age. > > Every generation has to reinvent the wheel and lay claim to it. > > In your example: For example, you can't detect corrosion reliably by listening to compression sounds, which I would consider to be an important preventative maintenance inspection. A borescope gives you great data immediately. > > Here is Old School Logic: > If the corrosion is that light a good run will remove it. > If the corrosion is that heavy you will see it with that Old School Grain of Wheat bulb. > If the compression tests were GOOD why would one look inside with a bore scope? > If the compression tests were BAD... You would have low compression. Air escaping into the sump area - AND - Then you would be hearing it. Or escaping out the exhaust pipe - AND - Then you would be hearing it. Or escaping out the Carb - AND - Then you would be hearing it. SOoooo why would you need a bore scope? You can see the problem on the compression gauge and/or hear it. > Then what would your next action be? - - - > WHOOPS... I guess you would be tearing down the cylinder... No help from the bore scope here Just another proof of the obvious. > And, if there was corrosion - that could be found out with the Old School - Grain of Wheat Bulb... LED's are just not right for all jobs. Cost... Less than $3 for bulb, wire and adjustable power supply. My ideas - - - - old yes, but not contrite. Are what got us to where WE are today. I know you were amazed at what McGiver could do with a bobby pin and a book of matches. If you can't relate to Mcgiver maybe the 'A' Team impressed you. > What I do like about a bore scope - AND - Wish I had one last Wednesday - As I said: Is to LQQK up under the dash. Will I spend $150 for one? Nope... But I will ask Santa. > > Barry :-) > > > On Mon, Nov 7, 2011 at 1:53 PM, Mel Beckman wrote: > Barry, > > We can agree to disagree, but my practice is in line with manufacturers' recommendations. Your arguments seem a little contrived, what with old-school widgets such as grain-of-wheat bulbs and tiny mirrors. > > I never said a borescope is a panacea; you should use all the tools at your disposal, selecting the best one for a particular task A borescope will often be the fastest way to get information about the inside of the cylinder. For example, you can't detect corrosion reliably by listening to compression sounds, which I would consider to be an important preventative maintenance inspection. A borescope gives you great data immediately. > > Why not just get a borescope and take advantage of modern technology at a great price? Perhaps you'll "tare" down fewer engines ;) > > -mel > > On Nov 7, 2011, at 9:34 AM, FLYaDIVE wrote: > >> Mel: >> >> In aviation it always comes down to opinions. You surely have the right to disagree, but, I as an A&P also have never had a problem that a bore scope solved. >> Does anyone do a bore scope after each flight? >> That is the only way a bore scope would qualify as a Preventive Maintenance device. >> So something has had to happen to bring up the need to do a bore scope. >> What would a bore scope do that investigative research could not do? >> Show scratches on the cylinder walls? OK - Then what... You tare the cylinder down. >> Just putting a Grain of Wheat Light Bulb on a variable power supply and dropping it down the spark plug hole would show the same thing. >> OK - Then what... You tare the cylinder down. >> So, you can't see the valves. Well yes you can with a simple mirror on a wand. What is the bore scope going to show... Well, yes, much better picture than a 3/8" Dia. mirror. >> But, why are you looking at the valves - Maybe because they are leaking! >> A compression check will show that also. OK - Then what.. You tare the cylinder down. >> A bore scope will not show valve wobble... SB388. A bit of time and a good dial indicator and fixture will do that better than a bore scope. >> The only good argument for getting a bore scope would be as Ralph says... "General Inspection" - Yes, there sure are areas that are just a royal PITA to see. Inside fuel tanks, up under <--- I just love that oxymoron - the dash. >> >> Now what I did not realize is the drastic price drop - I would NEVER pay $500... But for LQQKing up under (LOL) the dash or in the tail cone... Now there you have a argument that holds water. <--- Tong in cheek. >> >> So, Ralph... If you can get a real good camera (hate the term bore scope) at a real good price - - - Go for it. Just don't expect it to solve problems inside the engine. >> >> >> Barry >> >> On Mon, Nov 7, 2011 at 8:35 AM, Mel Beckman wrote: >> Barry, >> >> As an A&P, I could not disagree more. First, the price-point of $500 is high -- even high quality video borescopes today cost well under half that. I've seen very good units for under $150. For example, Fry Electronics sells one for $120 with excellent depth of field, illumination, and resolution, and includes on-board mirror, magnet, and hook attachments. Yes, you can spend big bucks on units with integrated laser measurement tools, wireless video screens, and motion recording capability, but you don't need that for aircraft engine work. >> >> Although you can infer internal cylinder condition from other measurements, such as engine compression sounds, a visual inspection is still valuable and, I believe, highly recommended on a routine basis. Engine manufacturers such as Lycoming recommend borescoping cylinders on ALL its engines every 100 hours, or at least annually. And engine service bulletins offer useful guidance in analyzing borescope imagery (e.g. http://www.tcmlink.com/pdf2/SB03-3.pdf). Most video borescopes today have image capture capabilities that let you compare suspect areas year to year. >> >> There's just no substitute for seeing cylinder conditions first hand. A borescope lets you better identify the cause of engine compression problems. For example, a borescope will instantly reveal corrosion, and the location of the corrosion (top vs bottom) will help you identify its cause. Cylinder wall scoring, impossible to detect any other way, is instantly visible with a borescope. The image capture capability makes it easy to email images to an experienced mechanic for a second opinion, and even a pilot can gain valuable insight by comparing image changes over time. >> >> Borescopes can be invaluable at other times as well Have you ever dropped a screw in the belly of an aircraft? You can't leave it there -- it could jam a control during flight. WIthout a borescope you might face hours of searching with a magnet; with a borescope you can likely find the part in minutes -- I have, on several occasions. >> >> In my opinion, every aircraft owner should have at least an inexpensive borescope on hand at all times. It's a very cheap way to stay on top of internal engine conditions, and you'll find other uses for it as well. >> >> Why perform the equivalent of seeing-eye dog maintenance when you can have a high quality visual record of what's going on in your engine, at a very low cost? >> >> -mel >> >> On Nov 7, 2011, at 4:39 AM, FLYaDIVE wrote: >> >>> Ralph: >>> >>> Two questions: >>> 1 - What do you think you have done that justifies a bore scope inspection? >>> 2 - What do you expect to find? >>> >>> The reason for these questions are: Your time and money could be better spent with standard diagnostic (common sense) testing. I am not a fan of bore scopes because they REALLY do not show anything that either the pilot knows they did wrong or they just repeat what common sense testing already shows. When a problem show itself in such a way as to be noticed in flying, a bore scope ONLY confirms what you already KNOW. Seriously I have never seen anything that a bore scope shows that was not diagnosed previously without it. Better to use the $500 on a new cylinder than on a bore scope. >>> Bore Scopes are better for a Colonoscopy. >>> >>> Barry >>> >>> On Sun, Nov 6, 2011 at 10:37 PM, Ralph wrote: >>> >>> I'm looking into the purchase of a video Borescope. (Cylinder and general inspection) Does anyone on the list have direct experience with any of the lower cost devices <$500? >>> Thanks. >>> >>> Ralph Hoover >>> RV7A >>> >>> Sent from my iPad >>> >>> ========== >>> ="_blank">www.aeroelectric.com >>> ooks.com" target="_blank">www.buildersbooks.com >>> et="_blank">www.homebuilthelp.com >>> ="_blank">http://www.matronics.com/contribution >>> le, List Admin. >>> ========== >>> nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List >>> ========== >>> http://forums.matronics.com >>> ========== >>> le, List Admin. >>> ="_blank">http://www.matronics.com/contribution >>> ========== >>> >>> >>> >>> >>> >>> >>> href="http://www.aeroelectric.com/">www.aeroelectric.com >>> href="http://www.buildersbooks.com/">www.buildersbooks.com >>> href="http://www.homebuilthelp.com/">www.homebuilthelp.com >>> href="http://www.matronics.com/contribution">http://www.matronics.com/co ntribution >>> href="http://www.matronics.com/Navigator?LycomingEngines-List">http://ww w.matronics.com/Navigator?LycomingEngines-List >>> href="http://forums.matronics.com/">http://forums.matronics.com >>> href="http://www.matronics.com/contribution">http://www.matronics.com/co ntribution >>> >> >> >> >> _blank">www.aeroelectric.com >> com" target="_blank">www.buildersbooks.com >> ="_blank">www.homebuilthelp.com >> _blank">http://www.matronics.com/contribution >> s-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List >> tp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> >> >> >> >> href="http://www.aeroelectric.com/">www.aeroelectric.com >> href="http://www.buildersbooks.com/">www.buildersbooks.com >> href="http://www.homebuilthelp.com/">www.homebuilthelp.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/co ntribution >> href="http://www.matronics.com/Navigator?LycomingEngines-List">http://ww w.matronics.com/Navigator?LycomingEngines-List >> href="http://forums.matronics.com/">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/co ntribution >> > > > > > _blank">www.aeroelectric.com > com" target="_blank">www.buildersbooks.com > ="_blank">www.homebuilthelp.com > _blank">http://www.matronics.com/contribution > s-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List > tp://forums.matronics.com > _blank">http://www.matronics.com/contribution > > > > > ________________________________________________________________________________
Date: Nov 07, 2011
Subject: Re: Borescope
From: FLYaDIVE <flyadive(at)gmail.com>
Thanks Mel: Yea, I do have more than a hand full of years on ya. I'll LQQK at Coscos and see what they offer and ask Santa... Maybe even sooner it is my birthday this month... A very famous national holiday. Barry On Mon, Nov 7, 2011 at 6:25 PM, Mel Beckman wrote: > Sigh. I'm in my 50's, but I've progressed with technology. Hopefully Santa > will be good to you ;) > > -mel > > On Nov 7, 2011, at 2:53 PM, FLYaDIVE wrote: > > Mel: > > I am Old School... And proud of it ;-) I won't give away my age. > > Every generation has to reinvent the wheel and lay claim to it. > > In your example: For example, you can't detect corrosion reliably by > listening to compression sounds, which I would consider to be an important > preventative maintenance inspection. A borescope gives you great data > immediately. > > Here is Old School Logic: > > - If the corrosion is that light a good run will remove it. > - If the corrosion is that heavy you will see it with that Old School > Grain of Wheat bulb. > - If the compression tests were GOOD why would one look inside with a > bore scope? > - If the compression tests were BAD... You would have low > compression. Air escaping into the sump area - AND - Then you would be > hearing it. Or escaping out the exhaust pipe - AND - Then you would be > hearing it. Or escaping out the Carb - AND - Then you would be hearing > it. SOoooo why would you need a bore scope? You can see the problem on > the compression gauge and/or hear it. > - Then what would your next action be? - - - > - WHOOPS... I guess you would be tearing down the cylinder... No help > from the bore scope here Just another proof of the obvious. > - And, if there was corrosion - that could be found out with the Old > School - Grain of Wheat Bulb... LED's are just not right for all jobs. > Cost... Less than $3 for bulb, wire and adjustable power supply. My ideas > - - - - old yes, but not contrite. Are what got us to where WE are today. > I know you were amazed at what McGiver could do with a bobby pin and a > book of matches. If you can't relate to Mcgiver maybe the 'A' Team > impressed you. > > What I do like about a bore scope - AND - Wish I had one last Wednesday - > As I said: Is to LQQK up under the dash. Will I spend $150 for one? > Nope... But I will ask Santa. > > Barry :-) > > > On Mon, Nov 7, 2011 at 1:53 PM, Mel Beckman wrote: > >> Barry, >> >> We can agree to disagree, but my practice is in line with manufacturers' >> recommendations. Your arguments seem a little contrived, what with >> old-school widgets such as grain-of-wheat bulbs and tiny mirrors. >> >> I never said a borescope is a panacea; you should use all the tools at >> your disposal, selecting the best one for a particular task A borescope >> will often be the fastest way to get information about the inside of the >> cylinder. For example, you can't detect corrosion reliably by listening to >> compression sounds, which I would consider to be an important preventative >> maintenance inspection. A borescope gives you great data immediately. >> >> Why not just get a borescope and take advantage of modern technology at a >> great price? Perhaps you'll "tare" down fewer engines ;) >> >> -mel >> >> On Nov 7, 2011, at 9:34 AM, FLYaDIVE wrote: >> >> Mel: >> >> In aviation it always comes down to opinions. You surely have the right >> to disagree, but, I as an A&P also have never had a problem that a bore >> scope solved. >> Does anyone do a bore scope after each flight? >> That is the only way a bore scope would qualify as >> a Preventive Maintenance device. >> So something has had to happen to bring up the need to do a bore scope. >> What would a bore scope do that investigative research could not do? >> Show scratches on the cylinder walls? OK - Then what... You tare the >> cylinder down. >> Just putting a Grain of Wheat Light Bulb on a variable power supply and >> dropping it down the spark plug hole would show the same thing. >> OK - Then what... You tare the cylinder down. >> So, you can't see the valves. Well yes you can with a simple mirror on a >> wand. What is the bore scope going to show... Well, yes, much better >> picture than a 3/8" Dia. mirror. >> But, why are you looking at the valves - Maybe because they are leaking! >> A compression check will show that also. OK - Then what.. You tare the >> cylinder down. >> A bore scope will not show valve wobble... SB388. A bit of time and a >> good dial indicator and fixture will do that better than a bore scope. >> The only good argument for getting a bore scope would be as Ralph says... >> "General Inspection" - Yes, there sure are areas that are just a royal >> PITA to see. Inside fuel tanks, up under <--- I just love that oxymoron - >> the dash. >> >> Now what I did not realize is the drastic price drop - I would NEVER pay >> $500... But for LQQKing up under (LOL) the dash or in the tail cone... Now >> there you have a argument that *holds water.* <--- Tong in cheek. >> >> So, Ralph... If you can get a real good camera (hate the term bore scope) >> at a real good price - - - Go for it. Just don't expect it to solve >> problems inside the engine. >> >> >> Barry >> >> On Mon, Nov 7, 2011 at 8:35 AM, Mel Beckman wrote: >> >>> Barry, >>> >>> As an A&P, I could not disagree more. First, the price-point of $500 >>> is high -- even high quality video borescopes today cost well under half >>> that. I've seen very good units for under $150. For example, Fry >>> Electronics sells one for $120 with excellent depth of field, illumination, >>> and resolution, and includes on-board mirror, magnet, and hook attachments. >>> Yes, you can spend big bucks on units with integrated laser measurement >>> tools, wireless video screens, and motion recording capability, but you >>> don't need that for aircraft engine work. >>> >>> Although you can infer internal cylinder condition from other >>> measurements, such as engine compression sounds, a visual inspection is >>> still valuable and, I believe, highly recommended on a routine basis. >>> Engine manufacturers such as Lycoming recommend borescoping cylinders on >>> ALL its engines every 100 hours, or at least annually. And engine service >>> bulletins offer useful guidance in analyzing borescope imagery (e.g. >>> http://www.tcmlink.com/pdf2/SB03-3.pdf). Most video borescopes today >>> have image capture capabilities that let you compare suspect areas year to >>> year. >>> >>> There's just no substitute for seeing cylinder conditions first hand. >>> A borescope lets you better identify the cause of engine compression >>> problems. For example, a borescope will instantly reveal corrosion, and the >>> location of the corrosion (top vs bottom) will help you identify its cause. >>> Cylinder wall scoring, impossible to detect any other way, is instantly >>> visible with a borescope. The image capture capability makes it easy to >>> email images to an experienced mechanic for a second opinion, and even a >>> pilot can gain valuable insight by comparing image changes over time. >>> >>> Borescopes can be invaluable at other times as well Have you ever >>> dropped a screw in the belly of an aircraft? You can't leave it there -- it >>> could jam a control during flight. WIthout a borescope you might face hours >>> of searching with a magnet; with a borescope you can likely find the part >>> in minutes -- I have, on several occasions. >>> >>> In my opinion, every aircraft owner should have at least an >>> inexpensive borescope on hand at all times. It's a very cheap way to stay >>> on top of internal engine conditions, and you'll find other uses for it as >>> well. >>> >>> Why perform the equivalent of seeing-eye dog maintenance when you can >>> have a high quality visual record of what's going on in your engine, at a >>> very low cost? >>> >>> -mel >>> >>> On Nov 7, 2011, at 4:39 AM, FLYaDIVE wrote: >>> >>> Ralph: >>> >>> Two questions: >>> 1 - What do you think you have done that justifies a bore scope >>> inspection? >>> 2 - What do you expect to find? >>> >>> The reason for these questions are: Your time and money could be better >>> spent with standard diagnostic (common sense) testing. I am not a fan of >>> bore scopes because they REALLY do not show anything that either the pilot >>> knows they did wrong or they just repeat what common sense >>> testing already shows. When a problem show itself in such a way as to be >>> noticed in flying, a bore scope ONLY confirms what you already KNOW. >>> Seriously I have never seen anything that a bore scope shows that was >>> not diagnosed previously without it. Better to use the $500 on a new >>> cylinder than on a bore scope. >>> Bore Scopes are better for a Colonoscopy. >>> >>> Barry >>> >>> On Sun, Nov 6, 2011 at 10:37 PM, Ralph wrote: >>> >>>> > >>>> >>>> I'm looking into the purchase of a video Borescope. (Cylinder and >>>> general inspection) Does anyone on the list have direct experience with any >>>> of the lower cost devices <$500? >>>> Thanks. >>>> >>>> Ralph Hoover >>>> RV7A >>>> >>>> Sent from my iPad >>>> >>>> ========== >>>> ="_blank">www.aeroelectric.com >>>> ooks.com" target="_blank">www.buildersbooks.com >>>> et="_blank">www.homebuilthelp.com >>>> ="_blank">http://www.matronics.com/contribution >>>> le, List Admin. >>>> ========== >>>> nes-List" target="_blank"> >>>> http://www.matronics.com/Navigator?LycomingEngines-List >>>> ========== >>>> http://forums.matronics.com >>>> ========== >>>> le, List Admin. >>>> ="_blank">http://www.matronics.com/contribution >>>> ========== >>>> >>>> >>>> >>>> >>> * >>> >>> href="http://www.aeroelectric.com/">www.aeroelectric.com >>> href="http://www.buildersbooks.com/">www.buildersbooks.com >>> href="http://www.homebuilthelp.com/">www.homebuilthelp.com >>> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >>> href="http://www.matronics.com/Navigator?LycomingEngines-List">http://www.matronics.com/Navigator?LycomingEngines-List >>> href="http://forums.matronics.com/">http://forums.matronics.com >>> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >>> * >>> >>> >>> * >>> >>> _blank">www.aeroelectric.com >>> com" target="_blank">www.buildersbooks.com >>> ="_blank">www.homebuilthelp.com >>> _blank">http://www.matronics.com/contribution >>> s-List <http://www.matronics.com/contributions-List>" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-Listtp://forums.matronics.com >>> _blank">http://www.matronics.com/contribution >>> * >>> >>> >> * >> >> href="http://www.aeroelectric.com/">www.aeroelectric.com >> href="http://www.buildersbooks.com/">www.buildersbooks.com >> href="http://www.homebuilthelp.com/">www.homebuilthelp.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> href="http://www.matronics.com/Navigator?LycomingEngines-List">http://www.matronics.com/Navigator?LycomingEngines-List >> href="http://forums.matronics.com/">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/contribution >> * >> >> >> * >> >> _blank">www.aeroelectric.com >> com" target="_blank">www.buildersbooks.com >> ="_blank">www.homebuilthelp.com >> _blank">http://www.matronics.com/contribution >> s-List <http://www.matronics.com/contributions-List>" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-Listtp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> * >> >> > * > > * > > > * > > * > > ________________________________________________________________________________
Date: Nov 08, 2011
From: BobbyPaulk(at)comcast.net
Subject: Borescope
List I helped install a Cont. IO-360 a year or two ago and the warranty Required a borescope inspection at 100 hr. just my $.02 worth. Also on a prebuy inspection of an engine that had been sitting a while we discovered it had serious rust above where the rings were at rest on all cylinders. It saved pulling a cylinder which we did not have time to do Bobby Jacksonville, Fl. ----- Original Message ----- ________________________________________________________________________________
Date: Nov 09, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Reminder
Dear Listers, Just a quick reminder that November is the annual List Fund Raiser. The Matronics Lists are 100% member supported and all of the operational costs are provided for my your Contributions during this time of the year. Your personal Contribution makes a difference and keeps all of the Matronics Email Lists and Forums completely ad-free. Please make your Contribution today to keep these services up and running! http://www.matronics.com/contribution Thank you in advance! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 11, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Make A Contribution To Support Your Lists
Dear Listers, There is no advertising income to support the Matronics Email Lists and Forums. The operation is supported 100% by your personal Contributions during the November Fund Raiser. Please make your Contribution today to support the continued operation and upgrade of these services. You can pick up a really nice gift for making your Contribution too! You may use a Credit Card or Paypal at the Matronics Contribution Site here: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your generous support! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 13, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Make Sure You're Listed! List of Contributors Published
in December! Dear Listers, The List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 USA I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 15, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: What's Your Contribution Used For?
Dear Listers, You might have wondered at some pointd, "What's my Contribution used for?" Here are just a few examples of what your direct List support enables... It provides for the expensive, commercial-grade Internet connection used on the List. It pays for the regular system hardware and software upgrades enabling the highest performance possible for List services such as the Archive Search Engine, List Browser, and the Web Forums. It pays for over 21 years (yeah, I really said *21* years) worth of on line archive data available for instant search and access. And, it offsets the many hours spent writing, developing, and maintaining the custom applications that power this List Service such as the List Browse, Search Engine, Forums, and Wiki. But most importantly, your List Contribution enables a forum where you and your peers can communicate freely in an environment that is free from moderation, censorship, advertising, commercialism, SPAM, and computer viruses. It is YOUR CONTRIBUTION that directly enables these aspects of Matronics List services. Please support it today with your List Contribution. Its one of the best investments you can make in your Sport! List Contribution Web Site: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you for your support! Matt Dralle Email List Administrator ________________________________________________________________________________
Date: Nov 17, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Support The Lists...
Dear Listers, Just a reminder that November is the Matronics Email List Fund Raiser month. There are some very nice incentive gifts to choose from as well! Your Contributions alone keep these services up and running. Please make your Contribution today at: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 19, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: The Value of a Forum...
If you look forward to checking your List email everyday (and a lot of you have written to say that you do!), then you're probably getting at least $20 or $30 worth of Entertainment from the Lists each year. You'd pay twice that for a subscription to some magazine or even a dinner out. Arn't the Lists worth at least that much to you? Wouldn't it be great if you could pay that same amount and get a well-managed media source free of advertising, SPAM, and viruses? Come to think of it, you do... Won't you take a minute to make your Contribution today and support YOUR Lists? Please make a Contribution today at: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Again, I want to say THANK YOU to everyone that has made a Contribution thus far during this year's List Fund Raiser!! These Lists are made possible exclusively through YOUR generosity!! Thank you for your support! Matt Dralle Email List Admin. ________________________________________________________________________________
Date: Nov 21, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Make Sure You're Listed -- List of Contributors
Published Dec 1! Dear Listers, The List of Contributors (LOC) is just around the corner! On December 1st I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. As a number of people have pointed out in their Contribution comments, the Lists are a whole lot more valuable than your typical magazine subscription! Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matronics / Matt Dralle 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 23, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Contributions Down By 20%...
Dear Listers, As of today, Contributions to the Matronics List Fund Raiser are lagging behind last year at this time by roughly 20%. I have a Fund Raiser each year simply to cover my operating costs for the Lists. I *do not* accept any advertising income to support the Lists and rely solely on the Contributions of members to keep the expenses paid. I run all of my own servers and they are housed here locally, and the Internet connection is a commercial-grade, T1 connection with public address space. I also maintain a full backup system that does nightly backups of all List-related data so that in the event of a server crash, all of the Lists and the many years of List archive data could be restored onto a new server in a matter of hours. All of this costs a fair amount of money, not to mention a significant amount of my personal time. I have a Fund Raiser each year to cover these costs and I ask that members that feel they receive a benefit from my investments make a modest Contribution each year to support the continued operation and upgrade of these services. If you enjoy the Lists, please make a Contribution today. I also offer some incentive gifts for larger Contribution levels. At the Contribution Web Site, you can use a credit card, Paypal, or personal check to show your support for the continuation of these services: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you for your support! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 25, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Just A Few More Days To Make Your List Contribution...
There is less than a week left in this year's List Fund Raiser and only a few short days to grab one of the great Contribution Gifts available this year. Support is still significantly lagging behind last year at this point but hopefully it will pick up here towards the end. Please remember that it is solely the Contributions of List members that keeps the Lists up and running as there is no commercialism or advertising on the Matronics Lists and Forums. The List Contribution web site is secure, fast, and easy and you can use a credit card, Paypal: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I want to thank everyone that has already made a generous contribution to support the Lists! Thank you! Matt Dralle Matronics EMail List and Forum Administrator ________________________________________________________________________________
Date: Nov 27, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Make A Contribution Today...
Dear Listers, A quick reminder that November is the annual List Fund Raiser and the List of Contributors is quickly approching. The Matronics Lists are 100% member supported and all of the operational costs are provided for by your Contributions during this time of the year. Your personal Contribution makes a big difference and keeps all of the Matronics Email Lists and Forums completely ad-free. Please make your Contribution today to keep these services up and running! http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you in advance! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 29, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Just Two Days Left - Still Way Behind...
Dear Listers, There are just two more days left in this years List Fund Raiser. Over the last few weeks I have received some really nice comments from members on what the Lists have meant to them. I have included some of them below. Please read over the comments and ponder on your own feelings about the Lists and the support and camaraderie you have found here. We are still way behind last year in terms of the number of contributions. I really want to keep providing these services to the homebuilt community, but it take resources. Since there's no advertising budget or deep pockets to keep the operation a float, its solely your generosity during the Fund Raiser that keeps things going. Please make a Contribution today. If you've been putting off showing your support for the Lists, now is the time to do it! Make a contribution with a Credit Card or though PayPal at that Matronics Contribution web site: http://www.matronics.com/contribution Or, drop a check in the mail: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your support! Matt Dralle Matronics Email List Administrator ==================== A Few List Member Comments ===================== I get a lot of useful information and satisfaction from belonging to your groups. Somehow you foster a great sense of community without the baggage that accompanies other lists. Dave S. We do appreciate you running the lists spam and advertising free. Jeff P. I am celebrating my first flight day and you and the lists deserve a thanks since without it my build would have taken twice as long. Chris L. I enjoy the list. Have my morning coffee with it! Buddy M. Your lists are the best investment of my time and money, bar none, when it comes to interfacing with my fellow amateur builders. Owen B. Keep it going!! Thanks for taking over. Wallace J. I enjoy the Pietenpol List a lot. Malcolm Z. Thanks for your great site! As a new CJ-6 owner, your web site is an invaluable resource. Ken B. Great informational source. Fred S. Thanks for doing this! Lance G. Thank you for the service i do enjoy the many hours I use on line with the banter/ serious technical items. Noel G. Thanks for the years of builder support. Roy H. Great forum! Roger C. Thank you VERY MUCH, Matt, for carrying on with this great service. The "Europa" community really appreciates it. All the best, Svein - now celebrating 10 years as a subscriber, I think! Svein J. Matt, I'm building a much nicer and safer airplane because of your efforts. Robert D. 21 years for you 9 years for me on the Zenith lists. Could not imagine building and flying without Matronics. Brian U. Thanks for ALL the hard work and time you put into maintaining these forums. As an EAA Tech counselor I recommend them often. Paul M. This Pietenpol list is a huge part of the motivation that keeps me working on my project. This has been a great place for meeting like minded folks and getting help for the difficult parts. Thomas S. Thanks for the excellent service Matt. Frank S. Matt, I'm a Sonex building, but I have to say that the Piet group is without a doubt the most interesting. Ken M. I can't tell you how much I appreciate the Piet List. This is one of my sanity lifelines! Daniel H. Your site has provided us over the years with excellent connections to others for advice. Good job! Bob M. Kolb List is my #1 source! Henry V. Matt, you do a great job with this site. I've been with it since the beginning! John M. I am very grateful for all of your excellent work on the List. Arthur L. Thank you for the service you provide us all! Nicholas C. ________________________________________________________________________________
Date: Nov 30, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: [Please Read] - Last Official Day of List Fund Raiser!
Dear Listers, Its November 30th and that means a couple of things. Its my birthday again, 48 of them, in fact! But it also means that its that last official day of the Matronics Email List Fund Raiser! If you been jones'n over one of those really nice incentive gifts now is the time to jump on one!! If you've been meaning to make a Contribution this month but have been putting it off for some reason, NOW is the time! I will be posting the List of Contributors in a few days, so you'll probably want to be known as a person that supported the Lists! I want to thank everyone that has so generously made a Contribution this year in support of our Lists. It is your generosity that keeps this operation running and I don't ever forget it. Hopefully everyone feels the same. Below are a few more of the nice comments from Listers I've received this year. Please read them over and see if you don't agree. The List Contribution Web Site is fast and easy. Please support our habit by making your Contribution right now: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you to all in advance! Matt Dralle Matronics Email List Administrator ==================== A Few More List Member Comments ===================== I never would have ended up with the great flying airplane I have without the help of people on the Pietenpol list. Thanks for giving us the medium to communicate our questions, tips and suggestions. Matt P. Thanks for the hard work and maintaining the site commercial free. Good luck for the future and this site has been a source of great friendship. Peter B. It is a great resource. Jim G. Thanks so much for your continuing support of the homebuilt community. Gerald A. You are doing an outstanding job running the list's. Keep it going. Bill V. Thanks for keeping this valuable information source going. Best of all the forums. George A. Another Great year on the RV-List! Thomas E. Still the best source of information (& opinion) for builders on a wide range of issues. Martin H. Matt, thanks for hosting and maintaining the lists! Rumen D. It is a great resource. Bryan R. Thanks for your continuing interest in Van's RV8 kitplanes. Peter C. I'm no longer building or flying but like to keep in touch with the current generation of builders. Best wishes to a great list system. Gerry C. A great list that is most useful for builders. Graham H. Thanks for this wonderful tool! Ralph C. Thanks for a great service to the experimental aviation community. Douglas D. Great topics and loads of useful info keep the subject matter relevant. George H. Thanks for keeping this going. Richard R. Great facility and well managed. Victor F. Thanks for a great service. John D. Thank you for you time and efforts they have made Aviation a better place for everyone. Jim W. I still enjoy getting the list in the morning. Don M. You provide a great resource. David M. You have probably saved a few necks over the years. Robert F. Thank you for being there. Benjamin B. You perform a great service. Bruce M. Thank you for providing this invaluable resource. William D. ________________________________________________________________________________
Date: Dec 04, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Hardware Failure - Matronics Web Servers Currently
Offline failure and is currently not available. Replacement hardware has been ordered and should arrive on Tuesday 12/6/2011. All services should be restored shortly there after. During the outage, the Matronics Forums, Wiki, and other web-based List services will NOT be available. However, during the outage, all normal EMAIL based sevices WILL be available so you may continue to post messages to the various lists without an issue. I am so sorry for any inconvenience this web server outage has caused... Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Dec 07, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: Matronics Web Services Restored!
