RV10-Archive.digest.vol-cr

October 20, 2007 - October 29, 2007



      > Ron 
      > 187 finishing 
      >  
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________________________________________________________________________________
From: "Jay Rowe" <jfrjr(at)adelphia.net>
Subject: Camlocks question
Date: Oct 20, 2007
Just installed camlocks on both the firewall as well as the cowling sides. Fairly easy installation and with good directions. But I installed everything prior to priming/painting so how do I get the grommets off the cowling skins when I am ready to paint? Those grommets are held on with a small retention washer that is installed with a special tool (supplied with the kit). Is there another tool to remove the washer or do you sacrifice the washer each time you have to remove the grommett? Thanks for the help. Jay Rowe ________________________________________________________________________________
From: Michael Kraus <n223rv(at)wolflakeairport.net>
Subject: Camlocks question
Date: Oct 20, 2007
If you are talking about the push nut, it is sacrificial. Push on, pry off.. -Mike -----Original Message----- From: "Jay Rowe" <jfrjr(at)adelphia.net> Sent: 10/20/07 7:27 AM Subject: RV10-List: Camlocks question Just installed camlocks on both the firewall as well as the cowling sides. Fairly easy installation and with good directions. But I installed everything prior to priming/painting so how do I get the grommets off the cowling skins when I am ready to paint? Those grommets are held on with a small retention washer that is installed with a special tool (supplied with the kit). Is there another tool to remove the washer or do you sacrifice the washer each time you have to remove the grommett? Thanks for the help. Jay Rowe ________________________________________________________________________________
Subject: Autopilot functions
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Oct 20, 2007
I am trying to select an appropriate autopilot for what I want to do with it. I will be using a G530W and an SL30 Nav/Com as some of my avionics, as well as the new high res GRT EFIS. With these components driving the autopilot is it possible to fly a coupled VOR/ILS/LOC approach using a Digiflight II VGSV or do I need to get one of the higher level autopilots to fly coupled Navaid based approaches? Not sure how to interpret what I see on tru-track's website and I haven't been able to call due to a very busy work schedule so I will defer to the experience and knowledge of the group. Eric Kallio 40518 Baggage door and panel bewilderment Read this topic online here: http://forums.matronics.com/viewtopic.php?p=140874#140874 ________________________________________________________________________________
Date: Oct 20, 2007
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Throttle cable lengths with throttle quad option
Gary, Check with Tony or Eric at Accuracy. I know they have done panels with the Quad and can hook you up with the lenghts or tell you who to call. I think Scott Schmidt's is a good starting place. Rick S. 40185 ----- Original Message ----- From: "orchidman" <gary(at)wingscc.com> Sent: Friday, October 19, 2007 7:43:18 PM (GMT-0800) America/Los_Angeles Subject: RV10-List: Throttle cable lengths with throttle quad option I am planning on the throttle quadrant and the Accuracy Avionics center console. Is anyone else going this combination and already hooked up their engine cables? I am approaching time to order the FF kit and would like to custom order the cables if I need to add a couple inches to each one to make them fit correctly. There has been some discussion about lengths due to alternate routing but I don't remember anything including the AA center console. Gary Blankenbiller 40674 KF29 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=140838#140838 ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Autopilot functions
Date: Oct 20, 2007
Eric, I have the Digiflight II VGSV along with a Garmin 480, SL-30 along with the GRT Dual EFIS. The system works great on all types of approaches - VOR/ILS/GPS. My opinion is your setup will be the most bang for the buck. I have the 480 driving the EFIS which then drives the autopilot. You can also drive the autopilot directly from the 480 and it was recommended to me to have a switch to select between the sources which I haven't tried yet. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Eric_Kallio Sent: Saturday, October 20, 2007 9:28 AM Subject: RV10-List: Autopilot functions I am trying to select an appropriate autopilot for what I want to do with it. I will be using a G530W and an SL30 Nav/Com as some of my avionics, as well as the new high res GRT EFIS. With these components driving the autopilot is it possible to fly a coupled VOR/ILS/LOC approach using a Digiflight II VGSV or do I need to get one of the higher level autopilots to fly coupled Navaid based approaches? Not sure how to interpret what I see on tru-track's website and I haven't been able to call due to a very busy work schedule so I will defer to the experience and knowledge of the group. Eric Kallio 40518 Baggage door and panel bewilderment Read this topic online here: http://forums.matronics.com/viewtopic.php?p=140874#140874 ________________________________________________________________________________