Dear Listers, web services have been fully restored including the Web Forums, List Browse, Archive Search, Wiki, and AeroElectric web sites. It was quite an ordeal getting the replacement boards for the server, but things went back together tonight and are up and running nicely. The first company I ordered the boards from originally called me a day later to say that, whoops, they really didn't have them in stock after all... Fortunately, I was able to locate some through a different source and had then over-nighted and they arrived today. Thank you for your patience and consideration though the whole thing! The List Contribution web site is also back on line for those wishing to make a donation to the effort: http://www.matronics.com/contribution Best regards, Matt Dralle Matronics List Administrator ________________________________________________________________________________
From: David <goldpilot(at)AOL.COM>
Date: Dec 08, 2011
Subject: Re: LycomingEngines-List Digest: 1 Msgs - 12/07/11
So, what smoked the boards? How many were fubar? David Via Hyperspace Star-streaming -----Original message----- From: LycomingEngines-List Digest Server Sent: Thu, Dec 8, 2011 08:00:14 GMT+00:00 Subject: LycomingEngines-List Digest: 1 Msgs - 12/07/11 * ================================================= Online Versions of Today's List Digest Archive ================================================= Today's complete LycomingEngines-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the LycomingEngines-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter= 2011-12-07&Archive=LycomingEngines Text Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter=2 011-12-07&Archive=LycomingEngines =============================================== EMail Version of Today's List Digest Archive =============================================== ---------------------------------------------------------- LycomingEngines-List Digest Archive --- Total Messages Posted Wed 12/07/11: 1 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 10:14 PM - Matronics Web Services Restored! (Matt Dralle) ________________________________ Message 1 _____________________________________ From: Matt Dralle <dralle(at)matronics.com> Subject: LycomingEngines-List: Matronics Web Services Restored! Dear Listers, Matronics web services have been fully restored including the Web Forums, List Browse, Archive Search, Wiki, and AeroElectric web sites. It was quite an ordeal getting the replacement boards for the server, but things went back together tonight and are up and running nicely. The first company I ordered the boards from originally called me a day later to say that, whoops, they really didn't have them in stock after all... Fortunately, I was able to locate some through a different source and had then over-nighted and they arrived today. Thank you for your patience and consideration though the whole thing! The List Contribution web site is also back on line for those wishing to make a donation to the effort: http://www.matronics.com/contribution Best regards, Matt Dralle Matronics List Administrator ________________________________________________________________________________
Date: Dec 19, 2011
From: Matt Dralle <dralle(at)matronics.com>
Subject: 2011 List of Contributors
Dear Listers, The 2011 Matronics Email List and Forum Fund Raiser officially ended a couple of weeks ago and its time that I publish this year's List of Contributors. Its the people on this list that directly make the Email Lists and Forums possible. Their generous contributions keep the servers and Internet connection up and running! You can still show your support this year and pick up a great gift at the same time. The Contribution Web Site is fast, easy, and secure: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I also want to thank Bob, Jon, and Andy for their generous support through the supply of great gifts this year!! These guys have some great products and I encourage you to visit their respective web sites: Bob Nucklolls - AeroElectric - http://www.aeroelectric.com Jon Croke - HomebuiltHELP - http://www.homebuilthelp.com Andy Gold - The Builder's Bookstore - http://www.buildersbooks.com And finally, I'm proud to present The 2011 Fund Raiser List of Contributors: http://www.matronics.com/loc/2011.html Thanks again to everyone that made a Contribution this year!! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
From: "JOHN TIPTON" <jmtipton(at)btopenworld.com>
Subject: Long term storage
Date: Apr 02, 2012
Hi Guys When one receives an engine with 'long term storage', are there any maintenance items to do, prior to fitting/running John ________________________________________________________________________________
From: Richard Reynolds <richardreynolds(at)cox.net>
Subject: Re: Long term storage
Date: Apr 02, 2012
I think the requirements are covered in a service letter. Look on the Lycoming web site or call them. It has been a long time, circa 2004. Richard Reynolds Norfolk VA RV-6A - N841RV On Apr 2, 2012, at 4:16 AM, JOHN TIPTON wrote: > Hi Guys > > When one receives an engine with 'long term storage', are there any maintenance items to do, prior to fitting/running > > John > > > ________________________________________________________________________________
From: "Dave@rv-7.com" <dave@rv-7.com>
Date: Apr 02, 2012
Subject: Re: Long term storage
I had a engine that had been stored for 20 years I heated up 8 quarts of oil and used a pressure pot to pump hot oil through t he input from the oil cooler to flood the bearings and oil galleys. 575 hou rs and going strong Dave On Apr 2, 2012, at 1:16 AM, "JOHN TIPTON" wrote: > Hi Guys > > When one receives an engine with 'long term storage', are there any mainte nance items to do, prior to fitting/running > > John > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Date: May 01, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Odd running cylinder - cured!
Folks, I have been chasing down an odd running cylinder for quite a while now. As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and SamJames cowl/plenum. The #1 would go lean during high power operations with both EGT and CHT spiking. During my most recent continued airworthiness inspections, I decided to remove, clean and replace the #1 injector body - making sure it was clocked according to the instructions. This made the issue worse as it was now running lean during the entire flight period. Removing and reclocking the injector made it better but wouldn't allow me to fix it. After many e-mail exchanges with Airflow Performance, lots of graph viewing, consulting experts, and general headscratching; I swapped the #1 and #2 injector bodies along with their internal restrictors. Problem moved to the #2 position. Purchased and installed a new injector body to replace the #2 unit. Now I have no more peaks - after four flights, all cylinders track very close to each other. I will still be performing one more test to check the system at different altitudes. This test, suggested by the folks at Airflow Performance will show if I should install turbo venting rails to compensate for the plenum intake design. An item important to note is that I would probably not have noticed anything wrong if I wasn't reviewing my data from each flight graphically. The data captured by my AFS3400EE - converted to graphs with some software jointly produced with Mike Behnke allows for a detailed review of all kinds of information. Bottom line, if you have this data available - review it...if you don't understand what you're looking at - ask for help interpreting it. The Lycoming engine design is antique - but still works...our addition of technology allows for systematic diagnostics and improvements to keep it running. Ralph ________________________________________________________________________________
Date: May 01, 2012
Subject: Re: Odd running cylinder - cured!
From: FLYaDIVE <flyadive(at)gmail.com>
Very Good Ralph: Have you taken apart the injector to find out what the cause is? I have this affliction about Pull & Replace Mechanics - I want to know what caused the failure. Sort of like: Why did the fuse pop? Just replacing it does not work for me. Let us know if you can. Barry On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen wrote: > recapen(at)earthlink.net> > > Folks, > > I have been chasing down an odd running cylinder for quite a while now. > > As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and > SamJames cowl/plenum. The #1 would go lean during high power operations > with both EGT and CHT spiking. > > During my most recent continued airworthiness inspections, I decided to > remove, clean and replace the #1 injector body - making sure it was clocked > according to the instructions. > > This made the issue worse as it was now running lean during the entire > flight period. > > Removing and reclocking the injector made it better but wouldn't allow me > to fix it. > > After many e-mail exchanges with Airflow Performance, lots of graph > viewing, consulting experts, and general headscratching; I swapped the #1 > and #2 injector bodies along with their internal restrictors. > > Problem moved to the #2 position. > > Purchased and installed a new injector body to replace the #2 unit. > > Now I have no more peaks - after four flights, all cylinders track very > close to each other. > > I will still be performing one more test to check the system at different > altitudes. This test, suggested by the folks at Airflow Performance will > show if I should install turbo venting rails to compensate for the plenum > intake design. > > An item important to note is that I would probably not have noticed > anything wrong if I wasn't reviewing my data from each flight graphically. > The data captured by my AFS3400EE - converted to graphs with some software > jointly produced with Mike Behnke allows for a detailed review of all kinds > of information. Bottom line, if you have this data available - review > it...if you don't understand what you're looking at - ask for help > interpreting it. The Lycoming engine design is antique - but still > works...our addition of technology allows for systematic diagnostics and > improvements to keep it running. > > Ralph > > ________________________________________________________________________________
Date: May 01, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Odd running cylinder - cured!
Disassembly and evaluation is on my list of things to do next..... The injector and restrictor are sitting on my workbench waiting for me to inspect them.... My prioirites at the time were focused on the fix and the subsequent test flight to determine results - but I didn't throw the parts away when I got back either. I'll post the inspection results shortly. Great question! >-----Original Message----- >From: FLYaDIVE >Sent: May 1, 2012 9:48 AM >To: lycomingengines-list(at)matronics.com >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! > >Very Good Ralph: > >Have you taken apart the injector to find out what the cause is? > >I have this affliction about Pull & ReplaceMechanics - I want to know what caused the failure. Sort of like: Why did the fuse pop?Just replacing it does not work for me. Let us know if you can. > >Barry > > >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen wrote: > >Folks, > >I have been chasing down an odd running cylinder for quite a while now. > >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and SamJames cowl/plenum. The #1 would go lean during high power operations with both EGT and CHT spiking. > >During my most recent continued airworthiness inspections, I decided to remove, clean and replace the #1 injector body - making sure it was clocked according to the instructions. > >This made the issue worse as it was now running lean during the entire flight period. > >Removing and reclocking the injector made it better but wouldn't allow me to fix it. > >After many e-mail exchanges with Airflow Performance, lots of graph viewing, consulting experts, and general headscratching; I swapped the #1 and #2 injector bodies along with their internal restrictors. > >Problem moved to the #2 position. > >Purchased and installed a new injector body to replace the #2 unit. > >Now I have no more peaks - after four flights, all cylinders track very close to each other. > >I will still be performing one more test to check the system at different altitudes. This test, suggested by the folks at Airflow Performance will show if I should install turbo venting rails to compensate for the plenum intake design. > >An item important to note is that I would probably not have noticed anything wrong if I wasn't reviewing my data from each flight graphically. The data captured by my AFS3400EE - converted to graphs with some software jointly produced with Mike Behnke allows for a detailed review of all kinds of information. Bottom line, if you have this data available - review it...if you don't understand what you're looking at - ask for help interpreting it. The Lycoming engine design is antique - but still works...our addition of technology allows for systematic diagnostics and improvements to keep it running. > >Ralph > > >========== >nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List >========== >http://forums.matronics.com >========== >le, List Admin. >="_blank">http://www.matronics.com/contribution >========== > > >__._,_.___ > Reply to sender | Reply to group | Reply via web post | Start a New Topic >Messages in this topic (1) >Recent Activity: > >* New Members2 > >Visit Your Group >[Yahoo! Groups] >Switch to: Text-Only, Daily Digest Unsubscribe Terms of Use >. > >__,_._,___ ________________________________________________________________________________
Date: May 01, 2012
Subject: Re: Odd running cylinder - cured!
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: If you would, do the disassembly over a clean white cloth. I'm betting on something like dirt <-- Which will be difficult to find. Or a scratch/nick in the injector nozzle to seat area. Are you familiar with the problem of lead fuel deposits in primer lines? I'm wondering if that might be happening in the injector? The cure for this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. Good Luck, Barry On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen wrot e: > recapen(at)earthlink.net> > > Disassembly and evaluation is on my list of things to do next..... > The injector and restrictor are sitting on my workbench waiting for me to > inspect them.... > My prioirites at the time were focused on the fix and the subsequent test > flight to determine results - but I didn't throw the parts away when I go t > back either. > I'll post the inspection results shortly. > > > Great question! > > > >-----Original Message----- > >From: FLYaDIVE > >Sent: May 1, 2012 9:48 AM > >To: lycomingengines-list(at)matronics.com > >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! > > > >Very Good Ralph: > > > >Have you taken apart the injector to find out what the cause is? > > > >I have this affliction about Pull & Replace Mechanics - I want to know > what caused the failure. Sort of like: Why did the fuse pop? Just > replacing it does not work for me. Let us know if you can. > > > >Barry > > > > > > > >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen > wrote: > recapen(at)earthlink.net> > > > >Folks, > > > >I have been chasing down an odd running cylinder for quite a while now. > > > >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and > SamJames cowl/plenum. The #1 would go lean during high power operations > with both EGT and CHT spiking. > > > >During my most recent continued airworthiness inspections, I decided to > remove, clean and replace the #1 injector body - making sure it was clock ed > according to the instructions. > > > >This made the issue worse as it was now running lean during the entire > flight period. > > > >Removing and reclocking the injector made it better but wouldn't allow m e > to fix it. > > > >After many e-mail exchanges with Airflow Performance, lots of graph > viewing, consulting experts, and general headscratching; I swapped the #1 > and #2 injector bodies along with their internal restrictors. > > > >Problem moved to the #2 position. > > > >Purchased and installed a new injector body to replace the #2 unit. > > > >Now I have no more peaks - after four flights, all cylinders track very > close to each other. > > > >I will still be performing one more test to check the system at differen t > altitudes. This test, suggested by the folks at Airflow Performance will > show if I should install turbo venting rails to compensate for the plenum > intake design. > > > >An item important to note is that I would probably not have noticed > anything wrong if I wasn't reviewing my data from each flight graphically . > The data captured by my AFS3400EE - converted to graphs with some softwa re > jointly produced with Mike Behnke allows for a detailed review of all kin ds > of information. Bottom line, if you have this data available - review > it...if you don't understand what you're looking at - ask for help > interpreting it. The Lycoming engine design is antique - but still > works...our addition of technology allows for systematic diagnostics and > improvements to keep it running. > > > >Ralph > > > > > > > >========== > >nes-List" target="_blank"> > http://www.matronics.com/Navigator?LycomingEngines-List > >========== > >http://forums.matronics.com > >========== > >le, List Admin. > >="_blank">http://www.matronics.com/contribution > >========== > > > > > > > > > > > > > >__._,_.___ > > Reply to sender | Reply to group | > Reply via web post | Start a New Topic > >Messages in this topic (1) > >Recent Activity: > > > >* New Members2 > > > >Visit Your Group > >[Yahoo! Groups] > >Switch to: Text-Only, Daily Digest - Unsubscribe - Terms of Use > >. > > > >__,_._,___ > > =========== =========== =========== =========== > > ________________________________________________________________________________
Date: May 01, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Odd running cylinder - cured!
I'll do the white cloth - just in case anything falls out. I'm betting on the scratches personally - I had taken it apart and cleaned the restrictor and line earlier in my search - didn't remove the injector body though. Haven't heard about lead deposits in primer lines - my injectors now balance to within .1gph when I go Lean-of-Peak - so I'm inclined to dismiss that as a possibility...especially with only 160 TTSN. If I need to take them apart again, I'll remember the Hoppe's #9...Thanks! -----Original Message----- >From: FLYaDIVE <flyadive(at)gmail.com> >Sent: May 1, 2012 10:35 AM >To: lycomingengines-list(at)matronics.com >Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - cured! > >Ralph: > >If you would, do the disassembly over a clean white cloth. I'm betting on >something like dirt <-- Which will be difficult to find. Or a scratch/nick >in the injector nozzle to seat area. > >Are you familiar with the problem of lead fuel deposits in primer lines? > I'm wondering if that might be happening in the injector? The cure for >this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. > >Good Luck, > >Barry > > >On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen wrote: > >> recapen(at)earthlink.net> >> >> Disassembly and evaluation is on my list of things to do next..... >> The injector and restrictor are sitting on my workbench waiting for me to >> inspect them.... >> My prioirites at the time were focused on the fix and the subsequent test >> flight to determine results - but I didn't throw the parts away when I got >> back either. >> I'll post the inspection results shortly. >> >> >> >> Great question! >> >> >> >-----Original Message----- >> >From: FLYaDIVE >> >Sent: May 1, 2012 9:48 AM >> >To: lycomingengines-list(at)matronics.com >> >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! >> > >> >Very Good Ralph: >> > >> >Have you taken apart the injector to find out what the cause is? >> > >> >I have this affliction about Pull & Replace Mechanics - I want to know >> what caused the failure. Sort of like: Why did the fuse pop? Just >> replacing it does not work for me. Let us know if you can. >> > >> >Barry >> > >> > >> > >> >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen >> wrote: >> recapen(at)earthlink.net> >> > >> >Folks, >> > >> >I have been chasing down an odd running cylinder for quite a while now. >> > >> >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and >> SamJames cowl/plenum. The #1 would go lean during high power operations >> with both EGT and CHT spiking. >> > >> >During my most recent continued airworthiness inspections, I decided to >> remove, clean and replace the #1 injector body - making sure it was clocked >> according to the instructions. >> > >> >This made the issue worse as it was now running lean during the entire >> flight period. >> > >> >Removing and reclocking the injector made it better but wouldn't allow me >> to fix it. >> > >> >After many e-mail exchanges with Airflow Performance, lots of graph >> viewing, consulting experts, and general headscratching; I swapped the #1 >> and #2 injector bodies along with their internal restrictors. >> > >> >Problem moved to the #2 position. >> > >> >Purchased and installed a new injector body to replace the #2 unit. >> > >> >Now I have no more peaks - after four flights, all cylinders track very >> close to each other. >> > >> >I will still be performing one more test to check the system at different >> altitudes. This test, suggested by the folks at Airflow Performance will >> show if I should install turbo venting rails to compensate for the plenum >> intake design. >> > >> >An item important to note is that I would probably not have noticed >> anything wrong if I wasn't reviewing my data from each flight graphically. >> The data captured by my AFS3400EE - converted to graphs with some software >> jointly produced with Mike Behnke allows for a detailed review of all kinds >> of information. Bottom line, if you have this data available - review >> it...if you don't understand what you're looking at - ask for help >> interpreting it. The Lycoming engine design is antique - but still >> works...our addition of technology allows for systematic diagnostics and >> improvements to keep it running. >> > >> >Ralph >> > >> > >> > >> >========== >> >nes-List" target="_blank"> >> http://www.matronics.com/Navigator?LycomingEngines-List >> >========== >> >http://forums.matronics.com >> >========== >> >le, List Admin. >> >="_blank">http://www.matronics.com/contribution >> >========== >> > >> > >> > >> > >> > >> > >> >__._,_.___ >> > Reply to sender | Reply to group | >> Reply via web post | Start a New Topic >> >Messages in this topic (1) >> >Recent Activity: >> > >> >* New Members2 >> > >> >Visit Your Group >> >[Yahoo! Groups] >> >Switch to: Text-Only, Daily Digest Unsubscribe Terms of Use >> >. >> > >> >__,_._,___ >> >> >> >> >> >=========== >=========== >=========== >=========== >> >> >> >> ________________________________________________________________________________
Date: May 08, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Odd running cylinder - cured!
Scratches on the top of the nozzle where the restrictor sits. In fact the entire top looked kinda mangled. White cloth came out clean..... -----Original Message----- >From: "Ralph E. Capen" <recapen(at)earthlink.net> >Sent: May 1, 2012 10:48 AM >To: lycomingengines-list(at)matronics.com >Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - cured! > >I'll do the white cloth - just in case anything falls out. I'm betting on the scratches personally - I had taken it apart and cleaned the restrictor and line earlier in my search - didn't remove the injector body though. > >Haven't heard about lead deposits in primer lines - my injectors now balance to within .1gph when I go Lean-of-Peak - so I'm inclined to dismiss that as a possibility...especially with only 160 TTSN. If I need to take them apart again, I'll remember the Hoppe's #9...Thanks! > > >-----Original Message----- >>From: FLYaDIVE <flyadive(at)gmail.com> >>Sent: May 1, 2012 10:35 AM >>To: lycomingengines-list(at)matronics.com >>Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - cured! >> >>Ralph: >> >>If you would, do the disassembly over a clean white cloth. I'm betting on >>something like dirt <-- Which will be difficult to find. Or a scratch/nick >>in the injector nozzle to seat area. >> >>Are you familiar with the problem of lead fuel deposits in primer lines? >> I'm wondering if that might be happening in the injector? The cure for >>this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. >> >>Good Luck, >> >>Barry >> >> >>On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen wrote: >> >>> recapen(at)earthlink.net> >>> >>> Disassembly and evaluation is on my list of things to do next..... >>> The injector and restrictor are sitting on my workbench waiting for me to >>> inspect them.... >>> My prioirites at the time were focused on the fix and the subsequent test >>> flight to determine results - but I didn't throw the parts away when I got >>> back either. >>> I'll post the inspection results shortly. >>> >>> >>> >>> Great question! >>> >>> >>> >-----Original Message----- >>> >From: FLYaDIVE >>> >Sent: May 1, 2012 9:48 AM >>> >To: lycomingengines-list(at)matronics.com >>> >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! >>> > >>> >Very Good Ralph: >>> > >>> >Have you taken apart the injector to find out what the cause is? >>> > >>> >I have this affliction about Pull & Replace Mechanics - I want to know >>> what caused the failure. Sort of like: Why did the fuse pop? Just >>> replacing it does not work for me. Let us know if you can. >>> > >>> >Barry >>> > >>> > >>> > >>> >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen >>> wrote: >>> recapen(at)earthlink.net> >>> > >>> >Folks, >>> > >>> >I have been chasing down an odd running cylinder for quite a while now. >>> > >>> >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and >>> SamJames cowl/plenum. The #1 would go lean during high power operations >>> with both EGT and CHT spiking. >>> > >>> >During my most recent continued airworthiness inspections, I decided to >>> remove, clean and replace the #1 injector body - making sure it was clocked >>> according to the instructions. >>> > >>> >This made the issue worse as it was now running lean during the entire >>> flight period. >>> > >>> >Removing and reclocking the injector made it better but wouldn't allow me >>> to fix it. >>> > >>> >After many e-mail exchanges with Airflow Performance, lots of graph >>> viewing, consulting experts, and general headscratching; I swapped the #1 >>> and #2 injector bodies along with their internal restrictors. >>> > >>> >Problem moved to the #2 position. >>> > >>> >Purchased and installed a new injector body to replace the #2 unit. >>> > >>> >Now I have no more peaks - after four flights, all cylinders track very >>> close to each other. >>> > >>> >I will still be performing one more test to check the system at different >>> altitudes. This test, suggested by the folks at Airflow Performance will >>> show if I should install turbo venting rails to compensate for the plenum >>> intake design. >>> > >>> >An item important to note is that I would probably not have noticed >>> anything wrong if I wasn't reviewing my data from each flight graphically. >>> The data captured by my AFS3400EE - converted to graphs with some software >>> jointly produced with Mike Behnke allows for a detailed review of all kinds >>> of information. Bottom line, if you have this data available - review >>> it...if you don't understand what you're looking at - ask for help >>> interpreting it. The Lycoming engine design is antique - but still >>> works...our addition of technology allows for systematic diagnostics and >>> improvements to keep it running. >>> > >>> >Ralph >>> > >>> > >>> > >>> >========== >>> >nes-List" target="_blank"> >>> http://www.matronics.com/Navigator?LycomingEngines-List >>> >========== >>> >http://forums.matronics.com >>> >========== >>> >le, List Admin. >>> >="_blank">http://www.matronics.com/contribution >>> >========== >>> > >>> > >>> > >>> > >>> > >>> > >>> >__._,_.___ >>> > Reply to sender | Reply to group | >>> Reply via web post | Start a New Topic >>> >Messages in this topic (1) >>> >Recent Activity: >>> > >>> >* New Members2 >>> > >>> >Visit Your Group >>> >[Yahoo! Groups] >>> >Switch to: Text-Only, Daily Digest Unsubscribe Terms of Use >>> >. >>> > >>> >__,_._,___ >>> >>> >>> >>> >>> >>=========== >>=========== >>=========== >>=========== >>> >>> >>> >>> > > ________________________________________________________________________________
Date: May 08, 2012
Subject: Re: Odd running cylinder - cured!
From: James Quinn <jquinn3(at)gmail.com>
Ralph - be mindful of the proper torque values for the injector bodies, it is easy to over tighten and distort the shape, also injector bodies should be installed and torqued with a light coat of engine oil on the threads. On Tue, May 8, 2012 at 4:24 PM, Ralph E. Capen wrote : > recapen(at)earthlink.net> > > > Scratches on the top of the nozzle where the restrictor sits. In fact th e > entire top looked kinda mangled. > > White cloth came out clean..... > > -----Original Message----- > >From: "Ralph E. Capen" <recapen(at)earthlink.net> > >Sent: May 1, 2012 10:48 AM > >To: lycomingengines-list(at)matronics.com > >Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - > cured! > > > >I'll do the white cloth - just in case anything falls out. I'm betting > on the scratches personally - I had taken it apart and cleaned the > restrictor and line earlier in my search - didn't remove the injector bod y > though. > > > >Haven't heard about lead deposits in primer lines - my injectors now > balance to within .1gph when I go Lean-of-Peak - so I'm inclined to dismi ss > that as a possibility...especially with only 160 TTSN. If I need to take > them apart again, I'll remember the Hoppe's #9...Thanks! > > > > > >-----Original Message----- > >>From: FLYaDIVE <flyadive(at)gmail.com> > >>Sent: May 1, 2012 10:35 AM > >>To: lycomingengines-list(at)matronics.com > >>Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - > cured! > >> > >>Ralph: > >> > >>If you would, do the disassembly over a clean white cloth. I'm bettin g > on > >>something like dirt <-- Which will be difficult to find. Or a > scratch/nick > >>in the injector nozzle to seat area. > >> > >>Are you familiar with the problem of lead fuel deposits in primer lines ? > >> I'm wondering if that might be happening in the injector? The cure fo r > >>this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. > >> > >>Good Luck, > >> > >>Barry > >> > >> > >>On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen >wrote: > >> > >>> recapen(at)earthlink.net> > >>> > >>> Disassembly and evaluation is on my list of things to do next..... > >>> The injector and restrictor are sitting on my workbench waiting for m e > to > >>> inspect them.... > >>> My prioirites at the time were focused on the fix and the subsequent > test > >>> flight to determine results - but I didn't throw the parts away when I > got > >>> back either. > >>> I'll post the inspection results shortly. > >>> > >>> > >>> > >>> Great question! > >>> > >>> > >>> >-----Original Message----- > >>> >From: FLYaDIVE > >>> >Sent: May 1, 2012 9:48 AM > >>> >To: lycomingengines-list(at)matronics.com > >>> >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! > >>> > > >>> >Very Good Ralph: > >>> > > >>> >Have you taken apart the injector to find out what the cause is? > >>> > > >>> >I have this affliction about Pull & Replace Mechanics - I want to kn ow > >>> what caused the failure. Sort of like: Why did the fuse pop? Just > >>> replacing it does not work for me. Let us know if you can. > >>> > > >>> >Barry > >>> > > >>> > > >>> > > >>> >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen > > >>> wrote: > >>> recapen(at)earthlink.net> > >>> > > >>> >Folks, > >>> > > >>> >I have been chasing down an odd running cylinder for quite a while > now. > >>> > > >>> >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, a nd > >>> SamJames cowl/plenum. The #1 would go lean during high power > operations > >>> with both EGT and CHT spiking. > >>> > > >>> >During my most recent continued airworthiness inspections, I decided > to > >>> remove, clean and replace the #1 injector body - making sure it was > clocked > >>> according to the instructions. > >>> > > >>> >This made the issue worse as it was now running lean during the enti re > >>> flight period. > >>> > > >>> >Removing and reclocking the injector made it better but wouldn't > allow me > >>> to fix it. > >>> > > >>> >After many e-mail exchanges with Airflow Performance, lots of graph > >>> viewing, consulting experts, and general headscratching; I swapped th e > #1 > >>> and #2 injector bodies along with their internal restrictors. > >>> > > >>> >Problem moved to the #2 position. > >>> > > >>> >Purchased and installed a new injector body to replace the #2 unit. > >>> > > >>> >Now I have no more peaks - after four flights, all cylinders track > very > >>> close to each other. > >>> > > >>> >I will still be performing one more test to check the system at > different > >>> altitudes. This test, suggested by the folks at Airflow Performance > will > >>> show if I should install turbo venting rails to compensate for the > plenum > >>> intake design. > >>> > > >>> >An item important to note is that I would probably not have noticed > >>> anything wrong if I wasn't reviewing my data from each flight > graphically. > >>> The data captured by my AFS3400EE - converted to graphs with some > software > >>> jointly produced with Mike Behnke allows for a detailed review of all > kinds > >>> of information. Bottom line, if you have this data available - revie w > >>> it...if you don't understand what you're looking at - ask for help > >>> interpreting it. The Lycoming engine design is antique - but still > >>> works...our addition of technology allows for systematic diagnostics > and > >>> improvements to keep it running. > >>> > > >>> >Ralph > >>> > > >>> > > >>> > > >>> >========== > >>> >nes-List" target="_blank"> > >>> http://www.matronics.com/Navigator?LycomingEngines-List > >>> >========== > >>> >http://forums.matronics.com > >>> >========== > >>> >le, List Admin. > >>> >="_blank">http://www.matronics.com/contribution > >>> >========== > >>> > > >>> > > >>> > > >>> > > >>> > > >>> > > >>> >__._,_.___ > >>> > Reply to sender | Reply to group | > >>> Reply via web post | Start a New Topic > >>> >Messages in this topic (1) > >>> >Recent Activity: > >>> > > >>> >* New Members2 > >>> > > >>> >Visit Your Group > >>> >[Yahoo! Groups] > >>> >Switch to: Text-Only, Daily Digest - Unsubscribe - Terms of Use > >>> >. > >>> > > >>> >__,_._,___ > >>> > >>> > >>> > >>> > >>> > >>=========== > >>=========== > >>=========== > >>=========== > >>> > >>> > >>> > >>> > > > > > > =========== =========== =========== =========== > > ________________________________________________________________________________
Date: May 08, 2012
Subject: Re: Odd running cylinder - cured!
From: FLYaDIVE <flyadive(at)gmail.com>
VERY GOOD RALPH!!! It is always nice to know what caused the problem. Best of luck, Barry On Tue, May 8, 2012 at 5:24 PM, Ralph E. Capen wrote : > recapen(at)earthlink.net> > > > Scratches on the top of the nozzle where the restrictor sits. In fact th e > entire top looked kinda mangled. > > White cloth came out clean..... > > -----Original Message----- > >From: "Ralph E. Capen" <recapen(at)earthlink.net> > >Sent: May 1, 2012 10:48 AM > >To: lycomingengines-list(at)matronics.com > >Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - > cured! > > > >I'll do the white cloth - just in case anything falls out. I'm betting > on the scratches personally - I had taken it apart and cleaned the > restrictor and line earlier in my search - didn't remove the injector bod y > though. > > > >Haven't heard about lead deposits in primer lines - my injectors now > balance to within .1gph when I go Lean-of-Peak - so I'm inclined to dismi ss > that as a possibility...especially with only 160 TTSN. If I need to take > them apart again, I'll remember the Hoppe's #9...Thanks! > > > > > >-----Original Message----- > >>From: FLYaDIVE <flyadive(at)gmail.com> > >>Sent: May 1, 2012 10:35 AM > >>To: lycomingengines-list(at)matronics.com > >>Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - > cured! > >> > >>Ralph: > >> > >>If you would, do the disassembly over a clean white cloth. I'm bettin g > on > >>something like dirt <-- Which will be difficult to find. Or a > scratch/nick > >>in the injector nozzle to seat area. > >> > >>Are you familiar with the problem of lead fuel deposits in primer lines ? > >> I'm wondering if that might be happening in the injector? The cure fo r > >>this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. > >> > >>Good Luck, > >> > >>Barry > >> > >> > >>On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen >wrote: > >> > >>> recapen(at)earthlink.net> > >>> > >>> Disassembly and evaluation is on my list of things to do next..... > >>> The injector and restrictor are sitting on my workbench waiting for m e > to > >>> inspect them.... > >>> My prioirites at the time were focused on the fix and the subsequent > test > >>> flight to determine results - but I didn't throw the parts away when I > got > >>> back either. > >>> I'll post the inspection results shortly. > >>> > >>> > >>> > >>> Great question! > >>> > >>> > >>> >-----Original Message----- > >>> >From: FLYaDIVE > >>> >Sent: May 1, 2012 9:48 AM > >>> >To: lycomingengines-list(at)matronics.com > >>> >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! > >>> > > >>> >Very Good Ralph: > >>> > > >>> >Have you taken apart the injector to find out what the cause is? > >>> > > >>> >I have this affliction about Pull & Replace Mechanics - I want to kn ow > >>> what caused the failure. Sort of like: Why did the fuse pop? Just > >>> replacing it does not work for me. Let us know if you can. > >>> > > >>> >Barry > >>> > > >>> > > >>> > > >>> >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen > > >>> wrote: > >>> recapen(at)earthlink.net> > >>> > > >>> >Folks, > >>> > > >>> >I have been chasing down an odd running cylinder for quite a while > now. > >>> > > >>> >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, a nd > >>> SamJames cowl/plenum. The #1 would go lean during high power > operations > >>> with both EGT and CHT spiking. > >>> > > >>> >During my most recent continued airworthiness inspections, I decided > to > >>> remove, clean and replace the #1 injector body - making sure it was > clocked > >>> according to the instructions. > >>> > > >>> >This made the issue worse as it was now running lean during the enti re > >>> flight period. > >>> > > >>> >Removing and reclocking the injector made it better but wouldn't > allow me > >>> to fix it. > >>> > > >>> >After many e-mail exchanges with Airflow Performance, lots of graph > >>> viewing, consulting experts, and general headscratching; I swapped th e > #1 > >>> and #2 injector bodies along with their internal restrictors. > >>> > > >>> >Problem moved to the #2 position. > >>> > > >>> >Purchased and installed a new injector body to replace the #2 unit. > >>> > > >>> >Now I have no more peaks - after four flights, all cylinders track > very > >>> close to each other. > >>> > > >>> >I will still be performing one more test to check the system at > different > >>> altitudes. This test, suggested by the folks at Airflow Performance > will > >>> show if I should install turbo venting rails to compensate for the > plenum > >>> intake design. > >>> > > >>> >An item important to note is that I would probably not have noticed > >>> anything wrong if I wasn't reviewing my data from each flight > graphically. > >>> The data captured by my AFS3400EE - converted to graphs with some > software > >>> jointly produced with Mike Behnke allows for a detailed review of all > kinds > >>> of information. Bottom line, if you have this data available - revie w > >>> it...if you don't understand what you're looking at - ask for help > >>> interpreting it. The Lycoming engine design is antique - but still > >>> works...our addition of technology allows for systematic diagnostics > and > >>> improvements to keep it running. > >>> > > >>> >Ralph > >>> > > >>> > > >>> > > >>> >========== > >>> >nes-List" target="_blank"> > >>> http://www.matronics.com/Navigator?LycomingEngines-List > >>> >========== > >>> >http://forums.matronics.com > >>> >========== > >>> >le, List Admin. > >>> >="_blank">http://www.matronics.com/contribution > >>> >========== > >>> > > >>> > > >>> > > >>> > > >>> > > >>> > > >>> >__._,_.___ > >>> > Reply to sender | Reply to group | > >>> Reply via web post | Start a New Topic > >>> >Messages in this topic (1) > >>> >Recent Activity: > >>> > > >>> >* New Members2 > >>> > > >>> >Visit Your Group > >>> >[Yahoo! Groups] > >>> >Switch to: Text-Only, Daily Digest - Unsubscribe - Terms of Use > >>> >. > >>> > > >>> >__,_._,___ > >>> > >>> > >>> > >>> > >>> > >>=========== > >>=========== > >>=========== > >>=========== > >>> > >>> > >>> > >>> > > > > > > =========== =========== =========== =========== > > ________________________________________________________________________________
Date: May 09, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Odd running cylinder - cured!
Good scoop - thanks! -----Original Message----- >From: James Quinn <jquinn3(at)gmail.com> >Sent: May 8, 2012 5:47 PM >To: lycomingengines-list(at)matronics.com >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! > >Ralph - be mindful of the proper torque values for the injector bodies, it >is easy to over tighten and distort the shape, also injector bodies should >be installed and torqued with a light coat of engine oil on the threads. > >On Tue, May 8, 2012 at 4:24 PM, Ralph E. Capen wrote: > >> recapen(at)earthlink.net> >> >> >> Scratches on the top of the nozzle where the restrictor sits. In fact the >> entire top looked kinda mangled. >> >> White cloth came out clean..... >> >> -----Original Message----- >> >From: "Ralph E. Capen" <recapen(at)earthlink.net> >> >Sent: May 1, 2012 10:48 AM >> >To: lycomingengines-list(at)matronics.com >> >Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - >> cured! >> > >> >I'll do the white cloth - just in case anything falls out. I'm betting >> on the scratches personally - I had taken it apart and cleaned the >> restrictor and line earlier in my search - didn't remove the injector body >> though. >> > >> >Haven't heard about lead deposits in primer lines - my injectors now >> balance to within .1gph when I go Lean-of-Peak - so I'm inclined to dismiss >> that as a possibility...especially with only 160 TTSN. If I need to take >> them apart again, I'll remember the Hoppe's #9...Thanks! >> > >> > >> >-----Original Message----- >> >>From: FLYaDIVE <flyadive(at)gmail.com> >> >>Sent: May 1, 2012 10:35 AM >> >>To: lycomingengines-list(at)matronics.com >> >>Subject: Re: [lycoming] Re: LycomingEngines-List: Odd running cylinder - >> cured! >> >> >> >>Ralph: >> >> >> >>If you would, do the disassembly over a clean white cloth. I'm betting >> on >> >>something like dirt <-- Which will be difficult to find. Or a >> scratch/nick >> >>in the injector nozzle to seat area. >> >> >> >>Are you familiar with the problem of lead fuel deposits in primer lines? >> >> I'm wondering if that might be happening in the injector? The cure for >> >>this is to soak the parts in HOPPE"S Gun Cleaning Solvent #9. >> >> >> >>Good Luck, >> >> >> >>Barry >> >> >> >> >> >>On Tue, May 1, 2012 at 10:14 AM, Ralph E. Capen > >wrote: >> >> >> >>> recapen(at)earthlink.net> >> >>> >> >>> Disassembly and evaluation is on my list of things to do next..... >> >>> The injector and restrictor are sitting on my workbench waiting for me >> to >> >>> inspect them.... >> >>> My prioirites at the time were focused on the fix and the subsequent >> test >> >>> flight to determine results - but I didn't throw the parts away when I >> got >> >>> back either. >> >>> I'll post the inspection results shortly. >> >>> >> >>> >> >>> >> >>> Great question! >> >>> >> >>> >> >>> >-----Original Message----- >> >>> >From: FLYaDIVE >> >>> >Sent: May 1, 2012 9:48 AM >> >>> >To: lycomingengines-list(at)matronics.com >> >>> >Subject: Re: LycomingEngines-List: Odd running cylinder - cured! >> >>> > >> >>> >Very Good Ralph: >> >>> > >> >>> >Have you taken apart the injector to find out what the cause is? >> >>> > >> >>> >I have this affliction about Pull & Replace Mechanics - I want to know >> >>> what caused the failure. Sort of like: Why did the fuse pop? Just >> >>> replacing it does not work for me. Let us know if you can. >> >>> > >> >>> >Barry >> >>> > >> >>> > >> >>> > >> >>> >On Tue, May 1, 2012 at 9:30 AM, Ralph E. Capen > > >> >>> wrote: >> >>> recapen(at)earthlink.net> >> >>> > >> >>> >Folks, >> >>> > >> >>> >I have been chasing down an odd running cylinder for quite a while >> now. >> >>> > >> >>> >As a reminder, RV6A, IO360B1F6 w/9.2:1 compression LASAR ignition, and >> >>> SamJames cowl/plenum. The #1 would go lean during high power >> operations >> >>> with both EGT and CHT spiking. >> >>> > >> >>> >During my most recent continued airworthiness inspections, I decided >> to >> >>> remove, clean and replace the #1 injector body - making sure it was >> clocked >> >>> according to the instructions. >> >>> > >> >>> >This made the issue worse as it was now running lean during the entire >> >>> flight period. >> >>> > >> >>> >Removing and reclocking the injector made it better but wouldn't >> allow me >> >>> to fix it. >> >>> > >> >>> >After many e-mail exchanges with Airflow Performance, lots of graph >> >>> viewing, consulting experts, and general headscratching; I swapped the >> #1 >> >>> and #2 injector bodies along with their internal restrictors. >> >>> > >> >>> >Problem moved to the #2 position. >> >>> > >> >>> >Purchased and installed a new injector body to replace the #2 unit. >> >>> > >> >>> >Now I have no more peaks - after four flights, all cylinders track >> very >> >>> close to each other. >> >>> > >> >>> >I will still be performing one more test to check the system at >> different >> >>> altitudes. This test, suggested by the folks at Airflow Performance >> will >> >>> show if I should install turbo venting rails to compensate for the >> plenum >> >>> intake design. >> >>> > >> >>> >An item important to note is that I would probably not have noticed >> >>> anything wrong if I wasn't reviewing my data from each flight >> graphically. >> >>> The data captured by my AFS3400EE - converted to graphs with some >> software >> >>> jointly produced with Mike Behnke allows for a detailed review of all >> kinds >> >>> of information. Bottom line, if you have this data available - review >> >>> it...if you don't understand what you're looking at - ask for help >> >>> interpreting it. The Lycoming engine design is antique - but still >> >>> works...our addition of technology allows for systematic diagnostics >> and >> >>> improvements to keep it running. >> >>> > >> >>> >Ralph >> >>> > >> >>> > >> >>> > >> >>> >========== >> >>> >nes-List" target="_blank"> >> >>> http://www.matronics.com/Navigator?LycomingEngines-List >> >>> >========== >> >>> >http://forums.matronics.com >> >>> >========== >> >>> >le, List Admin. >> >>> >="_blank">http://www.matronics.com/contribution >> >>> >========== >> >>> > >> >>> > >> >>> > >> >>> > >> >>> > >> >>> > >> >>> >__._,_.___ >> >>> > Reply to sender | Reply to group | >> >>> Reply via web post | Start a New Topic >> >>> >Messages in this topic (1) >> >>> >Recent Activity: >> >>> > >> >>> >* New Members2 >> >>> > >> >>> >Visit Your Group >> >>> >[Yahoo! Groups] >> >>> >Switch to: Text-Only, Daily Digest Unsubscribe Terms of Use >> >>> >. >> >>> > >> >>> >__,_._,___ >> >>> >> >>> >> >>> >> >>> >> >>> >> >>=========== >> >>=========== >> >>=========== >> >>=========== >> >>> >> >>> >> >>> >> >>> >> > >> > >> >> >> >> >> >=========== >=========== >=========== >=========== >> >> >> >> ________________________________________________________________________________
Subject: Converting an, O-320A1A to an O-320 A2B
From: "gentryll" <gentryll(at)AOL.COM>
Date: May 31, 2012
I have a complete A1A with no logs. I also have an A2B logbook, data plate, cylinders, and case. I would like to have the two put together to have a certified A2B to install in a PA22/20. The only difference I see in the parts in the Lycoming manual are "straight riser in oil sump and type-32 carb. What does straight riser mean and how does that differ from the riser in the A1A. Is the riser the oil tube from the sump to the pump. Will my A1A sump work in an A2B? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=374411#374411 ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Prop strike - by a hangar door
Date: Jun 29, 2012
Here's my scenario: We had a tornado at my local airport - looks like the sliding hangar door was pushed in to the prop (MT 3 blade Hydraulic CS) of my plane. It was in the hangar at the time - not running - just sitting there innocently in its chocks. The first look -see didn't reveal any obvious damage - closer inspection made a difference. I can see damage to the spinner and the lower two blades wobble not so nicely as compared to the rock solid top one. At a minimum, I'm thinking the prop gets rebuilt. I'm concerned about impact damage to the front of the engine. What could have been damaged? Would it be worth my while to have someone put a dial indicator to the prop flange? What would be your suggestion to determine if it needs to be torn apart and measured? I haven't tried rotating it through yet - in case I could make things worse. Full inspection tomorrow - this was just what came from the first look through. Your thoughts please, Ralph Capen ________________________________________________________________________________
Date: Jun 29, 2012
Subject: Re: Prop strike - by a hangar door
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: I'm guessing here since I can't see the damage or feel the engine. BUT! I really doubt if there is any damage to the engine. The prop more than likely adsorbed all the forces and saved the engine. What you have to do now is check the T.I.R. (Total Indicated Runout) of the prop flange. Check it in both planes Horizontal and Vertical. Then go to the maintenance manual for what is allowed. I do not remember but I think anything 0.007" and below is good. You probably do not own a dial indicator so an A&P will have to be brought in and he should have the equipment as well as know the information. Make sure he has a manual for your engine & S/N. Best of luck, Barry Kill a pigeon and feed the people. Kill a deer and feed the people. Kill a bear and feed the people. Kill the people and save the earth. On Fri, Jun 29, 2012 at 5:49 PM, Ralph E. Capen wrot e: > Here=92s my scenario:**** > > ** ** > > We had a tornado at my local airport ' looks like the sliding hangar do or > was pushed in to the prop (MT 3 blade Hydraulic CS) of my plane. It was in > the hangar at the time ' not running ' just sitting there innocently in its > chocks. The first look 'see didn=92t reveal any obvious damage ' clo ser > inspection made a difference. I can see damage to the spinner and the > lower two blades wobble not so nicely as compared to the rock solid top o ne. > **** > > ** ** > > At a minimum, I=92m thinking the prop gets rebuilt.**** > > ** ** > > I=92m concerned about impact damage to the front of the engine. What cou ld > have been damaged? Would it be worth my while to have someone put a dial > indicator to the prop flange? What would be your suggestion to determine > if it needs to be torn apart and measured? I haven=92t tried rotating it > through yet ' in case I could make things worse.**** > > ** ** > > Full inspection tomorrow ' this was just what came from the first look > through.**** > > ** ** > > Your thoughts please,**** > > Ralph Capen**** > > * > =========== =========== =========== =========== > * > > ________________________________________________________________________________
Subject: Engine failure
From: Jim Stone <jrstone(at)insightbb.com>
Date: Jun 30, 2012
I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. If you have any experience or knowledge you could pass on to me, please call or email me. My goal is to pursue KS bearing if they are determined to be the cause of the failure. Thanks, Jim Stone 502 235-3599 Sent from my iPad ________________________________________________________________________________
Date: Jun 30, 2012
Subject: Re: Engine failure
From: FLYaDIVE <flyadive(at)gmail.com>
Jim: I don't think you have a case, Mr. Stone. The KS bearing is an experimental bearing - An automotive bearing - That you chose to use in an aviation engine. The Oil Analysis - Which I feel is a total wast of time, money and energy - Might have shown that there was a problem, but human nature always overrules facts. And you did nothing with information/facts supplied well in advance of the engine failure. No oil analysis can tell you when you will have a failure all they report are the current facts. Point of Fact: ALL Oil Analysis reports always have a C.Y.A. for the shop in that 'More testing is required". They leave the judgement call up to you. Sorry Mr. Stone, but the judges ruling is insufficient information to justify a case. Next case! Barry On Sat, Jun 30, 2012 at 8:27 AM, Jim Stone wrote: > jrstone(at)insightbb.com> > > I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking > for an engine expert to have a look at all the pieces and tell me what > caused the failure. I have the entire engine disassembled and available > for inspection in Louisville Kentucky. > > Or, I would like any info on KS bearing failure and their roll in engine > failures. My engine failed with less than 400 hours since 0 time rebuild. > > The engine started making a faint knocking noise followed by oil temp > climb and caution, I headed back to my field and I was on base leg when a > connecting rod failed and punched thru the case, I landed without further > incident. > > The engine seized just after touchdown. The case, crank, cam, rods, > pistons and cylinders were all damaged and unusable. > Of note, my engine started making metal on the last oil analysis > indicating something wearing, the company said to retest in 25 hours, I > didn't make 10. I suspect the KS rod bearing failed causing the rod bolts > to work harden and fail. > If you have any experience or knowledge you could pass on to me, please > call or email me. > > My goal is to pursue KS bearing if they are determined to be the cause of > the failure. > > Thanks, > Jim Stone > 502 235-3599 > > > Sent from my iPad > > ________________________________________________________________________________
Subject: Re: Engine failure
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jun 30, 2012
Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. Tim Sent from my iPad On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: > > I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. > > Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. > > The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. > > The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. > Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. > If you have any experience or knowledge you could pass on to me, please call or email me. > > My goal is to pursue KS bearing if they are determined to be the cause of the failure. > > Thanks, > Jim Stone > 502 235-3599 > > > > Sent from my iPad > > > > ________________________________________________________________________________
From: Rob Ray <smokyray(at)rocketmail.com>
Subject: Re: Rocket-List: Engine failure
Date: Jun 30, 2012
Jim, I will visit my Lycoming expert friend JR next week and share your experience. I will let you know what transpires. Smokey Sent from my iPhone On Jun 30, 2012, at 8:27, Jim Stone wrote: > --> Rocket-List message posted by: Jim Stone > > I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. > > Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. > > The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. > > The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. > Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. > If you have any experience or knowledge you could pass on to me, please call or email me. > > My goal is to pursue KS bearing if they are determined to be the cause of the failure. > > Thanks, > Jim Stone > 502 235-3599 > > > > Sent from my iPad > > > > ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)verizon.net>
Subject: IO-540 crankcase breather
Date: Jun 30, 2012
All, I was going to use the same crankcase breather oil separator that I have on the 8A http://www.aircraftspruce.com/catalog/eppages/hboilbreather.php but then I noted the IO-540 has a huge crankcase breather fitting for a 1" inside diameter hose. The above separator uses 5/8" hose. This separator works well on the IO-360 in the 8A. Is anyone using this on a IO-540? Does the IO-540 really need a 1" breather hose? Carl ________________________________________________________________________________
Subject: Re: IO-540 crankcase breather
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jun 30, 2012
Dunno about the ACS separator, I just installed a Anti splat aero .com separ ator on my IO360 and I'm pretty happy with it. Seems to be catching all the o il. They make one for the 540, and I think unlike most of the vendors, have a ctually done some R&D and dyno testing on the product alsohave a video on th e development of it that's interesting. No interest in the the product, just a happy customer. Tim Sent from my iPad On Jun 30, 2012, at 3:27 PM, "Carl Froehlich" w rote: > All, > > I was going to use the same crankcase breather oil separator that I have o n the 8A http://www.aircraftspruce.com/catalog/eppages/hboilbreather.php > but then I noted the IO-540 has a huge crankcase breather fitting for a 1 =9D inside diameter hose. The above separator uses 5/8=9D hose. > > This separator works well on the IO-360 in the 8A. Is anyone using this o n a IO-540? Does the IO-540 really need a 1=9D breather hose? > > Carl > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
From: "cybersuperstore" <nico(at)cybersuperstore.com>
Subject: RE: Rocket-List: Engine failure
Date: Jun 30, 2012
Glad you are OK, Jim. -----Original Message----- From: owner-rocket-list-server(at)matronics.com [mailto:owner-rocket-list-server(at)matronics.com] On Behalf Of Jim Stone Sent: Saturday, June 30, 2012 5:28 AM Subject: Rocket-List: Engine failure --> Rocket-List message posted by: Jim Stone I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. If you have any experience or knowledge you could pass on to me, please call or email me. My goal is to pursue KS bearing if they are determined to be the cause of the failure. Thanks, Jim Stone 502 235-3599 Sent from my iPad ________________________________________________________________________________
From: "Frank Stelwagon" <pfstelwagon(at)earthlink.net>
Subject: Re: IO-540 crankcase breather
Date: Jun 30, 2012
There are a lot of people who do not believe in the Air-Oil Separators. They condense the water vapor in the vent line as well as the oil vapor, both are then returned to the crankcase. The water is not good, when mixed with the combustion products it leads to acid formation, not good for the engine. On the other hand they do keep the belly clean! Frank ________________________________________________________________________________
Subject: Re: IO-540 crankcase breather
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jun 30, 2012
Hi Frank Not to hijack the thread, well I guess we are! I gave this a lot of thought and discussed it with a couple of A&Ps. One of them showed me two Bonanzas right there in the shop that return the oil. Even bounced it off Mahlon here but I guess he missed it. I think any water that collects and is returned will be boiled off and given another shot at getting out as vapor assuming the oil temps are reasonably h igh. The oil sees temps well above what is read on the gauge in normal ops a nd the water should boil off and vent. Some may get returned by the separato r but the cycle continues over and over. I put mine in a good warm area hopi ng to reduce condensation. I also took an oil sample at last change and installed the separator. I plan to have it tested again next time and see if there is any change in the aci ds or h2o. Just my thoughts on it, and what I'm doing. I'd like to hear other opinions o n this. BTW I often saw water droplets on my dipstick when cold even before I instal led the separator, and my oil runs right around 180-190. So far I have not n oticed any increase or change in the moisture and my consumption is now almo st nill. I'm still testing, but over 12 hours now and almost 1/2 qt. low. Be fore I was losing a qt. in 8-10 hours on a fresh overhaul, so I know now it' s kicking it out the vent and not burning it. I really think its just a poor ly designed vent system and if done right we would not need to add oil all t he time or install separators. Thoughts? Tim Sent from my iPad On Jun 30, 2012, at 9:50 PM, "Frank Stelwagon" w rote: > There are a lot of people who do not believe in the Air-Oil Separators. T hey condense the water vapor in the vent line as well as the oil vapor, both are then returned to the crankcase. The water is not good, when mixed with the combustion products it leads to acid formation, not good for the engine . On the other hand they do keep the belly clean! > > Frank > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Subject: Re: Engine failure
From: Jim Stone <jrstone(at)insightbb.com>
Date: Jul 01, 2012
Hey Tim, Apparently rod bearings can "just fail" and have. The failure mode is a separation of the metals or de-lamination. I know of at least one law suit that was settled confidentially. All parts were yellow tagged, replaced with new and the engine assembled with great care by a career engine mechanic in a small shop. I think it was the bearing because a well know engine shop has experienced a similar failure on an engine he built,and asked if I had KS bearing. I do have pics if anyone would like to see them. Tim you sound very experienced, would you be interested in seeing the pics? Jim On Jun 30, 2012, at 10:28 AM, Tim Andres wrote: Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. Tim Sent from my iPad On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: > > I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. > > Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. > > The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. > > The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. > Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. > If you have any experience or knowledge you could pass on to me, please call or email me. > > My goal is to pursue KS bearing if they are determined to be the cause of the failure. > > Thanks, > Jim Stone > 502 235-3599 > > > > Sent from my iPad > > > > ________________________________________________________________________________
Subject: Re: Engine failure
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jul 01, 2012
Hi Jim Id like to see the pics, probably should send them direct to me tough as I'm not sure the list supports it. I don't think Im the expert your looking for to give a definitive answer as to what failed, a good metallurgist would be better. I've seen a several rod failures (not Lycoming) that we had to dig into to find a cause. If you can, get some shots of the other rod bearings from the engine. If it was something like oil starvation or debris you will see damage occurring there also, or if they look good that also tells you something and narrows it down to fewer possibilities. Although its possible they have oil starvation damage that occurred after the case was punctured, depending on how long the engine ran. What was the reason for using the HS bearing? That is, what is gained over using a PMA part? Like I said I'm not familiar with it, and I have never seen a bearing just fail that didn't have an underlying cause. Tim Sent from my iPad On Jul 1, 2012, at 5:45 AM, Jim Stone wrote: > > Hey Tim, > Apparently rod bearings can "just fail" and have. The failure mode is a separation of the metals or de-lamination. I know of at least one law suit that was settled confidentially. > All parts were yellow tagged, replaced with new and the engine assembled with great care by a career engine mechanic in a small shop. I think it was the bearing because a well know engine shop has experienced a similar failure on an engine he built,and asked if I had KS bearing. I do have pics if anyone would like to see them. > Tim you sound very experienced, would you be interested in seeing the pics? > Jim > On Jun 30, 2012, at 10:28 AM, Tim Andres wrote: > > > Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. > We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? > Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. > I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. > In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. > Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. > > Tim > > > Sent from my iPad > > On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: > >> >> I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. >> >> Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. >> >> The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. >> >> The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. >> Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. >> If you have any experience or knowledge you could pass on to me, please call or email me. >> >> My goal is to pursue KS bearing if they are determined to be the cause of the failure. >> >> Thanks, >> Jim Stone >> 502 235-3599 >> >> >> >> Sent from my iPad >> >> >> >> > > > > > > > > > > > ________________________________________________________________________________
Date: Jul 01, 2012
Subject: Re: RE: RV10-List: IO-540 crankcase breather
From: FLYaDIVE <flyadive(at)gmail.com>
Guys: Since we are talking experimental here are a few tricks: 1 - The size of the breather hole is HUGE and there is very little crankcase pressure, because of it. You can easily install a reducer and use a smaller diameter tube. This will also reduce your weight and give you a smidgen more room under the cowl. 2 - ADD to the breather system a simple automotive PVC Valve. Clean it at ever yearly inspection and you will be amazed at home much cleaner your belly is AND how much less oil you pump overboard. AND for all you Green'y-Stick'm Caps/Tree Huggers - This is a simple Green Thing to do. You want a PVC Valve designed for hose IN & hose OUT and you mount it Vertically. It is marked in & out. 3 - If you have the tube exit the cowling make sure it is ONLY 1" sticking out into the air stream and it is STRAIGHT DOWN. You do NOT want to create a low pressure at the end of the tube. It will ONLY suck out more oil. 4 - With the hose coming off the engine direct it UP as high as possible before making the smooth turn and going down. You should also use Trick 1, 2 & 3 from above as well. 5 - Now, this one I have not tried: Put a 360 deg loop/pigtail in the hose. This I heard of but I don't like since there is the possibility of trapping water and freezing in the winter. Note: The engine compartment will warm up enough to melt the ice, but how high is the crank case pressure getting before the ice melts? If you live in the no-freeze zone then not an issue. Barry ________________________________________________________________________________
Subject: Re: Engine failure
From: Jim Stone <jrstone(at)insightbb.com>
Date: Jul 01, 2012
Barry, What makes you think the KS bearing is experimental? I did not choose the bearing as you stated my overhaul shop did. As I understand the history, KS bearings were used as a replacement for the normal bearing manufacturer while the factory was closed for relocation. All or most engines that were rebuilt during that time period used them, mine included. Do u have knowledge to contrary? "Sorry Mr. Stone, but the judges ruling is insufficient information to justi fy a case. > > Next case!". Say what? I did not ask for your sarcastic judgmental uninformed opinion Your Honor. I'm searching for factual information to help me determine if I have a case. Please, just the facts. Jim Sent from my iPad On Jun 30, 2012, at 9:12 AM, FLYaDIVE wrote: > Jim: > > I don't think you have a case, Mr. Stone. > The KS bearing is an experimental bearing - An automotive bearing - That y ou chose to use in an aviation engine. > The Oil Analysis - Which I feel is a total wast of time, money and energy - Might have shown that there was a problem, but human nature always overrule s facts. And you did nothing with information/facts supplied well in advanc e of the engine failure. No oil analysis can tell you when you will have a f ailure all they report are the current facts. > Point of Fact: ALL Oil Analysis reports always have a C.Y.A. for the shop i n that 'More testing is required". They leave the judgement call up to you. > > Sorry Mr. Stone, but the judges ruling is insufficient information to just ify a case. > Next case! > > Barry > > > On Sat, Jun 30, 2012 at 8:27 AM, Jim Stone wrote: om> > > I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caus ed the failure. I have the entire engine disassembled and available for ins pection in Louisville Kentucky. > > Or, I would like any info on KS bearing failure and their roll in engine f ailures. My engine failed with less than 400 hours since 0 time rebuild. > > The engine started making a faint knocking noise followed by oil temp clim b and caution, I headed back to my field and I was on base leg when a connec ting rod failed and punched thru the case, I landed without further incident . > > The engine seized just after touchdown. The case, crank, cam, rods, pisto ns and cylinders were all damaged and unusable. > Of note, my engine started making metal on the last oil analysis indicatin g something wearing, the company said to retest in 25 hours, I didn't make 1 0. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. > If you have any experience or knowledge you could pass on to me, please ca ll or email me. > > My goal is to pursue KS bearing if they are determined to be the cause of t he failure. > > Thanks, > Jim Stone > 502 235-3599 > > > > Sent from my iPad > > ========== > nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEng ines-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > > > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Subject: Re: Engine failure
From: Jim Stone <jrstone(at)insightbb.com>
Date: Jul 01, 2012
Good points Tim, it may be very hard to isolate the exact cause. If I can get the right set of eyeballs on my engine parts, I might just be able to determine the cause. Thanks, Jim Sent from my iPad On Jun 30, 2012, at 10:28 AM, Tim Andres wrote: > > Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. > We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? > Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. > I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. > In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. > Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. > > Tim > > > Sent from my iPad > > On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: > >> >> I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. >> >> Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. >> >> The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. >> >> The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. >> Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. >> If you have any experience or knowledge you could pass on to me, please call or email me. >> >> My goal is to pursue KS bearing if they are determined to be the cause of the failure. >> >> Thanks, >> Jim Stone >> 502 235-3599 >> >> >> >> Sent from my iPad >> >> >> >> > > > > > ________________________________________________________________________________