Subject: Re: Throttle cable lengths with throttle quad option
From: "orchidman" <gary(at)wingscc.com>
Date: Oct 20, 2007
ricksked(at)embarqmail.co wrote: > Gary, > > Check with Tony or Eric at Accuracy. I know they have done panels with the Quad and can hook you up with the lenghts or tell you who to call. I think Scott Schmidt's is a good starting place. > > Rick S. > 40185 > --- Already talked to Tony about the lengths several times. He is unsure of the exact lengths needed. Said that the stock lengths might work but he said to ask around. They have my console and overhead already boxed but missed UPS's Friday pickup so I will have mine about this next Friday. -------- Gary Blankenbiller RV10 - # 40674 Fuselage SB (N410GB reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=140956#140956 ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: RV10s to Copperstate
Date: Oct 20, 2007
Any 10s planning to make Copperstate? ________________________________________________________________________________
Subject: RV10s to Copperstate
Date: Oct 21, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
David, what about yours? Will be there Saturday to see all who come. John ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Saturday, October 20, 2007 10:44 PM Subject: RV10-List: RV10s to Copperstate Any 10s planning to make Copperstate? ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: RV10s to Copperstate
Date: Oct 21, 2007
Not quite. Fuselage still sitting in garage. FF done except now doing cowling and wheelpants. Will drag to airport in November and install wings and tail in December. Will get serious in January with first flight about January 45? _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Sunday, October 21, 2007 9:18 AM Subject: RE: RV10-List: RV10s to Copperstate David, what about yours? Will be there Saturday to see all who come. John _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Saturday, October 20, 2007 10:44 PM Subject: RV10-List: RV10s to Copperstate Any 10s planning to make Copperstate? <http://www.matronics.com/Navigator?RV10-List> http://www.matronics.com/Navigator?RV10-List <http://forums.matronics.com> http://forums.matronics.com ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Another 10 gets paint
Date: Oct 21, 2007
After 200 hours and 1 year of flying my RV-10, I finally got around to taking it to the paint shop. I took it to Bobby Potts in Tuscaloosa, AL (conveniently only an hour drive away) and he did a great job. I painted my first few projects myself and decided I wasn't up to the task and wanted it to finally get done. Flightline Interiors setup should be to me in late Dec and then I can finally call it finished, for awhile anyway ;) Reduced size pictures are (hopefully) attached. If anyone would like contact info for Bobby just let me know. He was great to work with. He is pretty busy though so plenty of lead time is good. There may be additional reports on him at Vansairforce.net Marcus 40286 ________________________________________________________________________________
From: "David C. Watterson" <dcw(at)dddirectories.com>
Subject: Looking to buy a RV 10
Date: Oct 21, 2007
I have found a RV 10 I like. I have spoken to the owner multiple times, reviewed data looked at pictures etc...I am prepared to take it to the next step and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. I appreciate any help available. David ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Oct 21, 2007
Subject: Looking to buy a RV 10
John Cox would always be a good choice. Either way I would make sure they are knowledgeable in RV construction and are preferably an A&P. Where in t he south and who is the builder? Michael From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of David C. Watterson Sent: Sunday, October 21, 2007 5:41 PM Subject: RV10-List: Looking to buy a RV 10 I have found a RV 10 I like. I have spoken to the owner multiple times, rev iewed data looked at pictures etc...I am prepared to take it to the next st ep and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. I appreciate any help available. David ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Re: Looking to buy a RV 10
Date: Oct 21, 2007