Subject: Re: Engine failure
From: Jim Stone <jrstone(at)insightbb.com>
Date: Jul 01, 2012
Hi Tim, My instructions to the engine builder was to build me a certified engine using all required guidelines and PMA parts. I believe the KS bearing is a PMA bearing that was a legal substitute for the normal supplier during a factory relocation. Jim Sent from my iPad On Jul 1, 2012, at 11:13 AM, Tim Andres wrote: > > Hi Jim > Id like to see the pics, probably should send them direct to me tough as I'm not sure the list supports it. I don't think Im the expert your looking for to give a definitive answer as to what failed, a good metallurgist would be better. I've seen a several rod failures (not Lycoming) that we had to dig into to find a cause. > If you can, get some shots of the other rod bearings from the engine. If it was something like oil starvation or debris you will see damage occurring there also, or if they look good that also tells you something and narrows it down to fewer possibilities. Although its possible they have oil starvation damage that occurred after the case was punctured, depending on how long the engine ran. > What was the reason for using the HS bearing? That is, what is gained over using a PMA part? Like I said I'm not familiar with it, and I have never seen a bearing just fail that didn't have an underlying cause. > Tim > > Sent from my iPad > > On Jul 1, 2012, at 5:45 AM, Jim Stone wrote: > >> >> Hey Tim, >> Apparently rod bearings can "just fail" and have. The failure mode is a separation of the metals or de-lamination. I know of at least one law suit that was settled confidentially. >> All parts were yellow tagged, replaced with new and the engine assembled with great care by a career engine mechanic in a small shop. I think it was the bearing because a well know engine shop has experienced a similar failure on an engine he built,and asked if I had KS bearing. I do have pics if anyone would like to see them. >> Tim you sound very experienced, would you be interested in seeing the pics? >> Jim >> On Jun 30, 2012, at 10:28 AM, Tim Andres wrote: >> >> >> Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. >> We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? >> Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. >> I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. >> In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. >> Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. >> >> Tim >> >> >> Sent from my iPad >> >> On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: >> >>> >>> I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. >>> >>> Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. >>> >>> The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. >>> >>> The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. >>> Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. >>> If you have any experience or knowledge you could pass on to me, please call or email me. >>> >>> My goal is to pursue KS bearing if they are determined to be the cause of the failure. >>> >>> Thanks, >>> Jim Stone >>> 502 235-3599 >>> >>> >>> >>> Sent from my iPad >>> >>> >>> >>> >> >> >> >> >> >> >> >> >> >> >> > > > > > ________________________________________________________________________________
Date: Jul 01, 2012
From: Paul Millner <millner(at)me.com>
Subject: prop damage
Ralph, Keep in mind that Lycoming's service bulletin requires an engine tear down anytime the prop damage is more than can be repaired on the airplane. Your insurance may pay for the teardown inspection, which you can upgrade to an overhaul if you wish... Not sure if there's an AD making this mandatory or not. Paul -- Please note my new email address! millner(at)me.com ________________________________________________________________________________
Subject: Re: Engine failure
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jul 01, 2012
Here a link that may be helpful. Lots more from a google search of "engine bearing failure analysis". http://www.nb-cofrisa.com/docs/web_fallos_ing.PDF Problem is, it sounds like the failed rod separated and you may not have much left to look at. Don't overlook detonation as a possibility, it's been known to hammer bearings out. Good luck on it, Tim Sent from my iPad On Jul 1, 2012, at 7:26 PM, Jim Stone wrote: > > Good points Tim, it may be very hard to isolate the exact cause. If I can get the right set of eyeballs on my engine parts, I might just be able to determine the cause. > Thanks, > Jim > > Sent from my iPad > > On Jun 30, 2012, at 10:28 AM, Tim Andres wrote: > >> >> Im not familiar with HS, but rod bearings don't just fail, there is always something behind the failure. >> We're the rods yellow tagged, sized, bolts & nuts replaced? Was the bearing clearance to crank shaft checked on assembly? >> Some hq pictures posted somewhere might give us some clue as to the cause, but it could have been many different things. Improper assembly, debris in the oil galley, oil pressure to the bearing, incorrect parts, I could go on. >> I'm sorry about your loss, and you are fortunate it turned out as well as it did. What makes you think it might be the bearing? Proximate location to the failure doesn't mean a thing. As above, it could be a dozen or more different causes. >> In all likely hood, the assembly process is a much better place to start looking for a defendant than the controlled manufacturing process that supplied your bearing. >> Sorry, but that's the way I see it. I'm glad you didn't bend your airplane or yourself. >> >> Tim >> >> >> Sent from my iPad >> >> On Jun 30, 2012, at 5:27 AM, Jim Stone wrote: >> >>> >>> I had an engine failure in my Harmon Rocket (Lyc IO 540), and I am looking for an engine expert to have a look at all the pieces and tell me what caused the failure. I have the entire engine disassembled and available for inspection in Louisville Kentucky. >>> >>> Or, I would like any info on KS bearing failure and their roll in engine failures. My engine failed with less than 400 hours since 0 time rebuild. >>> >>> The engine started making a faint knocking noise followed by oil temp climb and caution, I headed back to my field and I was on base leg when a connecting rod failed and punched thru the case, I landed without further incident. >>> >>> The engine seized just after touchdown. The case, crank, cam, rods, pistons and cylinders were all damaged and unusable. >>> Of note, my engine started making metal on the last oil analysis indicating something wearing, the company said to retest in 25 hours, I didn't make 10. I suspect the KS rod bearing failed causing the rod bolts to work harden and fail. >>> If you have any experience or knowledge you could pass on to me, please call or email me. >>> >>> My goal is to pursue KS bearing if they are determined to be the cause of the failure. >>> >>> Thanks, >>> Jim Stone >>> 502 235-3599 >>> >>> >>> >>> Sent from my iPad >>> >>> >>> >>> >> >> >> >> >> > > > > > ________________________________________________________________________________
Subject: Re: RE: RV10-List: IO-540 crankcase breather
From: Dale Ensing <densing(at)carolina.rr.com>
Date: Jul 03, 2012
Barry, Without intake pressure (vacuum) as part of the equation with your PCV valve installation, isn't the valve just acting as a restrictor in the crank case breather line. Dale Ensing On Jul 1, 2012, at 6:10 PM, FLYaDIVE wrote: > Guys: > > Since we are talking experimental here are a few tricks: > > 1 - The size of the breather hole is HUGE and there is very little crankca se pressure, because of it. You can easily install a reducer and use a smal ler diameter tube. This will also reduce your weight and give you a smidgen more room under the cowl. > 2 - ADD to the breather system a simple automotive PVC Valve. Clean it at ever yearly inspection and you will be amazed at home much cleaner your bel ly is AND how much less oil you pump overboard. AND for all you Green'y-Sti ck'm Caps/Tree Huggers - This is a simple Green Thing to do. You want a PVC Valve designed for hose IN & hose OUT and you mount it Vertically. It is ma rked in & out. > 3 - If you have the tube exit the cowling make sure it is ONLY 1" sticking out into the air stream and it is STRAIGHT DOWN. You do NOT want to create a low pressure at the end of the tube. It will ONLY suck out more oil. > 4 - With the hose coming off the engine direct it UP as high as possible b efore making the smooth turn and going down. You should also use Trick 1, 2 & 3 from above as well. > 5 - Now, this one I have not tried: Put a 360 deg loop/pigtail in the hose . This I heard of but I don't like since there is the possibility of trappi ng water and freezing in the winter. Note: The engine compartment will war m up enough to melt the ice, but how high is the crank case pressure getting before the ice melts? If you live in the no-freeze zone then not an issue. > > Barry > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Date: Jul 03, 2012
Subject: Re: RE: RV10-List: IO-540 crankcase breather
From: FLYaDIVE <flyadive(at)gmail.com>
Dale: I am not sure what you mean by "intake pressure (vacuum)"? *Crankcase Pressure* is produced by every stroke of the piston, there is also a small amount of pressure generated by heat and of course by blow-by if there is any. The pressure and oil is pumped overboard via the breather tube. The PVC Valve, as you say IS a restrictor. It is nothing more than a tube with a check-valve that is regulated by a low force spring. It maintains a very small amount of pressure inside the engine causing the oil to be dripped back, as apposed to being freely (without any restriction) pumped overboard. The seal that the check-valve makes is a poor one, it is NOT designed to be leak tight. The item is very simple and was one of the first emission control devices used on cars way back, I think in the late '60's or early '70's. Yes, Grasshopper, I even remember Oil Air Filters :-) Barry On Tue, Jul 3, 2012 at 7:31 AM, Dale Ensing wrote: > Barry, > Without intake pressure (vacuum) as part of the equation with your PCV > valve installation, isn't the valve just acting as a restrictor in the > crank case breather line. > > Dale Ensing > > On Jul 1, 2012, at 6:10 PM, FLYaDIVE wrote: > > Guys: > > Since we are talking experimental here are a few tricks: > > 1 - The size of the breather hole is HUGE and there is very little > crankcase pressure, because of it. You can easily install a reducer and > use a smaller diameter tube. This will also reduce your weight and give > you a smidgen more room under the cowl. > 2 - ADD to the breather system a simple automotive PVC Valve. Clean it at > ever yearly inspection and you will be amazed at home much cleaner your > belly is AND how much less oil you pump overboard. AND for all you > Green'y-Stick'm Caps/Tree Huggers - This is a simple Green Thing to do. > You want a PVC Valve designed for hose IN & hose OUT and you mount it > Vertically. It is marked in & out. > 3 - If you have the tube exit the cowling make sure it is ONLY 1" sticking > out into the air stream and it is STRAIGHT DOWN. You do NOT want to create > a low pressure at the end of the tube. It will ONLY suck out more oil. > 4 - With the hose coming off the engine direct it UP as high > as possible before making the smooth turn and going down. You should also > use Trick 1, 2 & 3 from above as well. > 5 - Now, this one I have not tried: Put a 360 deg loop/pigtail in the > hose. This I heard of but I don't like since there is the possibility of > trapping water and freezing in the winter. Note: The engine compartment > will warm up enough to melt the ice, but how high is the crank case > pressure getting before the ice melts? If you live in the no-freeze zone > then not an issue. > > Barry > > * > > * > > * > > * > > ________________________________________________________________________________
Subject: Re: RE: RV10-List: IO-540 crankcase breather
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Jul 03, 2012
Here's a link to related discussion. http://www.vansairforce.com/community/showthread.php?t=87347&highlight=S eparator Tim Sent from my iPad > ________________________________________________________________________________
Date: Jul 03, 2012
Subject: Re: RE: RV10-List: IO-540 crankcase breather
From: FLYaDIVE <flyadive(at)gmail.com>
Thanks for the link Tim. But, after reading it and what the welding of the fitting is suppose to do for HP... All I can think of is: I have a bridge in Brooklyn that I can sell you real cheap! BUT! I just had an idea!!! How about connecting the Breather Tube line to a welded fitting on the exhaust pipe - At of course a 30 or 45 Deg down angle. You would: Reduce the crankcase pressure - Burn up all your oil residue - Keep the belly clean - AND - AND - wait for it... AND make a cool smoke trail so all the ground pounders will think you are going to do aerobatics. It reminds me of another farce that was dumped, whoops EXHAUSTED on the building public:- Weld on a Venture Exhaust Tube on the end of your exhaust and that way you would get an increase in the exhaust gas velocity which will act like a Pulse Jet Engine and PUSH you along. Of course it is like claiming HP increase that can not be measures. But, in this case I'm sure the restriction of exhaust gas was felt. Felt by ONLY those willing to admit it. And definitively felt in the wallet. Any takers on the Bridge - - Anyone? Barry On Tue, Jul 3, 2012 at 10:35 AM, Tim Andres wrote: > Here's a link to related discussion. > > http://www.vansairforce.com/community/showthread.php?t=87347&highlight=Separator > Tim > > Sent from my iPad > > ** > > * > > * > > ________________________________________________________________________________
Date: Jul 22, 2012
From: George Nielsen <genie(at)swissmail.org>
Subject: Oil Filter Removal Tool for O-320
Which is your favourite tool for the removal of an oil filter? I have got an O-320 and a Kelly Aerospace ES48108-1 filter attached to the firewall. Thanks. George Nielsen Vans RV-6 PH-XGN The Hague, the Netherlands ________________________________________________________________________________
Date: Jul 22, 2012
Subject: Re: Oil Filter Removal Tool for O-320
From: FLYaDIVE <flyadive(at)gmail.com>
George: The filter has a (I believe) a 1" hex-nut on the end. So the easiest tool to use is a 1" Combination wrench. REMEMBER you do NOT kill the filter with tons of torque. Most filters have the required torque written right on them. It is basically Hand Tight and them 1/2 a turn more. Barry RV6 also :-) On Sun, Jul 22, 2012 at 5:12 AM, George Nielsen wrote: > genie(at)swissmail.org> > > Which is your favourite tool for the removal of an oil filter? I have got > an O-320 and a Kelly Aerospace ES48108-1 filter attached to the firewall. > > Thanks. > > George Nielsen > Vans RV-6 PH-XGN > The Hague, the Netherlands > > ________________________________________________________________________________
Date: Jul 22, 2012
From: Gary Vogt <teamgrumman(at)yahoo.com>
Subject: Re: Oil Filter Removal Tool for O-320
I've measured a dozen or so oil filters that I've installed. -70-80 inch- lbs is plenty of torque. -The 192 to 216 inch-lbs as marked on the filter (16-18 ft-lbs) is ridiculous over kill. -It shouldn't take a gorilla to remove the filter.=0A=0A=0A________________________________=0A From: FLYaDI VE =0ATo: lycomingengines-list(at)matronics.com =0ASent: S unday, July 22, 2012 6:47 AM=0ASubject: Re: LycomingEngines-List: Oil Filte r Removal Tool for O-320=0A =0A=0AGeorge:=0A=0AThe filter has a (I believe) a 1" hex-nut on the end. So the-easiest tool to use is a 1"-- Combin ation wrench. -REMEMBER you do NOT kill the filter with tons of torque. -Most filters have the required torque written right on them. -It is- basically-Hand Tight and them 1/2 a turn more. --=0A=0ABarry=0ARV6 al so -:-)=0A=0A=0A=0AOn Sun, Jul 22, 2012 at 5:12 AM, George Nielsen =0A>=0A>Which is your favourite tool for t he removal of an oil filter? I have got an O-320 and a Kelly Aerospace ES48 108-1 filter attached to the firewall.=0A>=0A>Thanks.=0A>=0A>George Nielsen =0A>Vans RV-6 PH-XGN=0A>The Hague, the Netherlands=0A>=0A>=0A>==== ========0A>nes-List" target="_blank">http://www.matronics.c om/Navigator?LycomingEngines-List=0A>============ =========================0A >http://forums.matronics.com=0A>============== =======================0A>le, L ist Admin.=0A>="_blank">http://www.matronics.com/contribution=0A>== -======================== -======================== =========== ________________________________________________________________________________
Date: Jul 22, 2012
Subject: Re: Oil Filter Removal Tool for O-320
From: FLYaDIVE <flyadive(at)gmail.com>
Gary: I agree with you 100%. And the main reasons are: 1 - The male and female threads are Oil Coated - And they better be. 2 - The Rubber gasket is oil coat - And it better be. 3 - Even if you use a torque wrench on the oil filter to the required torque the holding force because of the OIL will be much higher then truly required. QUESTION: I never checked - - Does the printed torque say Wet or Dry? If not stated then it means DRY and if DRY it is incorrect to install the rubber gasket that way. HAND TIGHT PLUS 1/2 A TURN MORE. Never had a oil filter leak. Never hand a oil filter come loose. NEVER - NEVER had to use a breaker bar or a screwdriver through a oil filter to remove it. AND Don't forget you should be using Safety Wire. Barry On Sun, Jul 22, 2012 at 1:04 PM, Gary Vogt wrote: > I've measured a dozen or so oil filters that I've installed. 70-80 > inch-lbs is plenty of torque. The 192 to 216 inch-lbs as marked on the > filter (16-18 ft-lbs) is ridiculous over kill. It shouldn't take a gorilla > to remove the filter. > > ------------------------------ > *From:* FLYaDIVE > *To:* lycomingengines-list(at)matronics.com > *Sent:* Sunday, July 22, 2012 6:47 AM > *Subject:* Re: LycomingEngines-List: Oil Filter Removal Tool for O-320 > > George: > > The filter has a (I believe) a 1" hex-nut on the end. So the easiest tool > to use is a 1" Combination wrench. REMEMBER you do NOT kill the filter > with tons of torque. Most filters have the required torque written right > on them. It is basically Hand Tight and them 1/2 a turn more. > > Barry > RV6 also :-) > > > On Sun, Jul 22, 2012 at 5:12 AM, George Nielsen wrote: > > genie(at)swissmail.org> > > Which is your favourite tool for the removal of an oil filter? I have got > an O-320 and a Kelly Aerospace ES48108-1 filter attached to the firewall. > > Thanks. > > George Nielsen > Vans RV-6 PH-XGN > The Hague, the Netherlands > > > ====**==============================**= > nes-List" target="_blank">http://www.matronics.com/** > Navigator?LycomingEngines-List > ====**==============================**= > http://forums.matronics.com > ====**==============================**= > le, List Admin. > ="_blank">http://www.matronics.com/**contribution > ====**==============================**= > > > *http://www.matronics.com/follow" target="_blank" href="http://forums.matronics.com/">http://foru==== > * > > > * > > * > > ________________________________________________________________________________
Subject: Re: Oil Filter Removal Tool for O-320
From: Gary L Vogt <teamgrumman(at)yahoo.com>
Date: Jul 23, 2012
It says to use Dow 4 Gary Sent from my iPad On Jul 22, 2012, at 2:54 PM, FLYaDIVE wrote: > Gary: > > I agree with you 100%. > And the main reasons are: > 1 - The male and female threads are Oil Coated - And they better be. > 2 - The Rubber gasket is oil coat - And it better be. > 3 - Even if you use a torque wrench on the oil filter to the required torq ue the holding force because of the OIL will be much higher then truly requi red. > > QUESTION: I never checked - - Does the printed torque say Wet or Dry? > If not stated then it means DRY and if DRY it is incorrect to install the r ubber gasket that way. > > HAND TIGHT PLUS 1/2 A TURN MORE. > Never had a oil filter leak. > Never hand a oil filter come loose. > NEVER - NEVER had to use a breaker bar or a screwdriver through a oil filt er to remove it. > > AND Don't forget you should be using Safety Wire. > > Barry > > On Sun, Jul 22, 2012 at 1:04 PM, Gary Vogt wrote: > I've measured a dozen or so oil filters that I've installed. 70-80 inch-l bs is plenty of torque. The 192 to 216 inch-lbs as marked on the filter (16 -18 ft-lbs) is ridiculous over kill. It shouldn't take a gorilla to remove t he filter. > > From: FLYaDIVE <flyadive(at)gmail.com> > To: lycomingengines-list(at)matronics.com > Sent: Sunday, July 22, 2012 6:47 AM > Subject: Re: LycomingEngines-List: Oil Filter Removal Tool for O-320 > > George: > > The filter has a (I believe) a 1" hex-nut on the end. So the easiest tool t o use is a 1" Combination wrench. REMEMBER you do NOT kill the filter wit h tons of torque. Most filters have the required torque written right on th em. It is basically Hand Tight and them 1/2 a turn more. > > Barry > RV6 also :-) > > > On Sun, Jul 22, 2012 at 5:12 AM, George Nielsen wrot e: l.org> > > Which is your favourite tool for the removal of an oil filter? I have got a n O-320 and a Kelly Aerospace ES48108-1 filter attached to the firewall. > > Thanks. > > George Nielsen > Vans RV-6 PH-XGN > The Hague, the Netherlands > > > ========================= > nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEng ines-List > ========================= > http://forums.matronics.com > ========================= > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========================= > > > > > http://www.matronics.com/follow" target="_blank" href="http://forums.m atronics.com/">http://foru==== > > > > > > s-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngin es-List > tp://forums.matronics.com > _blank">http://www.matronics.com/contribution > > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Subject: MA3SPA air temp sensor in a Lyc O320
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Aug 30, 2012
How is a threaded carburetor air temperature sensor installed in a MA3SPA? If it is in the small port at the bottom rear of the bowl, I have applied a lot of pressure with an allen wrench with no luck. Besides, that would seem to be a spot that is under water, so to speak. Thanks, Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382132#382132 ________________________________________________________________________________
Subject: Re: MA3SPA air temp sensor in a Lyc O320
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Aug 30, 2012
Someone else might be curious to an answer on this question. A little more searching found a thread on this topic on another forum here: http://www.vansairforce.com/communit...ad.php?t=25856 Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382133#382133 ________________________________________________________________________________
Date: Aug 31, 2012
Subject: Re: MA3SPA air temp sensor in a Lyc O320
From: FLYaDIVE <flyadive(at)gmail.com>
Eric: >From your description you are looking at the wrong end. The threaded hole is located at the front of the Carb. It should unscrew pretty easy with the proper size Allen Wrench or sometimes there is a Square headed plug. Use Anti-Seize when installing since you will have S/S against Aluminum. Barry On Thu, Aug 30, 2012 at 10:16 AM, eschlanser wrote: > eschlanser(at)yahoo.com> > > How is a threaded carburetor air temperature sensor installed in a MA3SPA? > If it is in the small port at the bottom rear of the bowl, I have applied a > lot of pressure with an allen wrench with no luck. Besides, that would seem > to be a spot that is under water, so to speak. > > Thanks, > Eric > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=382132#382132 > > ________________________________________________________________________________
Subject: Re: MA3SPA air temp sensor in a Lyc O320
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Sep 02, 2012
Sorry, the link didn't come through. Here's another try. Eric http://www.vansairforce.com/community/showthread.php?t=25856 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382292#382292 ________________________________________________________________________________
Subject: Re: MA3SPA air temp sensor in a Lyc O320
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Sep 02, 2012
Barry, Thanks for the reply. Although you are correct, my carb is not tapped at that location. Instead, there is a lead plug. I called Marvel and got the story. The lead plug must be punched out with a 1/8 in. punch and the lead residue picked out. THen, the hole is drilled with a #3 drill and tapped with a 1/4-24 NF tap. In mine, the mounting flange must also be relieved to make room for the top of the nut on the probe as the hole is too close. Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382293#382293 ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: IO360B / O360A Fuel pump gasket
Date: Sep 09, 2012
I am adding a fuel pump cooling shroud to help prevent vapor lock. The fuel pump gasket tore around the bolt-hole as I took the pump off to add the cooling shroud. Anyone know where to get a replacement gasket? It looks like an old chevy fuel pump gasket - in fact the pump has AC on the top... Thanks in advance, Ralph RV6A N822AR - reassembling after inspections brought on by the tornado induced prop strike by my hangar door. ________________________________________________________________________________
Date: Sep 09, 2012
Subject: Re: IO360B / O360A Fuel pump gasket
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: The gasket is available from ACS or you can go to a local automotive store. The pump is the same as used on many cars. Start with the pump Part Number and Serial Number work from there. You will be able to ID the pump and gasket. Now, two issues: 1 - There is an AD on Lycoming Fuel Pumps. Make sure your is not affected. Check by P/N & S/N. 2 - WHY are you mounting the shroud UNDER the fuel pump? I'm not sure if that is what you are doing but, when you mention the removal of it, that is what I envision. You could mount it above the pump and use angle brackets coming off the mounting bolts. Make the angle brackets long enough so you have access to the bolts and will be able to install the safety wire. What other precautions have you done to ward off vapor lock? Have you: Put fire sleeve on all fuel lines? Kept fuel lines away from the exhaust pipes and muffler? Run fuel lines so the supply end is higher than the user end? Used a large enough diameter fuel line so there is no restriction, no mater if the pump(s) are working or not? A side note: On the RV6 that I fly I have added two in-line clear plastic fuel filters (one for each tank) inside the cockpit - I can look down and see a positive fuel flow. This works way better than the gascolator. Barry On Sun, Sep 9, 2012 at 8:38 AM, Ralph E. Capen wrote : > I am adding a fuel pump cooling shroud to help prevent vapor lock. **** > > The fuel pump gasket tore around the bolt-hole as I took the pump off to > add the cooling shroud.**** > > ** ** > > Anyone know where to get a replacement gasket?**** > > It looks like an old chevy fuel pump gasket ' in fact the pump has AC o n > the top=85..**** > > ** ** > > Thanks in advance,**** > > Ralph**** > > RV6A N822AR ' reassembling after inspections brought on by the tornado > induced prop strike by my hangar door.**** > > ** ** > > * > =========== =========== =========== =========== > * > > ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: IO360B / O360A Fuel pump gasket
Date: Sep 09, 2012
Barry, Great scoop. Already have the AD - will be checking the applicability. Not mounting under - when I loosened the bolts for the pump, it must have been on the power stroke and starting pushing the pump up and out from the bottom. Already completed the other precautions you have suggested. Thanks again, Ralph From: owner-lycomingengines-list-server(at)matronics.com [mailto:owner-lycomingengines-list-server(at)matronics.com] On Behalf Of FLYaDIVE Sent: Sunday, September 09, 2012 10:15 AM Subject: Re: LycomingEngines-List: IO360B / O360A Fuel pump gasket Ralph: The gasket is available from ACS or you can go to a local automotive store. The pump is the same as used on many cars. Start with the pump Part Number and Serial Number work from there. You will be able to ID the pump and gasket. Now, two issues: 1 - There is an AD on Lycoming Fuel Pumps. Make sure your is not affected. Check by P/N & S/N. 2 - WHY are you mounting the shroud UNDER the fuel pump? I'm not sure if that is what you are doing but, when you mention the removal of it, that is what I envision. You could mount it above the pump and use angle brackets coming off the mounting bolts. Make the angle brackets long enough so you have access to the bolts and will be able to install the safety wire. What other precautions have you done to ward off vapor lock? Have you: Put fire sleeve on all fuel lines? Kept fuel lines away from the exhaust pipes and muffler? Run fuel lines so the supply end is higher than the user end? Used a large enough diameter fuel line so there is no restriction, no mater if the pump(s) are working or not? A side note: On the RV6 that I fly I have added two in-line clear plastic fuel filters (one for each tank) inside the cockpit - I can look down and see a positive fuel flow. This works way better than the gascolator. Barry On Sun, Sep 9, 2012 at 8:38 AM, Ralph E. Capen wrote: I am adding a fuel pump cooling shroud to help prevent vapor lock. The fuel pump gasket tore around the bolt-hole as I took the pump off to add the cooling shroud. Anyone know where to get a replacement gasket? It looks like an old chevy fuel pump gasket - in fact the pump has AC on the top... Thanks in advance, Ralph RV6A N822AR - reassembling after inspections brought on by the tornado induced prop strike by my hangar door. s-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution ________________________________________________________________________________
Subject: Inline Fuel filters
From: Dale Ensing <densing(at)carolina.rr.com>
Date: Sep 09, 2012
Barry, Would you share some details on the mfg. etc. of the clear in-line plastic f uel filters you installed for each tank? I think I would like to do the same on my 6A. Don't know that I need the filtering but like the idea of being a ble to see the flow. Check my gascolator each year and never find anything i n there. Dale Dale Ensing > > > A side note: On the RV6 that I fly I have added two in-line clear plastic fuel filters (one for each tank) inside the cockpit - I can look down and s ee a positive fuel flow. This works way better than the gascolator. > > > > Barry > > > > > > > > ========================== ========= > ________________________________________________________________________________
Date: Sep 09, 2012
Subject: Re: Inline Fuel filters
From: FLYaDIVE <flyadive(at)gmail.com>
Dale: The fuel filters are from an automotive store. Get the ones with a LARGE nipple at both ends. You maybe able to do a little research and find the GPH or GPM flow rate of the filter via part number. Or it maybe written right on the package. The cost of the filters were under $5 each. I had to add a small piece of rubber fuel tube (4 ea) and GOOD hose clamps (Breeze Eastern) (8 ea). On the RV6 the electric boost pump is located on the pilot sidewall and I just came out of the fuel tank into the filter and then into the boost pump. Might as well filter the fuel to the pump. CLEAN IS CLEAN. The reason why we did this is we had some crud in the tank and no matter how much cleaning we did there was always something. It showed up first by preventing the boost pump from pumping... NOW! The pump still flowed fuel, but the pumping stopped. The fuel filter shows fuel flow, shows dirt can be back-flushed BUT is so cheap it is better to replace it. NOTE: Read the install instruction on the filter.... It has a direction of flow stamped on it. Barry On Sun, Sep 9, 2012 at 11:38 AM, Dale Ensing wrote: > Barry, > Would you share some details on the mfg. etc. of the clear in-line plastic > fuel filters you installed for each tank? I think I would like to do the > same on my 6A. Don't know that I need the filtering but like the idea of > being able to see the flow. Check my gascolator each year and never find > anything in there. > Dale > > Dale Ensing > > > ** ** > > A side note: On the RV6 that I fly I have added two in-line clear plastic > fuel filters (one for each tank) inside the cockpit - I can look down and > see a positive fuel flow. This works way better than the gascolator.**** > > ** ** > > Barry**** > > ** ** > > ** ** > > ** > > * * > > * > > ================================== > * > > * > > * > > ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)verizon.net>
Subject: Inline Fuel filters
Date: Sep 09, 2012
I used these types of filters to flush the fuel tanks and lines on initial build. Cycling a few tank full of fuel through these filters and temporary poly tubing and back to the tank is a good way to get rid of the junk (mostly proseal flakes) before first flight. They also comes in handy for doing the fuel level probe calibration. I would caution however against using anything in a flying plane fuel system that involves rubber hoses, plastic filters and hose clamps. Van's sells a very nice inline fuel filter (the Air Flow Performance unit) that is easy to maintain, meets all engine manufacture requirements, and has proper AN fitting. This filter is also large enough so that if you do have some crud, you will have plenty of filter left between annual cleanings. If you have so much crud that you even see any significant amount at annual, the answer is to fix the fuel tanks as this is not a safe situation. It is recommended the filter be installed between the fuel selector valve and the electric boost pump. Carl RV-8A (800 hrs) RV-10 (46 hrs) From: owner-lycomingengines-list-server(at)matronics.com [mailto:owner-lycomingengines-list-server(at)matronics.com] On Behalf Of FLYaDIVE Sent: Sunday, September 09, 2012 12:35 PM Subject: Re: LycomingEngines-List: Inline Fuel filters Dale: The fuel filters are from an automotive store. Get the ones with a LARGE nipple at both ends. You maybe able to do a little research and find the GPH or GPM flow rate of the filter via part number. Or it maybe written right on the package. The cost of the filters were under $5 each. I had to add a small piece of rubber fuel tube (4 ea) and GOOD hose clamps (Breeze Eastern) (8 ea). On the RV6 the electric boost pump is located on the pilot sidewall and I just came out of the fuel tank into the filter and then into the boost pump. Might as well filter the fuel to the pump. CLEAN IS CLEAN. The reason why we did this is we had some crud in the tank and no matter how much cleaning we did there was always something. It showed up first by preventing the boost pump from pumping... NOW! The pump still flowed fuel, but the pumping stopped. The fuel filter shows fuel flow, shows dirt can be back-flushed BUT is so cheap it is better to replace it. NOTE: Read the install instruction on the filter.... It has a direction of flow stamped on it. Barry On Sun, Sep 9, 2012 at 11:38 AM, Dale Ensing wrote: Barry, Would you share some details on the mfg. etc. of the clear in-line plastic fuel filters you installed for each tank? I think I would like to do the same on my 6A. Don't know that I need the filtering but like the idea of being able to see the flow. Check my gascolator each year and never find anything in there. Dale Dale Ensing A side note: On the RV6 that I fly I have added two in-line clear plastic fuel filters (one for each tank) inside the cockpit - I can look down and see a positive fuel flow. This works way better than the gascolator. Barry ========= s-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution ________________________________________________________________________________
Date: Sep 11, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Fuel pump cooling
For those of you that have installed a cooling shroud on your fuel pump, are you using the entire inch diameter for the flange hole to steal the air? Is it enough / too much? I'm thinking I might open it the full inch and put inserts to reduce it...but then how do I know what's enough..... Ralph ________________________________________________________________________________
Date: Sep 11, 2012
Subject: Re: Fuel pump cooling
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: The 1" size is perfectly acceptable. You can always make it smaller... But, you can't make it bigger - BUT, don't forget, the exhaust area has to be at least TWICE the AREA of the input. Area of a circle = 2Pi*R^2. Barry On Tue, Sep 11, 2012 at 7:27 AM, Ralph E. Capen wrote: > recapen(at)earthlink.net> > > For those of you that have installed a cooling shroud on your fuel pump, > are you using the entire inch diameter for the flange hole to steal the > air? Is it enough / too much? > > I'm thinking I might open it the full inch and put inserts to reduce > it...but then how do I know what's enough..... > > Ralph > > ________________________________________________________________________________
Date: Sep 11, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Fuel pump cooling
Thanks Barry, It always comes back to high-school math...... I'm thinking that since this has some official sticker on it, the inlet/outlet areas have been optimized as you have described. Making the inlet smaller will provide continued conformance to the criteria you have listed. Ralph -----Original Message----- From: FLYaDIVE Sent: Sep 11, 2012 9:21 AM Subject: Re: LycomingEngines-List: Fuel pump cooling Ralph: The 1" size is perfectly acceptable. You can always make it smaller... But, you can't make it bigger - BUT, don't forget, the exhaust area has to be at least TWICE the AREA of the input. Area of a circle = 2Pi*R^2. Barry On Tue, Sep 11, 2012 at 7:27 AM, Ralph E. Capen wrote: For those of you that have installed a cooling shroud on your fuel pump, are you using the entire inch diameter for the flange hole to steal the air? Is it enough / too much? I'm thinking I might open it the full inch and put inserts to reduce it...but then how do I know what's enough..... Ralph ========== nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List ========== http://forums.matronics.com ========== le, List Admin. ="_blank">http://www.matronics.com/contribution ========== ________________________________________________________________________________
Date: Sep 11, 2012
Subject: Re: Fuel pump cooling
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: Do not become too concerned about vapor lock. Yes, some of the stories you hear are true, but many more are exaggerated. The best things you can do towards its prevention are: 1 - Point the plane into the wind after shutdown. 2 - Open all cowl flaps (if any) 3 - Open the oil door 4 - Turn on and take off with boost pump ON. 5 - Leave boost pump ON until you reach a safe altitude. 6 - The rest is all dependent upon your building practices - The routing of fuel lines and Fire Sleeves, as mentioned. I would NOT reduce the size of the SCAT tube any smaller than 1". Volume of air flow is NOT only dependent upon size of the tube but also the Flow Dynamics of the tube. This means internal turbulence and restrictions [bends, obstructions, roughness, corrugation and input & output restrictions]. And, if you really want to explore the dynamics of this - Look up Open and Closed end Resonance. I know, I know, way more information than needed ;-) Barry On Tue, Sep 11, 2012 at 9:53 AM, Ralph E. Capen wrote: > recapen(at)earthlink.net> > > Thanks Barry, > > It always comes back to high-school math...... > > I'm thinking that since this has some official sticker on it, the > inlet/outlet areas have been optimized as you have described. > > Making the inlet smaller will provide continued conformance to the > criteria you have listed. > > Ralph > > > -----Original Message----- > From: FLYaDIVE > Sent: Sep 11, 2012 9:21 AM > To: lycomingengines-list(at)matronics.com > Subject: Re: LycomingEngines-List: Fuel pump cooling > > Ralph: > > > The 1" size is perfectly acceptable. You can always make it smaller... > But, you can't make it bigger - BUT, don't forget, the exhaust area has to > be at least TWICE the AREA of the input. Area of a circle = 2Pi*R^2. > > > Barry > > > On Tue, Sep 11, 2012 at 7:27 AM, Ralph E. Capen > wrote: > > recapen(at)earthlink.net> > > For those of you that have installed a cooling shroud on your fuel pump, > are you using the entire inch diameter for the flange hole to steal the > air? Is it enough / too much? > > I'm thinking I might open it the full inch and put inserts to reduce > it...but then how do I know what's enough..... > > Ralph > > > ========== > nes-List" target="_blank"> > http://www.matronics.com/Navigator?LycomingEngines-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > ________________________________________________________________________________
From: MLWynn(at)AOL.COM
Date: Oct 18, 2012
Subject: Fuel Pump Fittings
Hi all, I am doing the final fuel systems connections on my IO360M1B. I just wanted to verify how the o-ring fittings to the fuel pump work. As I understand it, they are screwed in, more or less finger tight, and positioned for the correct alignment for the hose. Then the outer nut is tightened down which compresses the o-ring and provides the seal. Then the torque setting for the nut would be whatever the table gives for that size nut? I think it is about 5/16ths, which would translate to around 80 inch pounds. Do I have this right? Thanks, Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
Date: Oct 21, 2012
From: Richard Wagoner <strgzr(at)sbcglobal.net>
Subject: Unused -Lycoming EA AEIO-360-B1F and Hartzel prop
for sale After a number of years of =9CI=99ll get to it soon=9D I have=0Adecided to put my RV-6A Kit, engine and propeller up for sale.=0A=C2 -=0AI acquired the RV in early 2000 while I was in flight=0Atraining for my private ticket. Shortly after (a few months) the kit=99s arrival =0AI had an unfortunate accident and as a result my left shoulder required =0Asurgery. Recovery was slow and painful. My flight training was halted an d my=0Awork on the RV also stopped. A few years later, when I had recovered most of my=0Amobility, I started flying and got the private ticket but my desire to build=0Athe airplane was gone. I kept it thinking I will eventual ly start up again, but=0AI never did.=0A=C2-=0ASo it=99s time for s omeone else to try their hand.=C2- Here is what I have for sale:=0ANote - I removed the aircraft information as this is not an aircraft forum=0AIf y ou want to see what the aircraft specs are - check out the RV and RV6 forum - but the prop and engine specs are below.=0A=0A=C2-=0ALycoming EA=0AAEI O-360-B1F (Fuel Injected 180 HP) engine packaged for long term=0Astorage. I also got the LASAR/SLICK Electronic Ignition system. This engine has=0ANEV ER been out of its shipping crate.=0A=C2-=0A=C2-Hartzel Constant Speed Propeller model # C2YK-1BF/F766A4.=0AThe Prop is still in its original ship ping box.=0A=C2-=0APictures of the airplane and prop are at: =0A=C2-=0A https://picasaweb.google.com/103635590211074260885/Aircraft?authuser=0&fe at=directlink=0A=C2-=0AIf you have any questions or wish to make a seri ous offer on=0Aany or all of my items(Note =93 I will NOT =98pa rt out=99 the airplane) please contact=0Ame.=0A=C2-=0AI can be reac hed by email at:=C2- strgzr(at)sbcglobal.net or by phone at 510-209-8515=0A =C2-=0AThanks!=0A=C2-=0ARick Wagoner=0A ________________________________________________________________________________
From: <e.molina(at)repromatictrade.com>
Subject: RE: LycomingEngines-List Digest: 1 Msgs - 10/21/12
Date: Oct 22, 2012
Hi Richard, Could you specify what prop is it and advise selling price. My mail e.molina(at)repromatictrade.com Thanks, Eduardo -----Mensaje original----- De: owner-lycomingengines-list-server(at)matronics.com [mailto:owner-lycomingengines-list-server(at)matronics.com] En nombre de LycomingEngines-List Digest Server Enviado el: lunes, 22 de octubre de 2012 9:00 Para: LycomingEngines-List Digest List Asunto: LycomingEngines-List Digest: 1 Msgs - 10/21/12 * ================================================= Online Versions of Today's List Digest Archive ================================================= Today's complete LycomingEngines-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the LycomingEngines-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter 12-10-21&Archive=LycomingEngines Text Version: http://www.matronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 2012-10-21&Archive=LycomingEngines =============================================== EMail Version of Today's List Digest Archive =============================================== ---------------------------------------------------------- LycomingEngines-List Digest Archive --- Total Messages Posted Sun 10/21/12: 1 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 03:24 PM - Unused -Lycoming EA AEIO-360-B1F and Hartzel prop for sale (Richard Wagoner) ________________________________ Message 1 _____________________________________ From: Richard Wagoner <strgzr(at)sbcglobal.net> Subject: LycomingEngines-List: Unused -Lycoming EA AEIO-360-B1F and Hartzel prop for sale After a number of years of =9CI=99ll get to it soon=9D I have=0Adecided to put my RV-6A Kit, engine and propeller up for sale.=0A=C2 -=0AI acquired the RV in early 2000 while I was in flight=0Atraining for my private ticket. Shortly after (a few months) the kit=99s arrival =0AI had an unfortunate accident and as a result my left shoulder required =0Asurgery. Recovery was slow and painful. My flight training was halted an d my=0Awork on the RV also stopped. A few years later, when I had recovered most of my=0Amobility, I started flying and got the private ticket but my desire to build=0Athe airplane was gone. I kept it thinking I will eventual ly start up again, but=0AI never did.=0A=C2-=0ASo it=99s time for s omeone else to try their hand.=C2- Here is what I have for sale:=0ANote - I removed the aircraft information as this is not an aircraft forum=0AIf y ou want to see what the aircraft specs are - check out the RV and RV6 forum - but the prop and engine specs are below.=0A=0A=C2-=0ALycoming EA=0AAEI O-360-B1F (Fuel Injected 180 HP) engine packaged for long term=0Astorage. I also got the LASAR/SLICK Electronic Ignition system. This engine has=0ANEV ER been out of its shipping crate.=0A=C2-=0A=C2-Hartzel Constant Speed Propeller model # C2YK-1BF/F766A4.=0AThe Prop is still in its original ship ping box.=0A=C2-=0APictures of the airplane and prop are at: =0A=C2-=0A https://picasaweb.google.com/103635590211074260885/Aircraft?authuser=0&fe at=directlink=0A=C2-=0AIf you have any questions or wish to make a seri ous offer on=0Aany or all of my items(Note =93 I will NOT =98pa rt out=99 the airplane) please contact=0Ame.=0A=C2-=0AI can be reac hed by email at:=C2- strgzr(at)sbcglobal.net or by phone at 510-209-8515=0A =C2-=0AThanks!=0A=C2-=0ARick Wagoner=0A ________________________________________________________________________________
Date: Oct 22, 2012
From: Richard Wagoner <strgzr(at)sbcglobal.net>
Subject: Reformatted engine and prop for sale posting
=0A=0AI apologize for the duplicate posting, but after I saw how absolutely wretched my first=0A=0Aposting looked, I just had to reformat and re-post it.=0A=0A------------------------------------------------------------------ ------------------=0A=0AAfter a number of years of =9CI=99ll ge t to it soon=9D I have decided to put my RV-6A Kit, engine and propel ler up for sale.=0A=0AI acquired the RV in early 2000 while I was in flight training for my private ticket. =0A=0AShortly after (a few months) the kit =99s arrival I had an unfortunate accident and as a result =0A=0Amy l eft shoulder required surgery. Recovery was slow and painful.=C2-=0A=0AMy flight training was halted and my work on the RV also stopped. A few years later, when I had=0Arecovered most of my mobility, I started flying and go t the private ticket but my desire to build =0A=0Athe airplane was gone. I kept it thinking I will eventually start up again, but I never did.=0A=0ASo it=99s time for someone else to try their hand.=C2- Here is what I have for sale:=0A=0AI removed the RV-6A aircraft specs from this posting a s this is not an aircraft forum.=0A=0ALycoming EA AEIO-360-B1F (Fuel Inject ed 180 HP) engine packaged for long term storage. I also =0A=0Agot the LASA R/SLICK Electronic Ignition system. This engine has NEVER been out of its s hipping crate.=0A=0A=0AHartzel Constant Speed Propeller model # C2YK-1BF/F7 66A4. The Prop is still in its original =0A=0Ashipping box.=0A=0A=0APicture s of the airplane and prop are at: =0A=0Ahttps://picasaweb.google.com/10363 5590211074260885/Aircraft?authuser=0&feat=directlink=0A=0AIf you have a ny questions or wish to make a serious offer on any or all of my items=0A =0A(Note =93 I will NOT =98part out=99 the airplane) plea se contact me.=0A=0AI can be reached by email at:=C2- strgzr(at)sbcglobal.ne t or by phone at 510-209-8515=0A=0AThanks!=0A=0ARick Wagoner=0A=0A=0A=0A=0A =0A=0A=0A=0A=0A=0A________________________________=0A From: LycomingEngines -List Digest Server =0ATo: LycomingEngi nes-List Digest List =0ASent: S aturday, October 20, 2012 11:59 PM=0ASubject: LycomingEngines-List Digest: 0 Msgs - 10/20/12=0A =0A*=0A=0A============== ============0A=C2- Online Versions of Today's List Digest Archive=0A=================== =======0A=0AToday's complete LycomingEngines-List Digest can al so be found in either of the =0Atwo Web Links listed below.=C2- The .html file includes the Digest formatted =0Ain HTML for viewing with a web brows er and features Hyperlinked Indexes =0Aand Message Navigation.=C2- The .t xt file includes the plain ASCII version =0Aof the LycomingEngines-List Dig est and can be viewed with a generic text editor =0Asuch as Notepad or with a web browser. =0A=0AHTML Version:=0A=0A=C2- =C2- http://www.matronics .com/digest/digestview.php?Style=82701&View=html&Chapter 12-10-20&A rchive=LycomingEngines=0A=0AText Version:=0A=0A=C2- =C2- http://www.m atronics.com/digest/digestview.php?Style=82701&View=txt&Chapter 12- 10-20&Archive=LycomingEngines=0A=0A=0A=========== =============0A=C2- EMail Version of Today's Lis t Digest Archive=0A================== ======0A=0A=0A=C2- =C2- =C2- =C2- =C2- --------------- -------------------------------------------=0A=C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- LycomingEng ines-List Digest Archive=0A=C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2 - =C2- ---=0A=C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- Total Messages Posted Sat 10/20/12: 0=0A=C2- =C2- =C2- =C2- =C2- ---------------------------------------------------------- =0A=0A=0AToday's Message Index:=0A----------------------=0A=0A=0A=0A=0A=0A - =C2- =C2- =C2- =C2- =C2- =C2- =C2- =C2- -Matt Dralle, L ======== ________________________________________________________________________________
Date: Oct 23, 2012
From: Richard Wagoner <strgzr(at)sbcglobal.net>
Subject: Propellor info
The Hartzel propeller is model # C2YK-1BF/F766A4, unused it its box, It was close to $5k new so I'm looking for $3.5k . Rick ________________________________ ________________________________________________________________________________
Date: Oct 23, 2012
From: jim clark <jam6rv(at)yahoo.com>
Subject: Re: Propellor info
I am interested in prop, seems like a number is missing, can find no match on Hatzell web site or vans, please check and reply with correct number.- Is this a prop for a tail dragger or nose gear plane.- Jim=0A=0A=0A =0A =0A________________________________=0A From: Richard Wagoner <strgzr@sbcglo bal.net>=0ATo: "lycomingengines-list(at)matronics.com" =0ASent: Tuesday, October 23, 2012 10:24 AM=0ASubject: Lycomi ngEngines-List: Propellor info=0A =0A=0AThe Hartzel propeller is model # C 2YK-1BF/F766A4, unused it its box, It was close to $5k new=0Aso I'm looking for $3.5k .=0A=0A=0ARick=0A=0A=0A =0A=0A________________________________ = ________________________________________________________________________________
Date: Oct 23, 2012
Subject: Re: Propellor info
From: Mark Burns <burnsm(at)suddenlink.net>
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Date: Oct 23, 2012
From: Harley <harley(at)agelesswings.com>
Subject: Re: Propellor info
Or, maybe the number is: C2YK-1BF/F7666A-4 (one more 6, leave the "A" in and put the hyphen before the 4)? That seems to be a legitimate prop that a couple of other RV owners are using. Harley ----------------------------------------------------------------- On 10/23/2012 12:21 PM, Mark Burns wrote: > I can answer this question. > It's a 72" prop. Good for tailwheel or nosewheel RVs. > Try changing the "A" to a "-" > As in F766-4 > I don't think the "A" correct. > I could be wrong though. > > Mark > > > Sent from my Verizon Wireless 4G LTE Smartphone > > jim clark wrote: > I am interested in prop, seems like a number is missing, can > find no match on Hatzell web site or vans, please check and > reply with correct number. Is this a prop for a tail dragger > or nose gear plane. Jim > > *From:* Richard Wagoner > *To:* "lycomingengines-list(at)matronics.com" > > *Sent:* Tuesday, October 23, 2012 10:24 AM > *Subject:* LycomingEngines-List: Propellor info > > The Hartzel propeller is model # C2YK-1BF/F766A4, unused it its > box, It was close to $5k new > so I'm looking for $3.5k . > > > Rick > > > *http://www.matroni=================== > > * > > > * > > > * > ky"Z+M4Gq(wrr')IQh > axr^jzZ( > "X,ZIJr*' > !y:0ZwE,jwfffi0fr(Z(&xzm-&j',r5hhIw.+-M > $NECI'j[(jzyhj~mfr(mfr(B{kyjy2*. z.1m)i0fr((nbxm-&j',rr&*''k{w/i > > > No virus found in this message. > Checked by AVG - www.avg.com <http://www.avg.com> > Date: 10/23/12 > ________________________________________________________________________________
Date: Oct 23, 2012
From: Richard Wagoner <strgzr(at)sbcglobal.net>
Subject: For sale prop corrected model number
Forum-folk - I seem to have dropped a number from the model number of the Prop I have for sale. It should read C2YK-1BF/F7666A-4 Sorry for the confusion Rick ________________________________ ________________________________________________________________________________
Date: Nov 01, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: PLEASE READ - Matronics Email List Fund Raiser During
November! Dear Listers, Each November I hold a PBS-like fund raiser to support the continued operation and upgrade of the Email List and Fourm Services at Matronics. It's through solely through the Contributions of List members that these Matronics Lists are possible. You have probably noticed that there are no banner ads or pop-up windows on any of the Matronics Lists or related web sites such as the Forums site http://forums.matronics.com , Wiki site http://wiki.matronics.com , or other related pages such as the List Search Engine http://www.matronics.com/search , List Browse http://www.matronics.com/listbrowse , etc. This is because I believe in a List experience that is completely about the sport we all enjoy - namely Airplanes and not about annoying advertisements. During the month of November I will be sending out List messages every couple of days reminding everyone that the Fund Raiser is underway. I ask for your patience and understanding during the Fund Raiser and throughout these regular messages. The Fund Raiser is only financial support mechanism I have to pay all of the bills associated with running these lists. Your personal Contribution counts! Once again, this year I've got a terrific line up of free gifts to go along with the various Contribution levels. Most all of these gifts have been provided by some of the vary members and vendors that you'll find on Matronics Lists and have been either donated or provided at substantially discounted rates. This year, these generous people include: Bob Nuckolls of the AeroElectric Connection http://www.aeroelectric.com Andy Gold of the Builder's Bookstore http://www.buildersbooks.com Jon Croke of HomebuiltHELP http://www.homebuilthelp.com These are very generous guys and I encourage you to visit their respective web sites. Each one offers a unique and very useful aviation-related product line. I would like publicly to thank Bob, Andy, and Jon for their generous support of the Lists again this year!! Please make your List Contribution using any one of three secure methods including using a credit card, PayPal, or by personal check. All three methods afford you the opportunity to select one of this year's free gifts with a qualifying Contribution amount!! To make your Contribution, please visit the secure site: http://www.matronics.com/contribution I would like to thank everyone in advance for their generous financial AND moral support over the years! Thank you for your support! Matt Dralle Matronics Email List Administrator RV-4/RV-6/RV-8 Builder/Rebuilder/Pilot ________________________________________________________________________________
Date: Nov 03, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Make A Contribution To Support Your Lists
Dear Listers, There is no advertising income to support the Matronics Email Lists and Forums. The operation is supported 100% by your personal Contributions during the November Fund Raiser. Please make your Contribution today to support the continued operation and upgrade of these services. You can pick up a really nice gift for making your Contribution too! You may use a Credit Card or Paypal at the Matronics Contribution Site here: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your generous support! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 05, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Coming Soon - The List of Contributors - Please
Make A Contribution Today! Each year at the end of the List Fund Raiser, I post a message acknowledging everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Please take a moment and assure that your name is on that List of Contributors (LOC)! As a number of members have pointed out over the years, the List seems at least as valuable a building / entertainment tool as your typical magazine subscription! Make sure that your name is on this year's LOC! Show others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Credit card or Paypal on the Secure Web Site: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far in this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists going and improving! Don't forget to include a little comment about how the Lists have helped you! Best regards, Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 06, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: A Message From AeroElectric's Bob Nuckolls...
Dear Listers, The well known Bob Nuckolls of the AeroElectric posted a great message Monday on the AeroElectric-List regarding the Matronics Lists and the importance of supporting the operation during the Fund Raiser. Please take a minute to read Bob's commentary below, reposted to the other Matronics Lists with his permission... Date: Mon, 05 Nov 2012 08:58:41 -0600 From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> Subject: AeroElectric-List: Re: Please Make A Contribution Today! At 02:14 AM 11/5/2012, Matt Dralle wrote: > > Each year at the end of the List Fund Raiser, I post a message > acknowledging everyone that so generously made a Contribution to > support the Lists. Its my way of publicly thanking everyone that > took a minute to show their appreciation for the Lists. > I will add my voice to this suggestion. It's easy to enjoy the benefits of what's available to us off-the-shelves at the corner mega-marts. It's seldom that we give pause to learn and understand the processes and tools that made it possible to reach out and select from dozens of options. This, and all civil societies, runs on talent, energy and mobility. Mobility exploited by thousands of hands, machines and transportation that figure into the 'infrastructure' that puts the boxes of Wheaties and Pop Tarts on the shelves. See "I pencil" http://tinyurl.com/36xkhq Any break in that chain of time, talent and resources at least interrupts if not totally halts flow of that benefit. Matt's room full of byte-thrashers is like the natural gas pumping station a few miles from my house. If those pumps stop, who ever is expecting the furnace to come on at the other end of the pipe is at risk for reduced service and/or higher costs for that service. Matt's yearly endeavor to keep his pumps running is a trivial burden on the members of the Lists but of incalculable value to those who participate on them. No donation is too small. We go to a fly-in a willingly chuck a few bucks into the coffee can at the drinks and donuts table, let's chuck a few bucks into Matt's coffee can too. 50,000 pounds of value doesn't get to the shelves on time if one 18-wheeler runs out of gas. The T-bytes of data flow we all enjoy don't get from your keyboard to the screens of others unless Matt pays the light bill and strokes the machines to keep them happy. No, $5 won't get you a free copy of the 'Connection or a fuel sampler but it will go toward the assurance that logging onto your favorite List will open doors that you would be sorely missed should you find that hitting the return key doesn't produce the expected response. $5 from every List customer on Matt's system will go a very long way to keeping the byte-pumps running. $More$ will go a long way to upgrading the size and quality of the machines as the old ones get long in the tooth. No matter what size of donation you choose . . . please do it now . . . Bob . . . Please make your Contribution today to support the continued operation and upgrade of these services. You can pick up a really nice gift for making your Contribution too! You may use a Credit Card or Paypal at the Matronics Contribution Site here: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 06, 2012
From: Alan Barnett <alansbarnett(at)verizon.net>
Subject: Problems with Tanis engine preservation kit
I recently bought the Tanis engine preservation kit to preserve my Lycoming 0-320 B2B engine with an aftermarket fuel injection system. The price of the kit seemed excessive, but I was unable to find an alternative source for the two types of preservative oil. In addition to the preservative oil, the kit contains four desiccant plugs, bags of desiccants, and some duct tape. The Lycoming maintenance bulletin recommends replacing the spark plugs with desiccant plugs and placing dessicants in the intake and exhaust passages and sealing them. The desiccant plugs didn't fit in the spark plug holes, and the kit only contained three bags of desiccants, when I need five (one for each exhaust pipe, plus one for the intake manifold. I was also unable to get the duct tape to stick to the intake manifold due to a thin coating of oil that had dripped on it when I changed the oil filter. ________________________________________________________________________________
Date: Nov 07, 2012
Subject: Re: Problems with Tanis engine preservation kit
From: FLYaDIVE <flyadive(at)gmail.com>
Sorry Charlie... Whoops Alan: Wish you would have posted your question before going the Tanis route. A waste of money. Are you 'Pickling' the while the engine is still on the plane and is it outside or in a NON heated hanger? Desiccant is like the third line of defense - Not the First. It WILL turn blue with in a week of rainy WX if outside or in a non heated hanger. The best you can do is get COSMOLINE and spray down the engine and pump it through the engine. Second best is something like Philips 66 Preservative oil. Then seal off the exhausts and intake. The better the seal the better the Pickling. Putting a 'D' Bag in does NOTHING. Especially when you can't inspect the bag. As for the duct tape and oil ... Can't blame Tanis. SPRAY the preservative oil inside the cylinders, as a minimal action. Also if you visit the engine about once a month - Make up a Pre-Oiler and pump around the preservative oil. This will do lots in the way of prevention. How long are you storing the engine for? Barry On Tue, Nov 6, 2012 at 11:43 AM, Alan Barnett wrote: > alansbarnett(at)verizon.net> > > I recently bought the Tanis engine preservation kit to preserve my > Lycoming 0-320 B2B engine with an aftermarket fuel injection system. > > The price of the kit seemed excessive, but I was unable to find an > alternative source for the two types of preservative oil. > > In addition to the preservative oil, the kit contains four desiccant > plugs, bags of desiccants, and some duct tape. > > The Lycoming maintenance bulletin recommends replacing the spark plugs > with desiccant plugs and placing dessicants in the intake and exhaust > passages and sealing them. > > The desiccant plugs didn't fit in the spark plug holes, and the kit only > contained three bags of desiccants, when I need five (one for each > exhaust pipe, plus one for the intake manifold. > > I was also unable to get the duct tape to stick to the intake manifold > due to a thin coating of oil that had dripped on it when I changed the > oil filter. > > ________________________________________________________________________________
Date: Nov 07, 2012
From: Alan Barnett <alansbarnett(at)verizon.net>
Subject: Re: Problems with Tanis engine preservation kit
> Sorry Charlie... Whoops Alan: > > Wish you would have posted your question before going the Tanis route. > A waste of money. I wish I had also. > > Are you 'Pickling' the while the engine is still on the plane and is > it outside or in a NON heated hanger? The engine is on the plane, which is in my heated garage with the wings and canard removed. > > Desiccant is like the third line of defense - Not the First. > It WILL turn blue with in a week of rainy WX if outside or in a non > heated hanger. > > The best you can do is get COSMOLINE and spray down the engine and > pump it through the engine. > Second best is something like Philips 66 Preservative oil. I did that. I also ran the engine to get the oil temp up to 180 degrees. > Then seal off the exhausts and intake. The better the seal the better > the Pickling. Putting a 'D' Bag in does NOTHING. Especially when you > can't inspect the bag. > As for the duct tape and oil ... Can't blame Tanis. > > SPRAY the preservative oil inside the cylinders, as a minimal action. Done. > Also if you visit the engine about once a month - Make up a Pre-Oiler > and pump around the preservative oil. I can visit the engine every day. Can you point me to info on making and using a pre-oiler? > This will do lots in the way of prevention. > How long are you storing the engine for? About 5 months. I'm upgrading the panel, and I hope to have it completed by spring. > > Barry > > > On Tue, Nov 6, 2012 at 11:43 AM, Alan Barnett > > wrote: > > > > > I recently bought the Tanis engine preservation kit to preserve my > Lycoming 0-320 B2B engine with an aftermarket fuel injection system. > > The price of the kit seemed excessive, but I was unable to find an > alternative source for the two types of preservative oil. > > In addition to the preservative oil, the kit contains four desiccant > plugs, bags of desiccants, and some duct tape. > > The Lycoming maintenance bulletin recommends replacing the spark plugs > with desiccant plugs and placing dessicants in the intake and exhaust > passages and sealing them. > > The desiccant plugs didn't fit in the spark plug holes, and the > kit only > contained three bags of desiccants, when I need five (one for each > exhaust pipe, plus one for the intake manifold. > > I was also unable to get the duct tape to stick to the intake manifold > due to a thin coating of oil that had dripped on it when I changed the > oil filter. > > ________________________________________________________________________________
Date: Nov 07, 2012
Subject: Re: Problems with Tanis engine preservation kit
From: FLYaDIVE <flyadive(at)gmail.com>
Alan: Here is a picture of a very simple Pre-Oiler that I made. Cost, less than $20. $40 if you consider the cost of a air pump. The top is screwed off to pour in the oil. (1 Qt) Then it is pressurized to 100 - 125 PSI Plug the Engine with a cap. The end of the clear plastic tube is connected to the IN side of the oil cooler and - Then plug the oil cooler with the cap. Then connect to the OUT side of the engine. This will squirt the oil around at the same pressure ans a running engine. Drain (1 Qt) from the bottom of the sump and reuse it. I have used this method 4 times so far and the engine looks great when inspected with a bore scope. Mater of fact - THIS is more oil saturation than most planes get in two or three months... Think of it this way: Look at the planes on the field. How many of them do you see flying? So this type of oiling is very good for your plane. Barry On Wed, Nov 7, 2012 at 11:54 AM, Alan Barnett wrote: > ** > > > Sorry Charlie... Whoops Alan: > > Wish you would have posted your question before going the Tanis route. A > waste of money. > > I wish I had also. > > > Are you 'Pickling' the while the engine is still on the plane and is it > outside or in a NON heated hanger? > > The engine is on the plane, which is in my heated garage with the wings > and canard removed. > > > Desiccant is like the third line of defense - Not the First. > It WILL turn blue with in a week of rainy WX if outside or in a non heated > hanger. > > The best you can do is get COSMOLINE and spray down the engine and pump > it through the engine. > Second best is something like Philips 66 Preservative oil. > > I did that. I also ran the engine to get the oil temp up to 180 degrees. > > Then seal off the exhausts and intake. The better the seal the better > the Pickling. Putting a 'D' Bag in does NOTHING. Especially when you > can't inspect the bag. > As for the duct tape and oil ... Can't blame Tanis. > > SPRAY the preservative oil inside the cylinders, as a minimal action. > > Done. > > Also if you visit the engine about once a month - Make up a Pre-Oiler > and pump around the preservative oil. > > I can visit the engine every day. Can you point me to info on making and > using a pre-oiler? > > This will do lots in the way of prevention. > How long are you storing the engine for? > > About 5 months. I'm upgrading the panel, and I hope to have it completed > by spring. > > > Barry > > > On Tue, Nov 6, 2012 at 11:43 AM, Alan Barnett wrote: > >> alansbarnett(at)verizon.net> >> >> I recently bought the Tanis engine preservation kit to preserve my >> Lycoming 0-320 B2B engine with an aftermarket fuel injection system. >> >> The price of the kit seemed excessive, but I was unable to find an >> alternative source for the two types of preservative oil. >> >> In addition to the preservative oil, the kit contains four desiccant >> plugs, bags of desiccants, and some duct tape. >> >> The Lycoming maintenance bulletin recommends replacing the spark plugs >> with desiccant plugs and placing dessicants in the intake and exhaust >> passages and sealing them. >> >> The desiccant plugs didn't fit in the spark plug holes, and the kit only >> contained three bags of desiccants, when I need five (one for each >> exhaust pipe, plus one for the intake manifold. >> >> I was also unable to get the duct tape to stick to the intake manifold >> due to a thin coating of oil that had dripped on it when I changed the >> oil filter. >> >> >> > * > > * > > ________________________________________________________________________________
Date: Nov 08, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Make A List Contribution - It's Your Personal Squelch
Button... There is an automatic "squelch button" of sorts for the Fund Raiser messages. Here's how it works... As soon as a List member makes a Contribution through the Matronics Fund Raiser web site, their email address is automatically added to this year's Contributor List and they instantly cease to receive further Fund Raiser messages for the rest of the month! Its just that simple! :-) I really do appreciate each and every one of your individual Contributions to support the Lists. It is your support that enables me to upgrade the hardware and software that are required to run a List Site such as this one. It also goes to pay for the commercial-grade Internet connection and to pay the huge electric bill to keep the computer gear running and the air conditioner powered on. I run all of the Matronics Email List and Forums sites here locally which allows me to control and monitor every aspect of the system for the utmost in reliably and performance. Your personal Contribution matters because, when combined with other Listers such as yourself, it pays the bills to keep this site up and running. I accept exactly ZERO advertising dollars for the Matronics Lists sites. I can't stand the pop-up ads and all other commercials that are so prevalent on the Internet these days and I particularly don't want to have it on my Email List sites. If you appreciate the ad-free, grass-roots, down-home feel of the Matronics Email Lists, please make a Contribution to keep it that way!! http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you! Matt Dralle Matronics Email List Administrator [Note that there are certain circumstances where you might still see a Contribution related message. For example, if someone replies to one of the messages, when using the List Browse feature, or when accessing List message via the Forum. The system keys on the given email address and since most of these are anonymous public access methods, there is no simple way to filter them.] ________________________________________________________________________________
Date: Nov 10, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Please Support The Lists...