I am not an "Inspector" but an EAA Tech Advisor and have built my 10. Depending on the location, I might be able to help you if my qualifications are good enough for you. Rob. On Oct 21, 2007, at 6:40 PM, David C. Watterson wrote: > I have found a RV 10 I like. I have spoken to the owner multiple > times, reviewed data looked at pictures etc...I am prepared to take > it to the next step and get a prepurchase inspection. The plane is > in the south. Does anyone know of a quality and RV 10 knowledgeable > inspector. > > I appreciate any help available. > > David > > ________________________________________________________________________________
From: "David C. Watterson" <dcw(at)dddirectories.com>
Subject: Re: Looking to buy a RV 10
Date: Oct 21, 2007
Alabama. The plane is owned by Jeff Dennis and built by Jeff and a AP/builder by the name of Steve ?. Who and where is John Cox? David ----- Original Message ----- From: RV Builder (Michael Sausen) To: rv10-list(at)matronics.com Sent: Sunday, October 21, 2007 5:55 PM Subject: RE: RV10-List: Looking to buy a RV 10 John Cox would always be a good choice. Either way I would make sure they are knowledgeable in RV construction and are preferably an A&P. Where in the south and who is the builder? Michael From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David C. Watterson Sent: Sunday, October 21, 2007 5:41 PM To: rv10-list(at)matronics.com Subject: RV10-List: Looking to buy a RV 10 I have found a RV 10 I like. I have spoken to the owner multiple times, reviewed data looked at pictures etc...I am prepared to take it to the next step and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. I appreciate any help available. David http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.com ________________________________________________________________________________
From: "David C. Watterson" <dcw(at)dddirectories.com>
Subject: Re: Looking to buy a RV 10
Date: Oct 21, 2007
The plane is in Musselshoels, ALA ----- Original Message ----- From: Rob Kermanj To: rv10-list(at)matronics.com Sent: Sunday, October 21, 2007 6:04 PM Subject: Re: RV10-List: Looking to buy a RV 10 I am not an "Inspector" but an EAA Tech Advisor and have built my 10. Depending on the location, I might be able to help you if my qualifications are good enough for you. Rob. On Oct 21, 2007, at 6:40 PM, David C. Watterson wrote: I have found a RV 10 I like. I have spoken to the owner multiple times, reviewed data looked at pictures etc...I am prepared to take it to the next step and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. I appreciate any help available. David http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
Subject: Re: Looking to buy a RV 10
From: "bcondrey" <bob.condrey(at)baesystems.com>
Date: Oct 21, 2007
Vic Syracuse has built several planes including a gorgeous RV-10 and is also a DAR. He's located in GA. Gary Specketer also spends his winters in GA and has also built several planes including an award winning GlasAir III and is in the finishing stages on an RV-10. Gary is a Tech Counselor. I don't have their contact info handy but you can probably find it by either searching the RV-10 list or on Tim O's website http://www.myrv10.com Bob #40105 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141028#141028 ________________________________________________________________________________
Date: Oct 21, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Hi Last night I started match drilling the holes in the WD1002 steel weldment that is attached to the firewall. Using the guide holes in the F-1001B as a guide and after clamping the top WD-1002 flange to get the best edge clearance possible, I still only got a 3/32 edge clearance (measured from the edge of the rivet hole) on most of the holes. Given that that the weldments are steel and not aluminium is this edge clearance sufficient? The archives indicate that that these parts have been problematic for some. Based on what I read, I knew to be fairly aggressive in clamping the parts to get the most clearance possible. Interestingly, I did have to shim the side (towards the skin) WD-1002 flanges about a 1/8" to get reasonable edge clearance. Even so, the maximum edge clearance would be just over 1/8" if the rivets were evenly spaced on the flange. This suggests that 3/16" spacing might be okay in this application. Personally, I think this is one area where the plans should give the builder a bit of a heads up as to what to do and what to expect. Any comments or should I talk to the Van's order desk yet again.. Cheers Les Kearney #40643 - Frustrated in the fuse .. ________________________________________________________________________________
Subject: Looking to buy a RV 10
Date: Oct 21, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