Dear Listers, Just a reminder that November is the Matronics Email List Fund Raiser month. There are some very nice incentive gifts to choose from as well! Please make your Contribution today at: http://www.matronics.com/contribution or by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 12, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: What's Your Contribution Used For?
Dear Listers, You might have wondered at some pointd, "What's my Contribution used for?" Here are just a few examples of what your direct List support enables... It provides for the expensive, commercial-grade Internet connection used on the List. It pays for the regular system hardware and software upgrades enabling the highest performance possible for List services such as the Archive Search Engine, List Browser, and the Web Forums. It pays for the over 22 years of on-line archive data always available for instant search and access. And, it offsets the many hours spent writing, developing, and maintaining the custom applications that power these List Service such as the List Browse, Search Engine, Forums, and Wiki. But most importantly, your List Contribution enables a forum where you and your peers can communicate freely in an environment that is free from moderation, censorship, advertising, commercialism, SPAM, and computer viruses. It is YOUR CONTRIBUTION that directly enables all these aspects of Matronics List services. Please support it today with your List Contribution. Its one of the best investments you can make in your Sport! List Contribution Web Site: http://www.matronics.com/contribution or, you can send a personal check to the following address: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you for your support! Matt Dralle Email List Administrator ________________________________________________________________________________
Subject: Re: Problems with Tanis engine preservation kit
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Nov 13, 2012
Barry, Maybe it's only me as I have a hard time following directions (just ask my wife) but I can't follow the IN's and OUT's of where to plug what in order to hook up your clever pre oiler. Can you try again to explain the hook up? Slowly this time, please. Eric - O-320 preserved in SW Michigan. ps - Do you have a picture of it hooked up to the engine? quote="BARRY CHECK 6"]Alan: Plug the Engine with a cap. The end of the clear plastic tube is connected to the IN side of the oil cooler and - Then plug the oil cooler with the cap. Then connect to the OUT side of the engine. Barry Read this topic online here: http://forums.matronics.com/viewtopic.php?p=387797#387797 ________________________________________________________________________________
Date: Nov 13, 2012
Subject: Re: Problems with Tanis engine preservation
kit
From: FLYaDIVE <flyadive(at)gmail.com>
Barry: When you disconnect ONE side of the oil cooler you will have a Male fitting on the oil cooler and a hose... Now disconnect the hose. You now have a Male fitting on the engine. You will need a CAP (usually an ANxxx-6) CAP Now, on the Pre-Oiler you will have a hose/tube - It will require a Female ANxxx-6 fitting to fit on the Oil Cooler and on the engine. Fill the Pre-Oiler with 1 Qt of oil. Connect the hose/tube to the Oil Cooler Put the CAP on the engine fitting. Pressurize the Pre-Oiler to 125 PSI with air. Leave the air hooked up and running. Open the valve on the Pre-Oiler. BAM - You just squirted oil through the engine. NOW! Shut off the Pre-Oiler. Disconnect the air. Remove the CAP from the Engine. Remove the hose/tube from the Oil Cooler. Put the CAP on the Oil Cooler. Connect the hose/tube to the Engine. Put 1 Qt of oil in the Pre-Oiler. Pressurize the Pre-Oiler to 125 PSI with air. Leave the air hooked up and running. Open the valve on the Pre-Oiler. BAM - You just squirted oil through the engine IN OPPOSITE DIRECTION - GREAT! BAM - You are DONE Hope this makes sense - If not, let me know and I'll try again. Barry On Tue, Nov 13, 2012 at 7:30 PM, eschlanser wrote: > eschlanser(at)yahoo.com> > > Barry, > > Maybe it's only me as I have a hard time following directions (just ask > my wife) but I can't follow the IN's and OUT's of where to plug what in > order to hook up your clever pre oiler. Can you try again to explain the > hook up? Slowly this time, please. > > Eric - O-320 preserved in SW Michigan. > > ps - Do you have a picture of it hooked up to the engine? > > quote="BARRY CHECK 6"]Alan: > > Plug the Engine with a cap. > The end of the clear plastic tube is connected to the IN side of the oil > cooler > and - > Then plug the oil cooler with the cap. > Then connect to the OUT side of the engine. > > > Barry > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=387797#387797 > > ________________________________________________________________________________
Subject: Re: Problems with Tanis engine preservation kit
From: "eschlanser" <eschlanser(at)yahoo.com>
Date: Nov 13, 2012
Barry, That should do it. I am eager to give it a try. Thank you, Eric Read this topic online here: http://forums.matronics.com/viewtopic.php?p=387815#387815 ________________________________________________________________________________
Date: Nov 14, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Make Sure You're Listed! List of Contributors Published
in December! Dear Listers, The List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matronics / Matt Dralle 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 16, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Who is Matt Dralle & What Are The Lists?
Dear Listers, Who is Matt Dralle and what exactly are these Lists anyway? I've been working in the Information Technology industry for over 28 years, primarily in computer networking design and implementation and more recently as an embedded software engineer. I have also done a fair amount of work in web design and development. I started the Matronics Email Lists way back in 1990 shortly after I started building my RV-4 with about 30 fellow RV builders from around the world. Since that time, I have added many other types of aircraft related Lists to the line up and numerous other List related services such as the Forums, Wiki, Archives and Search Engine just to name a few. For flexibility and reliability, I have chosen to run all of my own servers locally. Other List-related systems include a 1 Gigabit, fully switched network infrastructure, a commercial-grade Netscreen firewall, a Barracuda spam filter, a local T1 Internet router, and a bonded dual T1 commercial-grade business Internet connection with full static addressing. The computer servers include a dual quad-core Linux server for List web services with 24GB of memory, a quad -core Linux system dedicated to the email processing List functions, and another standalone Linux system serving as a remote storage disk farm for the archives, databases, and for an on-line hard drive-based backup system with multi-terra byts of online storage. This entire system is protected by three large, commercial-grade uninterrupted power supply systems (UPS) that assure the Lists are available even during a local power outage! Speaking of power, imagine how much electricity it takes to run all of these systems. On the average, the elctric bill is in the neighborhood of $7000-$8000/yr and the newly upgraded dual-T1 Internet connection runs roughly $6000/yr. A while back, I upgraded all of the computer racking infrastructure including new power feeds and dedicated air conditioning for the room that serves as the Computer Center for the Matronics Email Lists and followed that upgrade up with a second rack upgrade to house the MONSTER web system that didn't quite fit into the first rack! Here's a composite photo of the List Computer Center prior to the addition of the second rack: http://www.matronics.com/MattDralle-ListComputerCenter.jpg As you can see, I take running these Lists very seriously and I am dedicated to providing an always-on, 24x7x365 experience for each and every Lister. But building and running this system isn't cheap. As I've mentioned many times before, I don't use commercial advertisments to support any of these systems. It is supported 100% through List member Contributions! That means you... and you... and YOU! To that end, I hold a List Fund Raiser each November and ask that members make a Contribution to support the continued operation and upgrade of this ever-expanding system. Its solely YOUR Contributions that keeps it running! Please make a Contribution today to support these Lists! http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matronics / Matt Dralle 581 Jeannie Way Livermore CA 94550 Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 19, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Reminder
Dear Listers, A quick reminder that November is the annual Matronics List Fund Raiser. The Lists are 100% member supported and all of the operational costs are covered solely through your Contributions during this time of the year. *Your* personal Contribution makes a difference and keeps all of the Matronics Email Lists and Forums completely ad-free. Please make your Contribution today to keep these services up and running for another great year! Use a credit card or your PayPal account here: http://www.matronics.com/contribution Or, by sending a personal check to: Matronics / Matt Dralle 581 Jeannie Way Livermore CA 94550 Thank you in advance! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 21, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Some Nice Comments...
Dear Listers, I've been getting some very nice comments from Listers along with their List Support Contributions. I've shared a number of them below. Please read them over and see what your fellow Listers think of the Lists and Forums. Please make a Contribution today to support the continued upgrade and operation of these services. There are lots of sweet gifts available this year, so please browse the nice selection and pickup something fun with your qualifying Contribution! You may use a credit card or your PayPal account here: http://www.matronics.com/contribution Or feel free to send a personal check to: Matronics / Matt Dralle 581 Jeannie Way Livermore CA 94550 Thank you in advance for your generous support! It is very much appreciated! Best regards, Matt Dralle Matronics Email List Administrator -------------------- What Listers Are Saying About The Lists -------------------- I have been flying my Pietenpol for a month now and am enjoying the fruits of ten hard years of work. I seriously doubt it would ever have been finished but for the help, encouragement and friendships I've received and made through the Pietenpol list. Douwe B Outstanding service to the flying community. George A Matt, I look forward to support each others projects, Glenn B Great list!!! Thanks for all your efforts! Roger C Thank you for keeping up the lists. Without it i would never have completed my aircraft. Stan S Keep up the good work my friend. I don't think I could ever finish my Pietenpol Air Camper without the help I get from this List. Tom S Thank you for keeping these list alive. Lee V The List is invaluable!! Svein J Thanks for continuing to provide the list service! Earl S You have a really GREAT service. Thankyou so much I've been on for nearly 30 years and I still check-in every morning. John B I rely fully on the lists which govern my every decision. The flexibility provides the security I seek. Fergus K My RV 7 Finally flies... 7 years of Matronics.com certainly helped. Martin H Great service here, thanks! I am just getting back to a project I dropped for a few years, great to see your site and all the folks again! James C Thanks for the great site. Robert U The Rotax list is good and the AeroElectric list outstanding! Jay H Thank you for a great resource! Jack T Thanks for your great record of outstanding service to the homebuilding community! Larry W This service is invaluable. Michael W You're doing a great job Matt. Robert D Thanks for all your work, its a great asset to all. John F Thank you for your time & effort Matt! Ted W Matt, been a follower since 2005 on the -10 list, now starting an -8. Keep up the great work! John M Still my favorite place to hang out. William W I'm not a Piet builder, but this is the most informative and congenial list I've ever run across. Please forgive my lurking-I learn a LOT here! Ken M Many thanks for keeping this alive, keep pushing! Adrian C Thanks! Please keep r going! Rich Z Many thanks for your hard work. Robert C Thanks for the Lists! I probably need to subscribe to a few more... John M Been a quick 14 years. Think I subscribed to the Kolb List in 1998, when I got my first computer. Thanks for keeping everything running smoothly for all these years. John H Great resource - thank you. David M I don't post very much, but get the postings, a lot of really practical info. John N Great job Matt, thanks for all you do. Roger M Thanks for ANOTHER great year, Matt! True grassroots experimental aviation has been pushed aside in many ways. But the List represents the evolution of this great tradition of home-building. One man, the plans, the tools, and the List - that's all you need to build the dream! Robert B This message board is a real help to my project and creating friendships. John S Many thanks for your continuing excellent work. Mike G Thank you for your work Matt. Your lists have helped me a great deal during the construction of my plane. Hal B Nice List Van E These lists are priceless for builders. Ronald C Thanks for keeping me in touch with the Pulsar community. Otto S Thanks for keeping up this great warbird sight!! Yak Ron Thanks for providing all the lists for so many years. H H Thanks for all that you do. Your dedication is much appreciated! Warren H Best service on the internet! Owen B I have learned so much from the "list". Nick C Great Service You Are Providing! Giffen M Thanks so much for maintaining these great resources. Dave S I no longer fly due to age and health problems, but I still enjoy the reading from other pilots. Dallas S This is a wonderful site. Robert B Useful service over the last year - thanks. Om T -------------------- What Listers Are Saying About The Lists -------------------- ________________________________________________________________________________
Date: Nov 23, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: "Black Friday" For List Fund Raiser...?
Dear Listers, The number of List subscriptions are up by a fair amount this year, but support during this year's Fund Raiser is substantially behind last year, and there's only about a week left until the end of the Fund Raiser. I have always preferred a non-commercial List experience as many, many members have also expressed that they do as well. However, if the yearly fund raiser cannot generate sufficient funds to keep the bills paid, other sources of income might be required including some sort of advertising. Please don't let that happen! Your personal Contribution of $20 or $30 goes a long ways to keeping this operation a float. Please make sure your name is on this year's List of Contributors! The List Contribution site is secure, quick, and easy: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you in advance for your support! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Nov 25, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Just A Few More Days To Make Your List Contribution...
There is less than a week left in this year's List Fund Raiser and only a few short days to grab one of the great Contribution Gifts available this year. Support is still significantly lagging behind last year at this point but hopefully it will pick up here towards the end. Please remember that it is solely the Contributions of List members that keeps the Lists up and running as there is no commercialism or advertising on the Matronics Lists and Forums. The List Contribution web site is secure, fast, and easy and you can use a credit card, Paypal, or a personal check: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I want to thank everyone that has already made a generous contribution to support the Lists! Thank you! Matt Dralle Matronics EMail List and Forum Administrator ________________________________________________________________________________
Date: Nov 26, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Contributions Down By 23%...
Dear Listers, As of today, Contributions to the Matronics List Fund Raiser are lagging behind last year at this time by roughly 23%. I have a Fund Raiser each year simply to cover my operating costs for the Lists. I *do not* accept any advertising income to support the Lists and rely solely on the Contributions of members to keep the expenses paid. I run all of my own servers and they are housed here locally, and the Internet connection is a commercial-grade, dual T1 connection with public address space. I also maintain a full backup system that does nightly backups of all List-related data so that in the event of a server crash, all of the Lists and the many years of List archive data could be restored onto a new server in a matter of hours. All of this costs a fair amount of money, not to mention a significant amount of my personal time. I have a Fund Raiser each year to cover these costs and I ask that members that feel they receive a benefit from my investments make a modest Contribution each year to support the continued operation and upgrade of these services. If you enjoy the Lists, please make a Contribution today. I also offer some incentive gifts for larger Contribution levels. At the Contribution Web Site, you can use a credit card, Paypal, or personal check to show your support for the continuation of these services: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you for your support! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 27, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Make Sure You're Listed! List of Contributors Coming
in December! Dear Listers, There's just a couple more days left in this year's List Fund Raiser and that means the List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Nov 28, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Fuel pump fittings with cooling shroud attached
Folks, I have the cooling shroud sold by Aircraft Spruce over my fuel pump. I thought I had the fittings tightened well - but still have a leak. For those of you that have a similar configuration, how did you tighten the fittings? With all of the other stuff back there (prop governor) as well as the shroud covering the access it is very difficult to get a wrench in there. Is there a special tool - or did someone grind down something to make a special tool? Thanks, Ralph RV6A N822AR IO360B1F6 ________________________________________________________________________________
Date: Nov 28, 2012
From: Ronnie Koonce <rlk(at)granderiver.net>
Subject: off topic
My niece, an R-44 pilot recently acquired a Diamond Star XLS and is looking for a local shop to maintain it. Any suggestions? She lives in Benton, Kansas. Thanks ________________________________________________________________________________
Date: Nov 28, 2012
Subject: Re: Fuel pump fittings with cooling shroud attached
From: FLYaDIVE <flyadive(at)gmail.com>
Hello Ralph: The cooling shroud is a nice-a-ty but not really required. Do you have fire-sleeve on all the fuel lines? That is all that is required. I have the same setup and have never had vapor lock; if that was your reason for the shroud. As for tightening .. That is an issue. I'm guessing here - But, do you have STEEL fittings going into the pump? The basic rule is steel fitting for certified aircraft - But, I'm not making the rules & regs the issue. It could be the problem. The problem is the steel fittings can be tightened way more than necessary without showing/needing any great forces. They almost cut their own threads; driving the fitting in way more than required. So, why is that a problem? Because the body of the fuel pump is much softer than the fitting and if the fitting is over tightened you could crack the pump case. Now, try this - This is to insure the quality of the threads on the fitting and will also verify if there are any cracks in the pump body: Start by cursing - Then remove the fitting Wire brush by hand the fitting Run your finger around the inside of the pump threads - You are looking for roughness of burs. If none found you many be lucky. NOW - This you must do EXACTLY as described. You are going to put TEFLON tape on the fitting BUT! START the Teflon tape THREE (3) threads BACK from the START END of the fitting. Put on three (3) layers - PULL the tape tight so it stretches. YES - I know Teflon tape is frowned against - For two reasons: 1 - People put it all the way to the end of the fitting and pieces get cut off and can clog the fuel / oil systems. 2 - It reduces the friction on the fitting and leads to over tightening of the fitting. HOW TO PUT ON TEFLON TAPE Hold the fitting in your left hand with the start end facing to the right. Start at the top of the fitting (On The Left) Pull the tape and stretch it. Wrap it AWAY FROM YOU <-- Failure to do so will lead to more cursing. Wrap it - But stay three (3) threads away from the start end. Finish the wrapping with the tape end going UP the thread toward the top (your left) Tightening - As mentioned CAUTION! Do not over tighten. The Teflon will seal the leaks. IF you still have a leak you could have a cracked fuel pump body. This I truly hope not. Oh, there is an approved pipe dope compound for certified aircraft but I do not recall the name. TOOL WISE - I can't see your setup or what tool you are using - But, don't be afraid to MAKE your own tool by grinding a wrench to fit the area - Or heating and bending a wrench to fit the area. You may want to start with a FLARE WRENCH and work from there. Barry On Wed, Nov 28, 2012 at 7:50 AM, Ralph E. Capen wrote: > recapen(at)earthlink.net> > > Folks, > > I have the cooling shroud sold by Aircraft Spruce over my fuel pump. I > thought I had the fittings tightened well - but still have a leak. > > For those of you that have a similar configuration, how did you tighten > the fittings? With all of the other stuff back there (prop governor) as > well as the shroud covering the access it is very difficult to get a wrench > in there. Is there a special tool - or did someone grind down something to > make a special tool? > > Thanks, > Ralph > RV6A N822AR IO360B1F6 > > ________________________________________________________________________________
Date: Nov 28, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Fuel pump fittings with cooling shroud attached
Good scoop here Barry! I have Fire-Sleeve on those lines and they are steel fittings. From what I recall, they are NOT NPT threads and have an O-Ring and washer that are tightened by a jam-nut to create the sealing action. I had some hot-restarting issues during the summer months as I have a tight fitting plenum (SamJames) around the engine. I have already accomplished the cursing parts.... I also have the approved pipe dope stuff - it is a white compound made by the loc-tite folks (565). Hadn't used either for this application due to the O-Ring/washer thingy....that has worked for the first 140 hours...until I added the shroud. I'll be modifying some wrenches to fit in there meanwhile. Thanks! -----Original Message----- From: FLYaDIVE Sent: Nov 28, 2012 8:40 AM Subject: Re: LycomingEngines-List: Fuel pump fittings with cooling shroud attached Hello Ralph: The cooling shroud is a nice-a-ty but not really required. Do you have fire-sleeve on all the fuel lines? That is all that is required. I have the same setup and have never had vapor lock; if that was your reason for the shroud. As for tightening .. That is an issue. I'm guessing here - But, do you have STEEL fittings going into the pump?The basic rule is steel fitting for certified aircraft - But, I'm not making the rules & regs the issue. It could be the problem. The problem is the steel fittings can be tightened way more than necessary without showing/needing any great forces. They almost cut their own threads; driving the fitting in way more than required. So, why is that a problem? Because the body of the fuel pump is much softer than the fitting and if the fitting is over tightened you could crack the pump case. Now, try this - This is to insure the quality of the threads on the fitting and will also verify if there are any cracks in the pump body:Start by cursing -Then remove the fittingWire brush by hand the fitting Run your finger around the inside of the pump threads - You are looking for roughness of burs.If none found you many be lucky.NOW - This you must do EXACTLY as described. You are going to put TEFLON tape on the fitting BUT! START the Teflon tape THREE (3) threads BACK from the START END of the fitting.Put on three (3) layers - PULL the tape tight so it stretches.YES - I know Teflon tape is frowned against - For two reasons: 1 - People put it all the way to the end of the fitting and pieces get cut off and can clog the fuel / oil systems.2 - It reduces the friction on the fitting and leads to over tightening of the fitting. HOW TO PUT ON TEFLON TAPEHold the fitting in your left hand with the start end facing to the right.Start at the top of the fitting (On The Left)Pull the tape and stretch it. Wrap it AWAY FROM YOU <-- Failure to do so will lead to more cursing.Wrap it - But stay three (3) threads away from the start end.Finish the wrapping with the tape end going UP the thread toward the top (your left) Tightening - As mentioned CAUTION! Do not over tighten. The Teflon will seal the leaks.IF you still have a leak you could have a cracked fuel pump body. This I truly hope not. Oh, there is an approved pipe dope compound for certified aircraft but I do not recall the name. TOOL WISE - I can't see your setup or what tool you are using - But, don't be afraid to MAKE your own tool by grinding a wrench to fit the area - Or heating and bending a wrench to fit the area. You may want to start with a FLARE WRENCH and work from there. Barry On Wed, Nov 28, 2012 at 7:50 AM, Ralph E. Capen wrote: Folks, I have the cooling shroud sold by Aircraft Spruce over my fuel pump. I thought I had the fittings tightened well - but still have a leak. For those of you that have a similar configuration, how did you tighten the fittings? With all of the other stuff back there (prop governor) as well as the shroud covering the access it is very difficult to get a wrench in there. Is there a special tool - or did someone grind down something to make a special tool? Thanks, Ralph RV6A N822AR IO360B1F6 ========== ="_blank">www.aeroelectric.com ooks.com" target="_blank">www.buildersbooks.com et="_blank">www.homebuilthelp.com ="_blank">http://www.matronics.com/contribution le, List Admin. ========== nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List ========== http://forums.matronics.com ========== ________________________________________________________________________________
Subject: Re: Fuel pump fittings with cooling shroud attached
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Nov 28, 2012
Aren't those O ring fittings? If so you need to replace the o rings and try a gain, don't use Teflon tape, paste or anything else except maybe a very smal l amount of oil on the o ring. Also an offset (15/45) open end wrench might get you in there. If they are NPT threads, Barry's advice may work, but I'd try fuel lube inst ead. Either product will not dissolve in fuel so with that thought in mind k eep it off the end of the fitting where it might be able to enter the fuel s ystem and cause a blockage. Tim Sent from my iPad > > ________________________________________________________________________________
Date: Nov 28, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Fuel pump fittings with cooling shroud attached
Thanks - the info on the wrench is what I am hoping will work.....mine are O-ring fittings... -----Original Message----- From: Tim Andres Sent: Nov 28, 2012 10:12 AM Subject: Re: LycomingEngines-List: Fuel pump fittings with cooling shroud attached Aren't those O ring fittings? If so you need to replace the o rings and try again, don't use Teflon tape, paste or anything else except maybe a very small amount of oil on the o ring.Also an offset (15/45) open end wrench might get you in there.If they are NPT threads, Barry's advice may work, but I'd try fuel lube instead. Either product will not dissolve in fuel so with that thought in mind keep it off the end of the fitting where it might be able to enter the fuel system and cause a blockage. Tim Sent from my iPad ________________________________________________________________________________
Date: Nov 28, 2012
Subject: Re: Fuel pump fittings with cooling shroud attached
From: FLYaDIVE <flyadive(at)gmail.com>
Good points Tim: Ralph did inform me that they are indeed O ring sealed fittings. So getting a high torque is NOT required. The O ring should be making the seal and the threads would be a straight thread not a NPT. Barry On Wed, Nov 28, 2012 at 10:12 AM, Tim Andres wrote: > Aren't those O ring fittings? If so you need to replace the o rings and > try again, don't use Teflon tape, paste or anything else except maybe a > very small amount of oil on the o ring. > Also an offset (15/45) open end wrench might get you in there. > If they are NPT threads, Barry's advice may work, but I'd try fuel lube > instead. Either product will not dissolve in fuel so with that thought in > mind keep it off the end of the fitting where it might be able to enter the > fuel system and cause a blockage. > Tim > Sent from my iPad > > ** > > ________________________________________________________________________________
From: MLWynn(at)AOL.COM
Date: Nov 28, 2012
Subject: Re: Fuel pump fittings with cooling shroud attached
Hi guys, Not to hijack the thread, but I have loosely installed the fuel pump fittings on my IO360 M1B, going into an RV 8. I have not yet tightened them up, as I am a little foggy on what exactly I should do. They have the O ring type fittings that Ralph described. As I understand, the idea is that you can position the right angle into the correct location and then tighten down the locking nut to get the seal. Do I need any sort of thread sealer on this? Do I tighten down the fitting pretty well before the lock nut comes down or is just snug the appropriate tightness? Is there a torque specification for the locking nut? My hoses are all firesleeved and I didn't install a cooling shroud. Regards, Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
Date: Nov 28, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Fuel pump fittings with cooling shroud attached
No fun without the cooling shroud.... For my original installation, I got everything roughly in place and was able to rotate for final position prior to snugging down the O-Ring nut - no special sealant and tight enough that it took some force to rotate it again. There's probably a torque value and I'll look for that in responses too! -----Original Message----- From: MLWynn(at)AOL.COM Sent: Nov 28, 2012 12:13 PM Subject: Re: LycomingEngines-List: Fuel pump fittings with cooling shroud attached Hi guys, Not to hijack the thread, but I have loosely installed the fuel pump fittings on my IO360 M1B, going into an RV 8. I have not yet tightened them up, as I am a little foggy on what exactly I should do. They have the O ring type fittings that Ralph described. As I understand, the idea is that you can position the right angle into the correct location and then tighten down the locking nut to get the seal. Do I need any sort of thread sealer on this? Do I tighten down the fitting pretty well before the lock nut comes down or is just snug the appropriate tightness? Is there a torque specification for the locking nut? My hoses are all firesleeved and I didn't install a cooling shroud. Regards, Michael Wynn RV 8 Finishing San Ramon, CA ________________________________________________________________________________
Subject: Re: Fuel pump fittings with cooling shroud attached
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Nov 28, 2012
It should thread most of the way in but you don't tighten it. If you look at it you will see the o ring "boss" or counter bore on the fitting and a corr esponding counter bore on the pump. The boss on the fitting should be proxim ate to the boss on the pump, in other words you don't want the o ring forced onto the threaded portion of the fitting. I imagine there is a proper torque spec on it, and you would need a crow-fo ot and a calculator to use it. Just cinch it down without getting carried a way. I may be necessary to hold the fitting from turning while you tighten t he nut, which would likely cut the o ring bringing you full circle to where y ou started.... No sealer used on these except a little oil on the o ring may protect it whi le you install it. Also, you want to back up these fittings with a wrench when tightening the h ose fittings. The pump body is aluminum...and expensive. Tim Sent from my iPad On Nov 28, 2012, at 9:13 AM, MLWynn(at)AOL.COM wrote: > Hi guys, > > Not to hijack the thread, but I have loosely installed the fuel pump fitti ngs on my IO360 M1B, going into an RV 8. I have not yet tightened them up, a s I am a little foggy on what exactly I should do. They have the O ring typ e fittings that Ralph described. As I understand, the idea is that you can position the right angle into the correct location and then tighten down th e locking nut to get the seal. > > Do I need any sort of thread sealer on this? Do I tighten down the fittin g pretty well before the lock nut comes down or is just snug the appropriat e tightness? Is there a torque specification for the locking nut? > > My hoses are all firesleeved and I didn't install a cooling shroud. > > Regards, > > Michael Wynn > RV 8 Finishing > San Ramon, CA > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Date: Nov 28, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Just 3 Days Left - Please Make Your List Contribution
Today! There are only three days left until the end of this year's List Fund Raiser. Please take a minute to show your support as so many others have this year and make sure YOUR name is on the forthcoming List of Contributors! Its quick and easy using the secure web site with a credit card or PayPal: http://www.matronics.com/contribution or by sending your personal check to: Matronics Lists c/o Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your support of these List services! Matt Dralle Matronics Email and Forum Administrator ________________________________________________________________________________
From: MLWynn(at)AOL.COM
Date: Nov 29, 2012
Subject: Re: Fuel pump fittings with cooling shroud attached
This was very helpful. Thank you. Michael Wynn RV 8 Finishing San Ramon, CA In a message dated 11/28/2012 11:44:14 A.M. Pacific Standard Time, tim2542(at)sbcglobal.net writes: It should thread most of the way in but you don't tighten it. If you look at it you will see the o ring "boss" or counter bore on the fitting and a corresponding counter bore on the pump. The boss on the fitting should be proximate to the boss on the pump, in other words you don't want the o ring forced onto the threaded portion of the fitting. I imagine there is a proper torque spec on it, and you would need a crow-foot and a calculator to use it. Just cinch it down without getting carried away. I may be necessary to hold the fitting from turning while you tighten the nut, which would likely cut the o ring bringing you full circle to where you started.... No sealer used on these except a little oil on the o ring may protect it while you install it. Also, you want to back up these fittings with a wrench when tightening the hose fittings. The pump body is aluminum...and expensive. Tim Sent from my iPad On Nov 28, 2012, at 9:13 AM, _MLWynn(at)AOL.COM_ (mailto:MLWynn(at)AOL.COM) wrote: Hi guys, Not to hijack the thread, but I have loosely installed the fuel pump fittings on my IO360 M1B, going into an RV 8. I have not yet tightened them up, as I am a little foggy on what exactly I should do. They have the O ring type fittings that Ralph described. As I understand, the idea is that you can position the right angle into the correct location and then tighten down the locking nut to get the seal. Do I need any sort of thread sealer on this? Do I tighten down the fitting pretty well before the lock nut comes down or is just snug the appropriate tightness? Is there a torque specification for the locking nut? My hoses are all firesleeved and I didn't install a cooling shroud. Regards, Michael Wynn RV 8 Finishing San Ramon, CA ================================== ctric.com >www.buildersbooks.com uilthelp.com matronics.com/contribution =================================== -List">http://www.matronics.com/Navigator?LycomingEngines-List =================================== cs.com =================================== (http://www.aeroelectric.com/) (http://www.buildersbooks.com/) (http://www.homebuilthelp.com/) (http://www.matronics.com/contribution) (http://www.matronics.com/Navigator?LycomingEngines-List) ________________________________________________________________________________
Date: Nov 29, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: Just Two Days Left! - Still Behind...
Dear Listers, There are just two more days left in this years List Fund Raiser. Over the last couple of weeks I have received some more really nice comments from members on what the Lists have meant to them. I have included a few more of them below. Please read over the comments and ponder on your own feelings about the Lists and the support and camaraderie you have found here. We are still behind last year in terms of the number of contributions. I really want to keep providing these services to the homebuilt community, but it take resources. Since there's no advertising budget or deep pockets to keep the operation a float, its solely your generosity during the Fund Raiser that keeps things going. Please make a Contribution today. If you've been putting off showing your support for the Lists, now is the time to do it! Make a contribution with a Credit Card or though PayPal at that Matronics Contribution web site: http://www.matronics.com/contribution Or, drop a check in the mail: Matronics / Matt Dralle 581 Jeannie Way Livermore, CA 94550 Thank you in advance for your support! Matt Dralle Matronics Email List Administrator ==================== A Few List Member Comments ===================== I have been flying my Pietenpol for a month now and am enjoying the fruits of ten hard years of work. I seriously doubt it would ever have been finished but for the help, encouragement and friendships I've received and made through the Pietenpol list. Douwe B Hey-Long time subscriber, zero-time contributor. Just a note of thanks. This is first time I have the resources to contribute. Thanks for carrying a lightweight for years and a special thanks for your time and effort. Billy R My 601 hd is flying with the help with the listers. Noel G A very useful facility. Graeme B ..great site! Robert C Great Pietenpol site! Don Y Not active but always interested in keeping up. Enjoy when I can. Richard R Dave and Tim from Aircrafters just want to reiterate our thanks for hosting the lists. Tim F. I don't have a lot to give at this time of year, but I hope my contribution helps none the less. I really enjoy the message board. Mark C Thanks to your continued work on maintaining these lists. Ralph C The lists and the various contributors have been a great help while I was building and also now that I'm flying. Albert G Very helpful tools for the homebuilder. Vaughn T We appreciate your great help! Richard H Many of our customers have expressed to us that you provide them with an invaluable service - and we agree! Bill B I Fly a Quicksilver GT400 but love to read what the Kolb boys have to say and it was on your list that I found out about the Yamaha product Ring Free,, now called engine med, that shit works.. no carbon in my rings or any to speak of with the use of the Yamaha product with a premix 503 with over 300 hrs of use.. thanks to your Kolb bulletin board. Robert B You are providing a valuable service that helps a lot of people through information sharing. When I built my Pietenpol over 40 years ago we were largely on our own, working without a resource like this list. Graham H Thanks for the opportunity to link us all, keep the good work! Peter B ________________________________________________________________________________
Date: Nov 30, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: [Please Read] - Last Official Day of List Fund Raiser!
Dear Listers, Its November 30th and that always means a couple of things. Its my birthday again; number 49 actually! But it also means that its that last official day of the Matronics Email List Fund Raiser! If you been thinking about picking up one of those really nice incentive gifts now is the time to jump on it!! If you've been meaning to make a Contribution this month but have been putting it off for some reason, NOW is the time! I will be posting the List of Contributors in a few days, so you'll probably want to be known as a person that supported the Lists! I want to thank everyone that has so generously made a Contribution this year in support of our Lists. It is your generosity that keeps this operation running and I don't ever forget it. The List Contribution Web Site is fast and easy. Please support our habit by making your Contribution right now: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you to all in advance! Matt Dralle Matronics Email List Administrator ________________________________________________________________________________
Date: Dec 03, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Engine combustion troubleshooting concepts
Re-breaking in my engine after prop-strike by hangar door induced by tornado. Considering the engine already had 160+ hours on it - I know how it was running for a while. I have one cylinder running not like the others. Before I tell what is happening, I want to make sure I understand/remember the basic concepts. EGT-only elevated - CHT reduced...unburned fuel going out exhaust and burning on the way out - plug not firing EGT-only elevated - ...unburned fuel going out exhaust and burning on the way out - plug not firing completely CHT-only elevated...not enough cooling air EGT and CHT elevated...lean mixture - air leak Refresh my memory here. ________________________________________________________________________________
Date: Dec 03, 2012
Subject: Re: Engine combustion troubleshooting concepts
From: FLYaDIVE <flyadive(at)gmail.com>
Ralph: Go to Electronics International web site and down load their troubleshooting guide. It covers all sorts of combo's as you mention. Barry On Mon, Dec 3, 2012 at 5:33 PM, Ralph E. Capen wrote: > recapen(at)earthlink.net> > > Re-breaking in my engine after prop-strike by hangar door induced by > tornado. > > Considering the engine already had 160+ hours on it - I know how it was > running for a while. > > I have one cylinder running not like the others. Before I tell what is > happening, I want to make sure I understand/remember the basic concepts. > > EGT-only elevated - CHT reduced...unburned fuel going out exhaust and > burning on the way out - plug not firing > EGT-only elevated - ...unburned fuel going out exhaust and burning on the > way out - plug not firing completely > CHT-only elevated...not enough cooling air > EGT and CHT elevated...lean mixture - air leak > > Refresh my memory here. > > ________________________________________________________________________________
Date: Dec 04, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Engine combustion troubleshooting concepts
This one looks like a gold-mine of information - THANKS! -----Original Message----- From: FLYaDIVE Sent: Dec 3, 2012 8:42 PM Subject: Re: LycomingEngines-List: Engine combustion troubleshooting concepts Ralph: Go to Electronics International web site and down load their troubleshooting guide. It covers all sorts of combo's as you mention. Barry On Mon, Dec 3, 2012 at 5:33 PM, Ralph E. Capen wrote: Re-breaking in my engine after prop-strike by hangar door induced by tornado. Considering the engine already had 160+ hours on it - I know how it was running for a while. I have one cylinder running not like the others. Before I tell what is happening, I want to make sure I understand/remember the basic concepts. EGT-only elevated - CHT reduced...unburned fuel going out exhaust and burning on the way out - plug not firing EGT-only elevated - ...unburned fuel going out exhaust and burning on the way out - plug not firing completely CHT-only elevated...not enough cooling air EGT and CHT elevated...lean mixture - air leak Refresh my memory here. ========== ="_blank">www.aeroelectric.com ooks.com" target="_blank">www.buildersbooks.com et="_blank">www.homebuilthelp.com ="_blank">http://www.matronics.com/contribution le, List Admin. ========== nes-List" target="_blank">http://www.matronics.com/Navigator?LycomingEngines-List ========== http://forums.matronics.com ========== ________________________________________________________________________________
Date: Dec 10, 2012
Subject: EGT Probes
From: FLYaDIVE <flyadive(at)gmail.com>
FOR SALE EGT PROBE MICRO-1000 K TYPE 90 Deg smooth bend mounting tube GROUNDED CLAMP MOUNTING for the exhaust pipes ACS PRICE $56 EA ---> $224 <--- This is HIGH All 4 probes $180 <--- SAVE Probes were used for less than one (1) hour Let me know what type of connector end you require I will install them for you FREE. Need a Male - Female Connector ends? Will install for FREE and supply the mating end for FREE. Barry ________________________________________________________________________________
Date: Dec 10, 2012
From: Matt Dralle <dralle(at)matronics.com>
Subject: 2012 List of Contributors
Dear Listers, The 2012 Matronics Email List and Forum Fund Raiser officially ended about a week ago and its time that I publish this year's List of Contributors. It is the people on this list that directly make the Email Lists and Forums possible! Their generous Contributions keep the servers and Internet connection up and running! You can still show your support this year and pick up a great gift at the same time. The Contribution Web Site is fast, easy, and secure: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I also want to thank Bob, Jon, and Andy for their generous support through the supply of great gifts this year!! These guys have some excellent products and I encourage you to visit their respective web sites: Bob Nucklolls - AeroElectric - http://www.aeroelectric.com Jon Croke - HomebuiltHELP - http://www.homebuilthelp.com Andy Gold - The Builder's Bookstore - http://www.buildersbooks.com And finally, I'm proud to present The 2012 Fund Raiser List of Contributors: http://www.matronics.com/loc/2012.html Thanks again to everyone that made a Contribution this year!! Matt Dralle Matronics Email List and Forum Administrator ________________________________________________________________________________
Date: Dec 13, 2012
Subject: AvGas Available at local MoGas Stations
From: FLYaDIVE <flyadive(at)gmail.com>
Gang: I was just informed of an article in the NEWARK STAR LEDGER (NEWARK, NJ NEWSPAPER), Page 21. Gas Stations being shut down because they are selling AVIATION GAS!!! Too bad I did not know which station were selling it... I would have loaded up! Especially at $3.60 a Gallon. <-- High Test. Maybe it was in the REGULAR Pumps at $3.26 a Gallon??? But, the questions have to be asked: 1 - If there is so much control over AvGas <--- So they say as to keep prices high. Where was the control on the delivery? 2 - Was AvGAs put into uncontrolled MoGas delivery vehicles? 3 - Was MoGas put into uncontrolled AvGas delivery vehicles? 4 - Have the Controlled Delivery Vehicles now been contaminated with MoGas? 5 - OMG ! ! ! ... What will our Ever Vigilant EPA do now that LEAD is being burned by surface vehicles? And... 6 - Who picks up the $TAB$ on the destroyed Catalytic Converters. <--- NJ in all their wisdom has done away with automobile inspection. Except for EMISSIONS TESTING. So, if your car fails and you don't even know you had a load of AvGas who pays for the repairs??? AND even if you do know... WHO PAYS! No coffee as yet so these are the only questions I can come up with at this time. Maybe you have a few to ask? Barry ________________________________________________________________________________
Subject: Re: AvGas Available at local MoGas Stations
From: Ralph & Maria Finch <ralphmariafinch(at)gmail.com>
Date: Dec 13, 2012
Pretty sure that's where they had put jet fuel, not 100LL, into the car gas t anks at the stations. RF On Dec 13, 2012, at 6:19, FLYaDIVE wrote: > Gang: > > I was just informed of an article in the NEWARK STAR LEDGER (NEWARK, NJ NE WSPAPER), Page 21. > > Gas Stations being shut down because they are selling AVIATION GAS!!! > > Too bad I did not know which station were selling it... I would have loade d up! Especially at $3.60 a Gallon. <-- High Test. Maybe it was in the REG ULAR Pumps at $3.26 a Gallon??? > But, the questions have to be asked: > 1 - If there is so much control over AvGas <--- So they say as to keep pri ces high. Where was the control on the delivery? > 2 - Was AvGAs put into uncontrolled MoGas delivery vehicles? > 3 - Was MoGas put into uncontrolled AvGas delivery vehicles? > 4 - Have the Controlled Delivery Vehicles now been contaminated with MoGas ? > 5 - OMG ! ! ! ... What will our Ever Vigilant EPA do now that LEAD is bein g burned by surface vehicles? And... > 6 - Who picks up the $TAB$ on the destroyed Catalytic Converters. <--- NJ i n all their wisdom has done away with automobile inspection. Except for EMI SSIONS TESTING. So, if your car fails and you don't even know you had a loa d of AvGas who pays for the repairs??? AND even if you do know... WHO PAYS! > > No coffee as yet so these are the only questions I can come up with at thi s time. > Maybe you have a few to ask? > > > Barry > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= > ________________________________________________________________________________
Date: Dec 13, 2012
From: Harley <harley(at)agelesswings.com>
Subject: Re: AvGas Available at local MoGas Stations
Yep, it was...the report I heard here on my local station said it was jet-a...the cars that filled up with it quit running. I doubt we would have heard many complaints if they had filled up with 100LL! Harley ----------------------------------------------------------------- On 12/13/2012 9:31 AM, Ralph & Maria Finch wrote: > Pretty sure that's where they had put jet fuel, not 100LL, into > the car gas tanks at the stations. > > RF > > On Dec 13, 2012, at 6:19, FLYaDIVE > wrote: > >> Gang: >> >> I was just informed of an article in the NEWARK STAR LEDGER >> (NEWARK, NJ NEWSPAPER), Page 21. >> >> Gas Stations being shut down because they are selling AVIATION >> GAS!!! >> >> Too bad I did not know which station were selling it... I >> would have loaded up! Especially at $3.60 a Gallon. <-- High >> Test. Maybe it was in the REGULAR Pumps at $3.26 a Gallon??? >> But, the questions have to be asked: >> 1 - If there is so much control over AvGas <--- So they say as >> to keep prices high. Where was the control on the delivery? >> 2 - Was AvGAs put into uncontrolled MoGas delivery vehicles? >> 3 - Was MoGas put into uncontrolled AvGas delivery vehicles? >> 4 - Have the Controlled Delivery Vehicles now >> been contaminated with MoGas? >> 5 - OMG ! ! ! ... What will our Ever Vigilant EPA do now that >> LEAD is being burned by surface vehicles? And... >> 6 - Who picks up the $TAB$ on >> the destroyed Catalytic Converters. <--- NJ in all >> their wisdom has done away with automobile inspection. Except >> for EMISSIONS TESTING. So, if your car fails and you don't >> even know you had a load of AvGas who pays for the repairs??? >> AND even if you do know... WHO PAYS! >> >> No coffee as yet so these are the only questions I can come up >> with at this time. >> Maybe you have a few to ask? >> >> >> Barry >> * >> >> * ________________________________________________________________________________
Date: Dec 13, 2012
Subject: A follow up to the AvGas MoGas Mix Up
From: FLYaDIVE <flyadive(at)gmail.com>
Six NJ Gas Stations Mistakenly Fed 100LL<http://www.avweb.com/avwebflash/news/100LL_delivered_new_jersey_gas_stations_lead_fuel_207840-1.html> - (Dec 12 2012) The state of New Jersey confirmed Wednesday that six automotive gas stations received and sold leaded aviation fuel to drivers before the mistake was discovered and the sales were shut down. The fuel was delivered by eight tankers between Dec. 5 and Dec. 7 to six gas stations owned by the same company. In a statement from the Division of Consumer Affairs, the fuel was not directly identified as 100LL. The agency said the fuel was "rated at 104.7 octane compared to 93 octane for super unleaded," and contained "a small amount of lead." It was mistakenly sold to motorists as super unleaded. According to the agency, it "should not cause damage to vehicles engines." Click through for a link to the release from Consumer Affairs and a list of affected stations. This is from the AV WEB site: http://www.avweb.com/cgi-bin/texis/scripts/avweb-search/search.html?query=aviation+gas&x=43&y=11 They think it will not affect the engine... The engine NO! But the Catalytic Converter and maybe the O2 Sensor and the MAP Sensor? Barry ________________________________________________________________________________
Date: Dec 13, 2012
From: Harley <harley(at)agelesswings.com>
Subject: Re: A follow up to the AvGas MoGas Mix Up
I wasn't kidding when I said I heard it was jet fuel, not 100LL...Is it something with the state of New jersey? I hadn't heard about the 100LL mixup. This is the report I heard locally, and found here: www.businessinsider.com/nj-gas-station-fills-cars-with-jet-fuel-2012-12 An excerpt from the report: "Cars were unknowingly filled with jet fuel yesterday after a fuel delivery service <http://www.businessinsider.com/nj-gas-station-fills-cars-with-jet-fuel-2012-12#> accidentally filled a pump at a Keyport, New Jersey gas station with kerosene, CBS New York reported <http://newyork.cbslocal.com/2012/12/09/cars-stall-out-after-jet-fuel-is-delivered-to-new-jersey-gas-station/?utm_source=dlvr.it&utm_medium=twitter>. After filling up, the cars stalled. Car engines cannot combust jet fuel A Lukoil station in Manasquan, New Jersey, also received the jet fuel" Harley ----------------------------------------------------------------- On 12/13/2012 10:28 AM, FLYaDIVE wrote: > Six NJ Gas Stations Mistakenly Fed 100LL > <http://www.avweb.com/avwebflash/news/100LL_delivered_new_jersey_gas_stations_lead_fuel_207840-1.html> - > (Dec 12 2012) > > The state of New Jersey confirmed Wednesday that six automotive > gas stations received and sold leaded aviation fuel to drivers > before the mistake was discovered and the sales were shut down. > The fuel was delivered by eight tankers between Dec. 5 and Dec. > 7 to six gas stations owned by the same company. In a statement > from the Division of Consumer Affairs, the fuel was not > directly identified as 100LL. The agency said the fuel was > "rated at 104.7 octane compared to 93 octane for super > unleaded," and contained "a small amount of lead." It was > mistakenly sold to motorists as super unleaded. According to > the agency, it "should not cause damage to vehicles > engines." Click through for a link to the release from Consumer > Affairs and a list of affected stations. > > This is from the AV WEB site: > http://www.avweb.com/cgi-bin/texis/scripts/avweb-search/search.html?query=aviation+gas&x=43&y=11 > > They think it will not affect the engine... The engine NO! But > the Catalytic Converter and maybe the O2 Sensor and the MAP Sensor? > > > Barry > > ________________________________________________________________________________
Date: Dec 17, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: More combustion concepts
Did some vacuum hunting prior to my most recent flight and rebuilt the MAP sensor hoses that go to the suspect cylinder. Still have consistently high EGT on that cylinder only. Cycling the magnetos shows elevated egt regardless of which magneto is running....even the LASAR electronic ignition. I have verified the base timing for when in the magneto mode. My conceptual thinking here is that both plugs for that cylinder are firing. Leaving mixture as the culprit... CHT's are within the range for the other three cylinders. My conceptual thinking here is that the ignition is lean and completely igniting. When I returned, I opened everything up again and pulled the intake runner for that cylinder. The rubber connecting hose looked fine but the top gasket ahad a couple of spots that looked like they were not forced in to contact with the head - and could leak. I replaced the gasket and carefully aligned the tube while putting it back together. I'm also replacing the EGT sensor just in case. I have had a sensor failure before but it indicated lower than normal readings instead of higher. My conceptual thinking here is that the thermocouple effect would fail low instead of high - but I don't plan to take that one to the bank.... Thoughts? ________________________________________________________________________________
Subject: Re: More combustion concepts
From: Carl Froehlich <carl.froehlich(at)verizon.net>
Date: Dec 17, 2012
Not sure I follow. The actual EGT reading is dependent on many factors, so the reading itself is of little value other that to demonstrate very abnormal conditions (a dead cylinder as example). As you report the CHTs are comparable, and without knowing relationship between cylinder to cylinder fuel flow at peak EGT, I would guess you don't have a problem. If on the other hand the cylinder in question is first to peak and there is a significant fuel flow change to get the next cylinder to peak, then I would agree with the conclusion that the cylinder in question has a leaner mixture than the others. The data run I suggest you do is to establish cruise conditions at 5K-7K feet, 2400 RPM, 23"-24" MP. Lean to get the first cylinder to peak EGT and record fuel flow. Continue leaning to get to the second cylinder to peak and record fuel flow and degrees lean of peak on the first cylinder, repeat for the next two cylinders. A nicely matched engine will run smooth LOP with all cylinders within 20 to 50 degrees on the lean side of whatever temperature was peak EGT for that cylinder. Again, as the EGT reading is very sensitive to sensor location and clocking on the exhaust pipe, the EGT value itself has little meaning. The "Degrees LOP or ROP" comparison between the cylinders as well as having each cylinder peak at about the same fuel flow tells you if you have a problem or not. Carl On Dec 17, 2012, at 4:49 PM, "Ralph E. Capen" wrote: > > Did some vacuum hunting prior to my most recent flight and rebuilt the MAP sensor hoses that go to the suspect cylinder. Still have consistently high EGT on that cylinder only. > > Cycling the magnetos shows elevated egt regardless of which magneto is running....even the LASAR electronic ignition. I have verified the base timing for when in the magneto mode. > > My conceptual thinking here is that both plugs for that cylinder are firing. > Leaving mixture as the culprit... > > CHT's are within the range for the other three cylinders. > My conceptual thinking here is that the ignition is lean and completely igniting. > > When I returned, I opened everything up again and pulled the intake runner for that cylinder. The rubber connecting hose looked fine but the top gasket ahad a couple of spots that looked like they were not forced in to contact with the head - and could leak. I replaced the gasket and carefully aligned the tube while putting it back together. > > I'm also replacing the EGT sensor just in case. I have had a sensor failure before but it indicated lower than normal readings instead of higher. > My conceptual thinking here is that the thermocouple effect would fail low instead of high - but I don't plan to take that one to the bank.... > > Thoughts? > > > > > > ________________________________________________________________________________
Date: Dec 18, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: More combustion concepts
Carl - thanks for your insight - prior to the teardown (hangar door blown in to prop by tornado), I had the cylinders balanced for LOP to within .1gph fuel flow. I have the instrumentation to record the data you have described and had already used it to balance the flows. I haven't run the peak test you've described yet due to fear of toasting my cylinder. I will be replacing the EGT probe prior to next flight since I have a spare on hand. -----Original Message----- >From: Carl Froehlich <carl.froehlich(at)verizon.net> >Sent: Dec 17, 2012 5:55 PM >To: "lycomingengines-list(at)matronics.com" >Subject: Re: LycomingEngines-List: More combustion concepts > > >Not sure I follow. The actual EGT reading is dependent on many factors, so the reading itself is of little value other that to demonstrate very abnormal conditions (a dead cylinder as example). > >As you report the CHTs are comparable, and without knowing relationship between cylinder to cylinder fuel flow at peak EGT, I would guess you don't have a problem. If on the other hand the cylinder in question is first to peak and there is a significant fuel flow change to get the next cylinder to peak, then I would agree with the conclusion that the cylinder in question has a leaner mixture than the others. > >The data run I suggest you do is to establish cruise conditions at 5K-7K feet, 2400 RPM, 23"-24" MP. Lean to get the first cylinder to peak EGT and record fuel flow. Continue leaning to get to the second cylinder to peak and record fuel flow and degrees lean of peak on the first cylinder, repeat for the next two cylinders. > >A nicely matched engine will run smooth LOP with all cylinders within 20 to 50 degrees on the lean side of whatever temperature was peak EGT for that cylinder. > >Again, as the EGT reading is very sensitive to sensor location and clocking on the exhaust pipe, the EGT value itself has little meaning. The "Degrees LOP or ROP" comparison between the cylinders as well as having each cylinder peak at about the same fuel flow tells you if you have a problem or not. > >Carl > >On Dec 17, 2012, at 4:49 PM, "Ralph E. Capen" wrote: > >> >> Did some vacuum hunting prior to my most recent flight and rebuilt the MAP sensor hoses that go to the suspect cylinder. Still have consistently high EGT on that cylinder only. >> >> Cycling the magnetos shows elevated egt regardless of which magneto is running....even the LASAR electronic ignition. I have verified the base timing for when in the magneto mode. >> >> My conceptual thinking here is that both plugs for that cylinder are firing. >> Leaving mixture as the culprit... >> >> CHT's are within the range for the other three cylinders. >> My conceptual thinking here is that the ignition is lean and completely igniting. >> >> When I returned, I opened everything up again and pulled the intake runner for that cylinder. The rubber connecting hose looked fine but the top gasket ahad a couple of spots that looked like they were not forced in to contact with the head - and could leak. I replaced the gasket and carefully aligned the tube while putting it back together. >> >> I'm also replacing the EGT sensor just in case. I have had a sensor failure before but it indicated lower than normal readings instead of higher. >> My conceptual thinking here is that the thermocouple effect would fail low instead of high - but I don't plan to take that one to the bank.... >> >> Thoughts? >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Dec 26, 2012
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Combustion concepts - results!