My records show Jeff Dennis the builder of kit #40517 in Tuscumbia, AL and registered as N2733K. My quick take is that Vic Syracuse is the best DAR/advisor in the south and would be my very first choice. That was a FAST build completion and Vic would know exactly where the corners were cut and shortcuts taken. The kit is an excellent choice regardless of the build quality which should only effect sales price. Why is it being sold? And So soon. Did you know that Vic's is for sale too? Congratulations on selecting the world's finest metal and composite 4 place aircraft for the dollar. I am in Aurora, Oregon (KUAO - Home of VANS) and fly Non-rev with my airline to non-west coast locations. John 503-453-6016 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David C. Watterson Sent: Sunday, October 21, 2007 4:06 PM Subject: Re: RV10-List: Looking to buy a RV 10 Alabama. The plane is owned by Jeff Dennis and built by Jeff and a AP/builder by the name of Steve ?. Who and where is John Cox? David ----- Original Message ----- From: RV Builder (Michael Sausen) <mailto:rvbuilder(at)sausen.net> To: rv10-list(at)matronics.com Sent: Sunday, October 21, 2007 5:55 PM Subject: RE: RV10-List: Looking to buy a RV 10 John Cox would always be a good choice. Either way I would make sure they are knowledgeable in RV construction and are preferably an A&P. Where in the south and who is the builder? Michael From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David C. Watterson Sent: Sunday, October 21, 2007 5:41 PM To: rv10-list(at)matronics.com Subject: RV10-List: Looking to buy a RV 10 I have found a RV 10 I like. I have spoken to the owner multiple times, reviewed data looked at pictures etc...I am prepared to take it to the next step and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. I appreciate any help available. David http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s .com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________________
Subject: Re: Looking to buy a RV 10
Date: Oct 21, 2007
From: dougpflyrv(at)aol.com
DAVID, DROP ME AN EMAIL.....DOUGPFLYRV(at)AOL.COM. DOUG PRESTON #40372 -----Original Message----- From: David C. Watterson <dcw(at)dddirectories.com> Sent: Sun, 21 Oct 2007 5:40 pm Subject: RV10-List: Looking to buy a RV 10 I have found a RV 10 I like. I have spoken to the owner multiple times, reviewed data looked at pictures etc...I am prepared to take it to the next step and get a prepurchase inspection. The plane is in the south. Does anyone know of a quality and RV 10 knowledgeable inspector. ? I appreciate any help available. ? David ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: Jeff Carpenter <jeff(at)westcottpress.com>
Subject: Steam Gauges
Date: Oct 21, 2007
I'll be using a few steam gauges to supplement my EFIS. We don't seem to talk about these much, but are there preferred makes/models of air speed indicators, altimeters and the like? Who makes the best compass, or the best electric DG? Jeff Carpenter 40304 about to join the forward and mid fuse... N410CF (now a small light at the end of a very long tunnel) ________________________________________________________________________________
Date: Oct 21, 2007
From: Scott Schmidt <scottmschmidt(at)yahoo.com>
Subject: Re: RV10s to Copperstate
Not me unfortunately. =0AI want to go but I will be on a cruise. Trust me , I would rather be at Copperstate. Take lots of pictures. =0AI am going t o be at Nellis for the airshow if all my paperwork goes through without cau sing them to go to DEFCON 1. =0A =0ATonight I finally finished my annual. Had to borrow Mike Howe's front bearings from his finishing kit. Both of m ine had tears in the rubber. Matco is located 300 yards from my hanger and I'm going to talk with them this week and see what might have caused this. =0A=0AAnyone located at Van Nuys? Should be there Wednesday. Hopefully I g et to land on 16R. =0A =0AScott Schmidt=0Ascottmschmidt(at)yahoo.com=0A=0A---- - Original Message ----=0AFrom: David McNeill <dlm46007(at)cox.net>=0ATo: rv10 -list(at)matronics.com=0ASent: Saturday, October 20, 2007 11:43:50 PM=0ASubjec t: RV10-List: RV10s to Copperstate=0A=0A=0A=0A=0A=0A =0A =0A=0A=0A=0A=0A=0A=0A=0A=0A =0A =0A=0AAny 10s planning to make Copperstate ==============0A=0A=0A=0A=0A ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Fab plans
Date: Oct 22, 2007
Does anyone have a FAB (filtered airbox) plan and the Fab Bypass plan they can email me . I think it would have come with those parts but who knows where they are now! regards Chris vhmum(at)bigpond.com ________________________________________________________________________________
Date: Oct 22, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: RV10s to Copperstate