Just to come full circle with this... I was seeing elevated EGT on my #4 cylinder and CHT normal... First, I checked the spark plugs for the #4 cylinder to look for evidence of shorting across the gap / non firing. Didn't find anything abnormal. Cleaned both plugs and reinstalled with new gaskets. Second, I disassembled and cleaned the fuel injector and feed tubing for the #4 cylinder. Didn't' find anything abnormal. Put everything back together and tightened to spec. Third, I tested the MAP sensor tubing as it is attached to the #4 primer port...found it leaked...replaced the hoses and added some of the 37 degree gaskets to the associated AN fittings. Both sensors attached and the entire system holds vacuum that they would normally encounter from the intake system. Thinking I had the 'smoking gun', I buttoned everything back up. The subsequent test flight showed the EGT for #4 still elevated and CHT normal. The EGT graphs showed the temp initially about 170 degrees higher than the other three (as previously recorded 'normal) then fluctuating from 400-500 degrees - bouncing up and down fairly erratically. The first part of that flight made me think that I probably have another intake leak - while the latter part made me think that I might also now have a bad EGT sensor, sooooo... Fourth, I removed the intake runner for that cylinder to see what I could see. I found what appeared to be an intake gasket that wasn't deformed with a contact compression imprint on the cylinder head side. The intake runner side was well deformed - leading me to think the runner may not have been 'square' when the collar bolts were initially tightened. Lucky for me, I had a spare gasket which I installed and was careful to seat properly. The associated rubber connecting hose appeared to be intact so it was reinstalled and tightened to spec. Fifth, I replaced the EGT sensor for the #4 cylinder. I have had an EGT sensor failure before and the tip was burned open with the readings being low and bouncy. Didn't find anything abnormal on the removed sensor - but I had a fresh one available so in it went. Hoping since I have made two changes to the system and not being able to think of other possibilities (not involving the cylinder) that it should be fixed - time to close everything up and go for another test flight. SUCCESS - between the intake runner to cylinder head gasket, the re-torquing of the connecting hose, and the new EGT sensor, we're back to a steady-state and can continue with the engine break-in cycle. I think the old EGT sensor will find its way to the trash-can right next to the intake gasket - so I don't even think of trying to re-use it. Thanks to all for their wisdom and experience! Ralph Capen ________________________________________________________________________________
Date: Jan 01, 2013
From: Viorel Nichols <viorel.nichols(at)yahoo.com>
Subject: Auto-response
Away on holiday from the 22 December 2012 till 29 January 2013 Wishing you a happy festive season . Merry Christmas and a Happy New Year from Viorel ... ________________________________________________________________________________
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: SLICK / LASAR manuals
Date: Jan 05, 2013
Does anyone have an electronic copy of the F-1100 Slick Master Service Manual (not just the index) and the L-1500 LASAR Ignition System Master Service Manual? Would like to borrow and figure out the 500 hour rebuild requirement.. Ralph Capen ________________________________________________________________________________
Subject: FS: Rear Induction Sump
From: "ronschreck" <ronschreck(at)windstream.net>
Date: Feb 19, 2013
Rear induction sump and intake tubes for Lyc O/IO-360. Sell for $500 including CONUS shipping or trade for front/bottom induction sump and intake tubes. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=394566#394566 Attachments: http://forums.matronics.com//files/img_20120119_1438231_168.jpg ________________________________________________________________________________
Date: Apr 28, 2013
Subject: Great Flight - Bad Freq's
From: FLYaDIVE <flyadive(at)gmail.com>
Gang: Maybe this is slightly related to the FAA inspector and the POH issue. Saturday, I had a Great Flight out to Nantucket (KACK) for the Daffodil Festival. But it did not start out that way. I was flying out of Solberg (N51) in NJ. They have a VOR right on the field that has been down for maintenance for a while and there is a RCO for NY TRACON either in the VOR building or very close by. Well, I tried about 6 times while on the ground to contact NYAPCH... Three times on each radio - No luck - Then I tried once more, after I got to pattern altitude - No luck - So I changed frequency to 132.8 - No luck, of course I tried a few times on each Comm. Then switch frequencies to 126.4 and 127.8 - NO LUCK! While all of this radio work was going on I slowed down the plane and stayed at 2500' so as not to bust the NY Class B. I was flying with Susan and she suggested I contact Morristown (KMMU) since, we were getting close to their airspace. GREAT SUGGESTION! When I contacted them I explained I could NOT raise NY APCH on any of the frequencies, they told me to "stand-by". . . . . . . . . . They said, try 120.4, now that frequency is NOT on my Cheat Sheet of 10 frequencies. I gave them a call and BINGO! Not the fuel - ATC Answered. I Requested my heading and an altitude of 5500' - They cleared me into Class B, on my heading and to my requested altitude. So, what went wrong with the other four frequencies and the 19 times of trying to contact them? And how does this relate to the POH issue? It was suggested that the FAA is protesting the obama Budget Cuts - This could be their own version of the Blue Flu or an obama Backfire. Now, we all pick on the FAA at some point or another. But, if this is what is truly happening, the FAA could use our help and it is time that us GA pilots stand behind the FAA. Matter of fact, we should do something. If this is the way it is NOW before the tower closings it will only get worse once the towers are closed... Flight Following FORGET IT! Remember the Pay As You Go proposal that was voted down? If the towers close, how do you think they will get the money to reopen them? PAY AS YOU GO! ! ! So, who should I call, who should I be writing my letters to? *Barry* *PS: GANG - Put that frequency on your Cheat Sheet.* *VOR (SBJ) - Still Down - They are transmitting voice and radial signal - But, there is NO Morse Code. You know what that means!* *=93Chop=92d Liver=94* *"The reason Benjamin Franklin was such a great inventor was everything lay before him. The reason why we don't have great inventors today is, everyone is trying to reinvent the wheel"* ________________________________________________________________________________
Date: Apr 29, 2013
From: John Grosse <grosseair(at)comcast.net>
Subject: Re: Great Flight - Bad Freq's
So, how did your Lycoming Engine Run? John Grosse > FLYaDIVE > April 28, 2013 10:03 PM > Gang: > > Maybe this is slightly related to the FAA inspector and the POH issue. > Saturday, I had a Great Flight out to Nantucket (KACK) for the > Daffodil Festival. But it did not start out that way. > I was flying out of Solberg (N51) in NJ. They have a VOR right on the > field that has been down for maintenance for a while and there is a > RCO for NY TRACON either in the VOR building or very close by. Well, I > tried about 6 times while on the ground to contact NYAPCH... Three > times on each radio - No luck - Then I tried once more, after I got to > pattern altitude - No luck - So I changed frequency to 132.8 - No > luck, of course I tried a few times on each Comm. Then switch > frequencies to 126.4 and 127.8 - NO LUCK! While all of this radio work > was going on I slowed down the plane and stayed at 2500' so as not to > bust the NY Class B. I was flying with Susan and she suggested I > contact Morristown (KMMU) since, we were getting close to their > airspace. GREAT SUGGESTION! When I contacted them I explained I could > NOT raise NY APCH on any of the frequencies, they told me to > "stand-by". . . . . . . . . . They said, try 120.4, now that frequency > is NOT on my Cheat Sheet of 10 frequencies. I gave them a call and > BINGO! Not the fuel - ATC Answered. I Requested my heading and an > altitude of 5500' - They cleared me into Class B, on my heading and to > my requested altitude. > > So, what went wrong with the other four frequencies and the 19 times > of trying to contact them? > And how does this relate to the POH issue? > It was suggested that the FAA is protesting the obama Budget Cuts - > This could be their own version of the Blue Flu or an obama Backfire. > Now, we all pick on the FAA at some point or another. But, if this is > what is truly happening, the FAA could use our help and it is time > that us GA pilots stand behind the FAA. Matter of fact, we should do > something. If this is the way it is NOW before the tower closings it > will only get worse once the towers are closed... Flight Following > FORGET IT! Remember the Pay As You Go proposal that was voted down? If > the towers close, how do you think they will get the money to reopen > them? PAY AS YOU GO! ! ! > So, who should I call, who should I be writing my letters to? > > *Barry* > > *PS: GANG - Put that frequency on your Cheat Sheet.* > > *VOR (SBJ) - Still Down - They are transmitting voice and radial > signal - But, there is NO Morse Code. You know what that means!* > > *Chopd Liver* > > *"The reason Benjamin Franklin was such a great inventor was > everything lay before him. The reason why we don't have great > inventors today is, everyone is trying to reinvent the wheel"* > > * > > > * ________________________________________________________________________________
Date: Apr 29, 2013
Subject: Re: Great Flight - Bad Freq's
From: FLYaDIVE <flyadive(at)gmail.com>
Hi John: The engine ran GREAT - 2.5 Hrs each way and not a hiccup. I could not believe this, but CHT on all cylinders never got above 340 F and that was during take-off, in cruz I was seeing only 304 F. Yup, very happy with the engine ;-) *Barry* On Mon, Apr 29, 2013 at 1:57 PM, John Grosse wrote: > grosseair(at)comcast.net> > > So, how did your Lycoming Engine Run? > > John Grosse > > FLYaDIVE >> April 28, 2013 10:03 PM >> Gang: >> >> Maybe this is slightly related to the FAA inspector and the POH issue. >> Saturday, I had a Great Flight out to Nantucket (KACK) for the Daffodil >> Festival. But it did not start out that way. >> I was flying out of Solberg (N51) in NJ. They have a VOR right on the >> field that has been down for maintenance for a while and there is a RCO for >> NY TRACON either in the VOR building or very close by. Well, I tried abo ut >> 6 times while on the ground to contact NYAPCH... Three times on each rad io >> - No luck - Then I tried once more, after I got to pattern altitude - No >> luck - So I changed frequency to 132.8 - No luck, of course I tried a fe w >> times on each Comm. Then switch frequencies to 126.4 and 127.8 - NO LUCK ! >> While all of this radio work was going on I slowed down the plane and >> stayed at 2500' so as not to bust the NY Class B. I was flying with Susa n >> and she suggested I contact Morristown (KMMU) since, we were getting clo se >> to their airspace. GREAT SUGGESTION! When I contacted them I explained I >> could NOT raise NY APCH on any of the frequencies, they told me to >> "stand-by". . . . . . . . . . They said, try 120.4, now that frequency i s >> NOT on my Cheat Sheet of 10 frequencies. I gave them a call and BINGO! N ot >> the fuel - ATC Answered. I Requested my heading and an altitude of 5500' - >> They cleared me into Class B, on my heading and to my requested altitude . >> >> So, what went wrong with the other four frequencies and the 19 times of >> trying to contact them? >> And how does this relate to the POH issue? >> It was suggested that the FAA is protesting the obama Budget Cuts - This >> could be their own version of the Blue Flu or an obama Backfire. Now, we >> all pick on the FAA at some point or another. But, if this is what is tr uly >> happening, the FAA could use our help and it is time that us GA pilots >> stand behind the FAA. Matter of fact, we should do something. If this is >> the way it is NOW before the tower closings it will only get worse once the >> towers are closed... Flight Following FORGET IT! Remember the Pay As You Go >> proposal that was voted down? If the towers close, how do you think they >> will get the money to reopen them? PAY AS YOU GO! ! ! >> So, who should I call, who should I be writing my letters to? >> >> *Barry* >> >> *PS: GANG - Put that frequency on your Cheat Sheet.* >> >> *VOR (SBJ) - Still Down - They are transmitting voice and radial signal - >> But, there is NO Morse Code. You know what that means!* >> >> *=93Chop=92d Liver=94* >> >> *"The reason Benjamin Franklin was such a great inventor was everything >> lay before him. The reason why we don't have great inventors today is, >> everyone is trying to reinvent the wheel"* >> >> ________________________________________________________________________________
Date: May 11, 2013
From: George Nielsen <genie(at)swissmail.org>
Subject: O-320 Cylinder Heads Different Temperatures
According to the Vision Microsystems VMS 1000C display in my aircraft the temperatures of the cylinder heads differ when in flight. Could that cause problems? If so, what, and how can I remedy this? Thanks. George Nielsen RV-6 PH-XGN The Hague, the Netherlands ________________________________________________________________________________
Subject: Re: O-320 Cylinder Heads Different Temperatures
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Date: May 11, 2013
Can you better explain the temperatures and temperature differentials by cylinder? -Mike Kraus RV-4 sold :-( RV-10 flying :-) KitFox SS7 Radial building :-) On May 11, 2013, at 2:37 AM, George Nielsen wrote: > > According to the Vision Microsystems VMS 1000C display in my aircraft the temperatures of the cylinder heads differ when in flight. Could that cause problems? If so, what, and how can I remedy this? > > Thanks. > > George Nielsen > RV-6 PH-XGN > The Hague, the Netherlands > > > > ________________________________________________________________________________
Date: May 11, 2013
Subject: Re: O-320 Cylinder Heads Different Temperatures
From: FLYaDIVE <flyadive(at)gmail.com>
George: A temperature differential (delta) between both CHT & EGT that is poorly considered acceptable at 50 Deg F between cylinders. I think that is VERY POOR. I am seeing ONLY 15 Deg F delta on CHT. And in real cold days (32 F/0C) the delta drops down to about 5 Deg F on CHT's. I am not concerned with the delta on EGT's but I am on CHT's. I monitor CHT's during flight. As far as EGT's go... I can lean just as well with the EAR as with the EGT. So, how do you control the delta? A REAL tight fitting baffling system or plenum. I am luck as I have baffles. By controlling the fit around the starter ring gear, size of cowl exhaust ramps/flaps, fit of top to bottom of cowl, oil cooler location, and those highly forgotten little pieces of aluminum in front of cylinders 1 & 2. You can get the temps down. AND don't forget to install those fiberglass blisters INSIDE the cowl... You know, the two just after the intake ports - Mounted on the top of the cowl. DON'T ASK! I have also found the two louver vents on the bottom of the cowl work GREAT! Cooler engine and NO CO issues. *Barry* On Sat, May 11, 2013 at 2:37 AM, George Nielsen wrote: > genie(at)swissmail.org> > > According to the Vision Microsystems VMS 1000C display in my aircraft the > temperatures of the cylinder heads differ when in flight. Could that cause > problems? If so, what, and how can I remedy this? > > Thanks. > > George Nielsen > RV-6 PH-XGN > The Hague, the Netherlands ________________________________________________________________________________
Date: May 21, 2013
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Approval of 93UL vs STC
If you have one of the engines that Lycoming recently approved for 93UL, do you still need the STC in order to operate (legally) with the newly approved fuel? ________________________________________________________________________________
Subject: IO-540 Cylinders
From: "mds4878" <mike.nova1973(at)gmail.com>
Date: Aug 06, 2013
I have a IO-540-C4B5 and I'm getting ready to buy new cylinders. What is the best cylinder to buy. Lycoming. 05K21102 ECI Nickel TISN10.1CA ECI Steel TIST10.1CA Millennium SL36006N-A20P I think all of these are correct but what does everyone think is the best ones to buy? Please give your opinion. [Question] [Question] -------- RV-10 #40447 Fuselage almost done. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=406110#406110 ________________________________________________________________________________
Subject: Re: IO-540 Cylinders
From: Tim Andres <tim2542(at)sbcglobal.net>
Date: Aug 06, 2013
You might as well ask everyone what religion they are! The engine I bought had corroded cylinders on an a low hour Lycoming reman. We found it during pre purchase inspection. I didn't want to worry about that happening again so I sprung for new ECI nickel power assemblies. I have no complaints with it, oil consumption is not what I had hoped for at around 8hr/qt. but that's typical of these with some few claiming much better. When comparing prices be aware Lycoming kits come with the pin, ECI does not so there is $50 less savings. Not sure what Supierior does, they were not around when I shopped. J&J had the best prices at the time, no complaints on them from me! Really the people to ask would be Bart at Aerosport or Barrett engines. Also Lycon will sell you new Lycoming CNC ported-by-them jugs for I think another $400 ea. Good luck on your decision! Tim Sent from my iPad On Aug 6, 2013, at 6:52 PM, "mds4878" wrote: > > I have a IO-540-C4B5 and I'm getting ready to buy new cylinders. > What is the best cylinder to buy. > Lycoming. 05K21102 > ECI Nickel TISN10.1CA > ECI Steel TIST10.1CA > Millennium SL36006N-A20P > I think all of these are correct but what does everyone think is the best ones to buy? Please give your opinion. > [Question] [Question] > > -------- > RV-10 #40447 > Fuselage almost done. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=406110#406110 > > > > > > > > > > ________________________________________________________________________________
From: David & Elaine Lamphere <dalamphere(at)comcast.net>
Subject: Re: IO-540 Cylinders
Date: Aug 07, 2013
We've had good luck with Millennium cylinders here at CJR. Dave On Aug 6, 2013, at 9:52 PM, mds4878 wrote: > > > > I have a IO-540-C4B5 and I'm getting ready to buy new cylinders. > What is the best cylinder to buy. > Lycoming. 05K21102 > ECI Nickel TISN10.1CA > ECI Steel TIST10.1CA > Millennium SL36006N-A20P > I think all of these are correct but what does everyone think is the > best ones to buy? Please give your opinion. > [Question] [Question] > > -------- > RV-10 #40447 > Fuselage almost done. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=406110#406110 > > ________________________________________________________________________________
Date: Aug 07, 2013
Subject: Re: IO-540 Cylinders
From: FLYaDIVE <flyadive(at)gmail.com>
*Mike:* * * *Great question but unfortunately the responses will be opinions and there is a saying about 'opinions': Opinions are like assholes, everybody's hs one and they all stink!* * * *But, since you asked for an opinion here you go AND I will supply as much fact as I know.* * * *Lycoming - NO WAY! * *Lycoming has been in business for many, many years and reviewing their history they have made very little efforts in the way of progress. Consider the amount of AD's against Lycoming products and their recent (maybe 4 years old at this time) court case of Bad Steel for the crank shaft. Yes, the case was won in their favor but it was a case of who had deeper pockets and they did. They have great lawyers. And it is the lawyers that run Lycoming, NOT the engineers. The only time they make changes is when forced to by law suits.* *Think of all the advancements throughout the engine industry and look where they are now. Only as far as the lawyers will let them.* *OK - Enough - I'm a bit confident in that you understand where I am coming from, let's move on.* * * *ECI - YES, but a difficult decision.* *ECI has gone through some rough times with a Very Expensive AD on their cylinders. They have made changes. They have Highly Supported their customers with the swapping of old cylinders for New - new Design cylinders. AND they have the Eye of the Tiger. Many a company would have rolled over and closed their doors and filed for Chapter 11. They did not! I would suggest you call ECI and talk to a few people there and see if you get the Warm Fuzzy feeling that inspires confidence.* *Now to talk Nickel Vs Steel cylinders. * *Here I can supply you with lots of REAL information. I worked for many years in the metal coating industry as a QA Engineer/Manager and as a Technical Sales Engineer. Here are some simple facts:* *1 - Steel is harder than Nickel.* *2 - The nickel can be applied through two processes - * *a> *Electroplating *which requires electrodes to be place inside the cylinders and is known to NOT give a uniform coating, and * *b> Electroless plating which is a much more uniform coating. And is less time consuming and therefore less expensive. My money would be that the cylinders are Electroless Plates.* *The next question is which will last longer, Steel or Nickel?* *The answer is STEEL! Steel will have a hardness in the range of 65 to 85 Rockwell C.* *Nickel is NOWHERE near that. Matter of FACT! Nickel hardness is NOT rated in Rockwell it is rated in Vickers with some people using Brindle and THEN mathematically or via a chart converted over to Rockwell. the Vickers range is 485 to 750 Vhn. Problem here is the NUMBERS LIE! Look up the conversion between Vickers to Rockwell and you will find three charts... Pick one! They all lie.* *Other Things to Consider:* *1 - Nickel would be applied in a thin coating of about 0.003" Thick for this type of cylinder application. MANY times not even that thick... Maybe 0.0007 to 0.001"* *2 - BONDING of the Nickel to the steel barrel is a MAJOR concern - Read that as a PROBLEM. Nickel does NOT bond well to hardened base materials. ACIDS should be used to help the bonding BUT - Acids cause Hydrogen Embrittlement.* *I'm not going into that - you can look it up.* *3 - To harden nickel you heat it at 500 to 700 F preferably in a electric oven. <-- CO$Tly... Do you think many companies will do that? What do you think REHEATING (under operation) it will do at say 1500 F? Do you think it will last long?* *4 - WARE - Now you are going to take a hardened steel, the Rings (Rockwell 70 to 90 Rc) and rub them against Nickel... Do you really think the nickel will last long?* *5 - The sales point of nickel is corrosion** protection. Sure! Buy the engine, never run the engine and the barrels will last long... All the other ferrous parts will rust through. * *6 - CHROME - You did not mention it, but I will: Very difficult to get a uniform coating because it is; or should be, a **trivalent Electroplating process. VERY HARD - Very Difficult to get the rings to seat. Usually results in high oil consumption. Because of these issues, that is why the advertising department - NOT KNOWLEDGEABLE ENGINEERS have switched to nickel. Still a poor choice.* * * *BOTTOM LINE on Steel Vs Nickel/Chrome... GO WITH STEEL.* * * *NOW, just to muddy the waters (confuse things) just a little more: There are two different ways of achieving hardness in steel barrels:* *a> Flame Hardening a.k.a. Heat Treating and * *b> Nitriding - Chemically hardening. * * * *Both are GOOD - The difference is CO$T. Flame hardening is the more expensive. The next question you should be thinking about is: How deep is the barrel treated? In both methods it is about 0.040" Deep. That means IF you keep your cylinders for three overhauls you will still have enough material to work with. An overhaul increases the size of the cylinder by 0.010" EACH TIME. That means a 0.005" cut each time plus the ware of say 0.005". More than enough hardened thickness.* * * *Millennium Cylinders - All the same above applies. They also had their share of AD's. There was one on the pistons for porosity, I believe that affected all manufactures since they were all buying from the Brazilian manufacturer. * *My Lycoming O-320 had Millennium Superior Cylinders - One thing I really liked about them was the fins were NOT painted - They were Hard Coat Anodized. This helped tremendously in keeping the engine cool, a much better heat transfer. Paint acts like a blanket, the anodizing offered a bare and textured surface to the flow of air.* * * *Last point: On COOLING - Lycoming HAS very POOR castings with lots of flashing in and around the fins, especially around the spark plug. Before you install the cylinders check the flashing in those areas. You will have a hard time believing this but: I cleaned up the flashing on an O-360 and the CHT's dropped 40 F... YES, No lie, a drop of 40 Degrees F. Clean up was done with a few 1/8" round files.* * * *Hope all this info helps.* * * *Barry* * * * * On Tue, Aug 6, 2013 at 9:52 PM, mds4878 wrote: > mike.nova1973(at)gmail.com> > > I have a IO-540-C4B5 and I'm getting ready to buy new cylinders. > What is the best cylinder to buy. > Lycoming. 05K21102 > ECI Nickel TISN10.1CA > ECI Steel TIST10.1CA > Millennium SL36006N-A20P > I think all of these are correct but what does everyone think is the best > ones to buy? Please give your opinion. > [Question] [Question] > > -------- > RV-10 #40447 > Fuselage almost done. > > ________________________________________________________________________________
Date: Aug 07, 2013
Subject: Re: IO-540 Cylinders
From: John Cox <rv10pro(at)gmail.com>
Barry, Lots of good information. The subject of Hydrogen Embrittlement should be studied by most Amateur Builders. I find few that take the time (for whatever reason and you won't find it on the archives). Use of the wrong chemicals or processes can shorten the life of an aircraft or in your example the engine long before it should. I have seen Nitrided cylinders which tend to corrode more rapidly than Steel due to high humidity environments such as Oregon, much quicker than the steel. I have seen older chromed cylinders begin to flake off using a boroscope after the oil sample sent out an alarm on normal screening. All of your points are great to consider. The area not discussed is a well executed break-in. Personally, and treading carefully on your "Opinion" statement, I am a strong advocate on Barrett's dyno'ed printout. Let me go out on a limb and say that paying the extra for them to "Run it longer" to complete a sound break-in seems like a wise thing to do when strapping a new engine onto a new airframe during the Phase One. Oil consumption can be significantly altered by a correctly broken in powerplant. Most builders tackle cooling issues simultaneously while tending to Flight Characteristics and build nuisances. The Nall Report shows we as Experimental builders contribute to a higher incident of accident's by doing too much simultaneously during Phase One. I unfortunately know of too many who cut corners during this key step in the build process. I concur that Bart or Rhonda would be excellent starting points. I respect Jesse's experience as he now has far more engines out there than most builders see in a lifetime of building. Your post was illuminating. Another factor is Use or lack thereof. The average AB aircraft MIGHT see 40-50 hours a year. It also sees unfortunately large periods of dormant storage. Flying only once a month or even just once a week has a big impact on wear. Flying everyday makes a significant reduction in wear. Most of us can't meet that requirement unless we share the use of the airframe with a friend. Bringing an engine up to temperature prior to start-up rotation closes gaps, increases oil delivery and significantly reduces wear. Reiff heaters when properly used have a great Cost/Benefit. They are not just for the faint of heart North of the Mason/Dixon line in the winter. Higher rpms above Idle Cutoff helps in keeping down Klinker development and uneven exhaust valve seating (750 to 850) due to additional heat generated. Few operators run Lean of Peak for Ground Idle or Warmup. An interesting digression. I have seen a lot of powerplants go well beyond TBO (Lycoming recommended Overhaul) through judicious use of common sense and sound practices. Everything over TBO is free engine cost. Everything well short of TBO should be a case study in Pilot Operation, Operator knowledge and other physical factors. In our group it is often, "It couldn't be me..... it must be faulty manufacturing". My impression was the question was a search for the best longevity. It could be misread as the Cheapest Cost. Fortunately that should not be the issue. Technical Support and Warranty policies are two others. Hence Rhonda or Bart. Frequent Oil samples early in the first 250 hours during break-in, dropped off to annually just before Conditional Inspection with Oil Change and increased at the period 1500 hours and even more frequently in the 1800 to 2000 and beyond. I am always amazed at the whining over its cost. Guess it is just like the cost of Avgas 100. John Cox still grinning from OSH '13 On Wed, Aug 7, 2013 at 5:52 AM, FLYaDIVE wrote: > *Mike:* > * > * > *Great question but unfortunately the responses will be opinions and > there is a saying about 'opinions': Opinions are like assholes, everybody's > hs one and they all stink!* > * > * > *But, since you asked for an opinion here you go AND I will supply as > much fact as I know.* > * > * > *Lycoming - NO WAY! * > *Lycoming has been in business for many, many years and reviewing their > history they have made very little efforts in the way of progress. > Consider the amount of AD's against Lycoming products and their recent > (maybe 4 years old at this time) court case of Bad Steel for the crank > shaft. Yes, the case was won in their favor but it was a case of who had > deeper pockets and they did. They have great lawyers. And it is the > lawyers that run Lycoming, NOT the engineers. The only time they make > changes is when forced to by law suits.* > *Think of all the advancements throughout the engine industry and look > where they are now. Only as far as the lawyers will let them.* > *OK - Enough - I'm a bit confident in that you understand where I > am coming from, let's move on.* > * > * > *ECI - YES, but a difficult decision.* > *ECI has gone through some rough times with a Very Expensive AD on their > cylinders. They have made changes. They have Highly Supported their > customers with the swapping of old cylinders for New - > new Design cylinders. AND they have the Eye of the Tiger. Many a company > would have rolled over and closed their doors and filed for Chapter 11. > They did not! I would suggest you call ECI and talk to a few people there > and see if you get the Warm Fuzzy feeling that inspires confidence.* > *Now to talk Nickel Vs Steel cylinders. * > *Here I can supply you with lots of REAL information. I worked for many > years in the metal coating industry as a QA Engineer/Manager and as > a Technical Sales Engineer. Here are some simple facts:* > *1 - Steel is harder than Nickel.* > *2 - The nickel can be applied through two processes - * > *a> *Electroplating *which requires electrodes to be place inside the > cylinders and is known to NOT give a uniform coating, and * > *b> Electroless plating which is a much more uniform coating. And is > less time consuming and therefore less expensive. My money would be that > the cylinders are Electroless Plates.* > *The next question is which will last longer, Steel or Nickel?* > *The answer is STEEL! Steel will have a hardness in the range of 65 to > 85 Rockwell C.* > *Nickel is NOWHERE near that. Matter of FACT! Nickel hardness is NOT > rated in Rockwell it is rated in Vickers with some people using Brindle and > THEN mathematically or via a chart converted over to Rockwell. the Vickers > range is 485 to 750 Vhn. Problem here is the NUMBERS LIE! Look up the > conversion between Vickers to Rockwell and you will find three charts... > Pick one! They all lie.* > *Other Things to Consider:* > *1 - Nickel would be applied in a thin coating of about 0.003" Thick for > this type of cylinder application. MANY times not even that thick... Maybe > 0.0007 to 0.001"* > *2 - BONDING of the Nickel to the steel barrel is a MAJOR concern - Read > that as a PROBLEM. Nickel does NOT bond well to hardened base materials. > ACIDS should be used to help the bonding BUT - Acids cause > Hydrogen Embrittlement.* > *I'm not going into that - you can look it up.* > *3 - To harden nickel you heat it at 500 to 700 F preferably in a > electric oven. <-- CO$Tly... Do you think many companies will do that? > What do you think REHEATING (under operation) it will do at say 1500 F? > Do you think it will last long?* > *4 - WARE - Now you are going to take a hardened steel, the Rings > (Rockwell 70 to 90 Rc) and rub them against Nickel... Do you really think > the nickel will last long?* > *5 - The sales point of nickel is corrosion** protection. Sure! Buy the > engine, never run the engine and the barrels will last long... All the > other ferrous parts will rust through. * > *6 - CHROME - You did not mention it, but I will: Very difficult to get > a uniform coating because it is; or should be, a **trivalent > Electroplating process. VERY HARD - Very Difficult to get the rings to > seat. Usually results in high oil consumption. Because of these issues, > that is why the advertising department - NOT KNOWLEDGEABLE ENGINEERS have > switched to nickel. Still a poor choice.* > * > * > *BOTTOM LINE on Steel Vs Nickel/Chrome... GO WITH STEEL.* > * > * > *NOW, just to muddy the waters (confuse things) just a little more: > There are two different ways of achieving hardness in steel barrels:* > *a> Flame Hardening a.k.a. Heat Treating and * > *b> Nitriding - Chemically hardening. * > * > * > *Both are GOOD - The difference is CO$T. Flame hardening is the more > expensive. The next question you should be thinking about is: How deep is > the barrel treated? In both methods it is about 0.040" Deep. That means > IF you keep your cylinders for three overhauls you will still have enough > material to work with. An overhaul increases the size of the cylinder by > 0.010" EACH TIME. That means a 0.005" cut each time plus the ware of say > 0.005". More than enough hardened thickness.* > * > * > *Millennium Cylinders - All the same above applies. They also had their > share of AD's. There was one on the pistons for porosity, I believe that > affected all manufactures since they were all buying from > the Brazilian manufacturer. * > *My Lycoming O-320 had Millennium Superior Cylinders - One thing I really > liked about them was the fins were NOT painted - They were Hard > Coat Anodized. This helped tremendously in keeping the engine cool, a much > better heat transfer. Paint acts like a blanket, the anodizing offered a > bare and textured surface to the flow of air.* > * > * > *Last point: On COOLING - Lycoming HAS very POOR castings with lots of > flashing in and around the fins, especially around the spark plug. Before > you install the cylinders check the flashing in those areas. You will have > a hard time believing this but: I cleaned up the flashing on an O-360 and > the CHT's dropped 40 F... YES, No lie, a drop of 40 Degrees F. Clean up > was done with a few 1/8" round files.* > * > * > *Hope all this info helps.* > * > * > *Barry* > * > * > * > * > > > On Tue, Aug 6, 2013 at 9:52 PM, mds4878 wrote: > >> mike.nova1973(at)gmail.com> >> >> I have a IO-540-C4B5 and I'm getting ready to buy new cylinders. >> What is the best cylinder to buy. >> Lycoming. 05K21102 >> ECI Nickel TISN10.1CA >> ECI Steel TIST10.1CA >> Millennium SL36006N-A20P >> I think all of these are correct but what does everyone think is the best >> ones to buy? Please give your opinion. >> [Question] [Question] >> >> -------- >> RV-10 #40447 >> Fuselage almost done. >> >> * > > * > > ________________________________________________________________________________
Subject: IO 540 PUSH RODS
From: "mds4878" <mike.nova1973(at)gmail.com>
Date: Oct 20, 2013
I'm looking for push rods for my engine, used if possible. 4 - 73435 push rods 5 - 73436 push rods 2 - 73437 push rods I have 11 73434 push rods I don't need for trade or sale or ??? PM me or call Mike 612-590-8604. I would also like any opinions on where to have my Bendix mags overhauled and fuel servo, injectors and fuel divider overhauled. -------- RV-10 #40447 Fuselage almost done. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=410946#410946 ________________________________________________________________________________
Date: Oct 21, 2013
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Replacement bolts for lifting rings
Does anyone have the correct designation number for the through bolts for the lifting rings? I would like to remove the lifting rings and replace with the next size shorter bolts and nuts. Thanks, Ralph Capen ________________________________________________________________________________
Date: Oct 21, 2013
From: Harley <harley(at)agelesswings.com>
Subject: Re: Replacement bolts for lifting rings
Morning, Ralph... Not sure which engine you have, as you used the plural of ring...I only have one ring on my O-235 (HAD one ring). It was mounted with one of the case half bolts, so when I removed it, I just measured the existing case half bolt in the next hole over and used that size AN bolt/nut to replace the longer one that held the ring in place. Larger engines may have a different attach method, however, so this may not apply in those cases. Harley Dixon Long EZ N28EZ ----------------------------------------------------------------- On 10/21/2013 7:55 AM, Ralph E. Capen wrote: > > Does anyone have the correct designation number for the through bolts for the lifting rings? > > I would like to remove the lifting rings and replace with the next size shorter bolts and nuts. > > Thanks, > Ralph Capen > > ________________________________________________________________________________
Date: Oct 21, 2013
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Replacement bolts for lifting rings
IO360B1F6...two rings. One forward and one aft - on case half bolts like your single. I would like to replace it with similar (coarse thread) about three sizes shorter. Thanks. -----Original Message----- From: Harley Sent: Oct 21, 2013 8:07 AM Subject: Re: LycomingEngines-List: Replacement bolts for lifting rings Morning, Ralph... Not sure which engine you have, as you used the plural of ring...I only have one ring on my O-235 (HAD one ring). It was mounted with one of the case half bolts, so when I removed it, I just measured the existing case half bolt in the next hole over and used that size AN bolt/nut to replace the longer one that held the ring in place. Larger engines may have a different attach method, however, so this may not apply in those cases. Harley Dixon Long EZ N28EZ On 10/21/2013 7:55 AM, Ralph E. Capen wrote: Does anyone have the correct designation number for the through bolts for the lifting rings? I would like to remove the lifting rings and replace with the next size shorter bolts and nuts. Thanks, Ralph Capen


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