At least one of my front wheel bearings also had developed a tear in it, which didn't surprise me given the amount of looseness that had developed in the whole assembly with the old style spacers. I was able to buy them locally for under $25 for the identical bearings. Sounds like a sweet deal for you though having them on field. Tim Olson - RV-10 N104CD - Flying Scott Schmidt wrote: > Not me unfortunately. > I want to go but I will be on a cruise. Trust me, I would rather be at > Copperstate. Take lots of pictures. > I am going to be at Nellis for the airshow if all my paperwork goes > through without causing them to go to DEFCON 1. > > Tonight I finally finished my annual. Had to borrow Mike Howe's front > bearings from his finishing kit. Both of mine had tears in the rubber. > Matco is located 300 yards from my hanger and I'm going to talk with > them this week and see what might have caused this. > > Anyone located at Van Nuys? Should be there Wednesday. Hopefully I get > to land on 16R. > > Scott Schmidt > scottmschmidt(at)yahoo.com > > ________________________________________________________________________________
Subject: Maybe useful
Date: Oct 22, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
I was looking for a way to cover the exhaust ports on the engine, while it was hanging on the plane as we work our way through the Firewall Forward section. I didn't have enough of those little custom covers that bolt on, but I found that a common lid from a can of spray paint works pretty well. You can flex it to get it over both bolt studs, and the ensuing tension keeps it in place. I put some desiccant crystals in the bottom of the lids for good measure. TDT 40025 -- ________________________________________________________________________________
Subject: Vans Flap positioning system
Date: Oct 22, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Hey all, Checked the operation of the flap positioning system tonight. Extend works fine, but retract does not work. You can hear the relay clicking, but the flaps do not retract. Connecting power directly to the flap motor drives the flaps in the required direction. Flap positioner is the standard provi ded by vans. Any clues? cheers, Ron 187 finishing "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Date: Oct 22, 2007
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Vans Flap positioning system
Ron, The FPS is controlled by three inputs of power. There is constant power to the box, and then your switch provides power to two individual inputs, up a nd down. You are not wired that way unless of course you have a defective u nit as Deem's pointed out prior. So the unit get a ground, flap power, swit ched power up and switched power down. Rick S. 40185 ----- Original Message ----- From: "Ron McGANN" <ron.mcgann(at)baesystems.com> Sent: Monday, October 22, 2007 6:46:16 AM (GMT-0800) America/Los_Angeles Subject: RV10-List: Vans Flap positioning system Hey all, Checked the operation of the flap positioning system tonight.=C2- Extend works fine, but retract does not work.=C2- You can hear the relay clickin g, but the flaps do not retract.=C2- Connecting power directly to the fla p motor drives the flaps in the required direction.=C2- Flap positioner i s the standard provided by vans.=C2- Any clues? cheers, Ron 187 finishing "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to =============== ==== ======================= ________________________________________________________________________________
From: GRANSCOTT(at)AOL.COM
Date: Oct 22, 2007
Subject: Re: Steam Gauges
In a message dated 10/21/2007 11:19:19 P.M. Central Daylight Time, jeff(at)westcottpress.com writes: Who makes the best compass While one can do what one wants...I'd put in a Vertical Card Compass rather than a an old style type if I intended to fly IFR. P ________________________________________________________________________________
Date: Oct 22, 2007
Subject: Re: Vans Flap positioning system
From: n223rv(at)wolflakeairport.net
If you ever hooked up the power backwards on the FPS, it burns out one side of the electronics. It will work one way, but not the other. Ask me how I know.... I got so used to hooking up directly to the motor then swapping the leads to run it backwards, but you can't do that once the FPS is installed. > Hey all, > > Checked the operation of the flap positioning system tonight. Extend > works fine, but retract does not work. You can hear the relay clicking, > but the flaps do not retract. Connecting power directly to the flap motor > drives the flaps in the required direction. Flap positioner is the > standard provided by vans. Any clues? > > cheers, > Ron > 187 finishing > "Warning: > The information contained in this email and any attached files is > confidential to BAE Systems Australia. If you are not the intended > recipient, any use, disclosure or copying of this email or any > attachments is expressly prohibited. If you have received this email > in error, please notify us immediately. VIRUS: Every care has been > taken to ensure this email and its attachments are virus free, > however, any loss or damage incurred in using this email is not the > sender's responsibility. It is your responsibility to ensure virus > checks are completed before installing any data sent in this email to > your computer." > > ________________________________________________________________________________
Date: Oct 22, 2007
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: Vans Flap positioning system
Yup! You have a wiring error. Most likely at the relay contacts. Linn McGANN, Ron wrote: > Hey all, > > Checked the operation of the flap positioning system tonight. Extend > works fine, but retract does not work. You can hear the relay > clicking, but the flaps do not retract. Connecting power directly to > the flap motor drives the flaps in the required direction. Flap > positioner is the standard provided by vans. Any clues? > > cheers, > Ron > 187 finishing > >"Warning: >The information contained in this email and any attached files is >confidential to BAE Systems Australia. If you are not the intended >recipient, any use, disclosure or copying of this email or any >attachments is expressly prohibited. If you have received this email >in error, please notify us immediately. VIRUS: Every care has been >taken to ensure this email and its attachments are virus free, >however, any loss or damage incurred in using this email is not the >sender's responsibility. It is your responsibility to ensure virus >checks are completed before installing any data sent in this email to >your computer." > > > > ________________________________________________________________________________
Date: Oct 22, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Les... yes, i would give Vans a call just to put your mind at ease. i did. the 3/32" edge distance sounds and looks about right. i may even have some of the furthest aft holes with even less edge distance. from what i remember, i was told loads are mainly longitudinal and not lateral here. thus, the rivets would break long before the steel. if you do a lot of knife-edge maneuvers, then there might be cause for concern. ;) i think you are referring to this area: http://www.jline.com/log/aviation/build/airframe/fuselage/sec29_fuse_side_skins/photos/IMG_4637.html calling Section 29 "frustrating", is putting it mildly! jae 40533 floors Les Kearney wrote: > > Hi > > Last night I started match drilling the holes in the WD1002 steel > weldment that is attached to the firewall. Using the guide holes in > the F-1001B as a guide and _after_ clamping the top WD-1002 flange to > get the best edge clearance possible, I still only got a 3/32 edge > clearance (measured from the edge of the rivet hole) on most of the > holes. > > Given that that the weldments are steel and not aluminium is this edge > clearance sufficient? > > The archives indicate that that these parts have been problematic for > some. Based on what I read, I knew to be fairly aggressive in clamping > the parts to get the most clearance possible. Interestingly, I did > have to shim the side (towards the skin) WD-1002 flanges about a 1/8 > to get reasonable edge clearance. Even so, the maximum edge clearance > would be just over 1/8 if the rivets were evenly spaced on the > flange. This suggests that 3/16 spacing might be okay in this > application. > > Personally, I think this is one area where the plans should give the > builder a bit of a heads up as to what to do and what to expect. > > Any comments or should I talk to the Vans order desk yet again. > > Cheers > > Les Kearney > > #40643 Frustrated in the fuse .. > > * > * ________________________________________________________________________________
From: "Carl Froehlich" <carl.froehlich(at)cox.net>
Subject: Steam Gauges
Date: Oct 22, 2007
I bought the Van's catalog airspeed, tach and VSI, they work as advertised. For the same price as an RC Allen electric DG, you can have a Dynon D10A EFIS. Same size hole, same price, won't die after 400 or so hours, and provides all the other indications as a backup bonus. I pulled my RC Allen electric AI and replaced it with a Dynon D10A. Now I have a much more reliable AI, plus DG, plus CDI/GS/HSI, etc. Carl Froehlich RV-8A (350 hrs) RV-10 (wings) -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Carpenter Sent: Monday, October 22, 2007 12:15 AM Subject: RV10-List: Steam Gauges I'll be using a few steam gauges to supplement my EFIS. We don't seem to talk about these much, but are there preferred makes/models of air speed indicators, altimeters and the like? Who makes the best compass, or the best electric DG? Jeff Carpenter 40304 about to join the forward and mid fuse... N410CF (now a small light at the end of a very long tunnel) ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Steam Gauges
Date: Oct 22, 2007
Jeff, I have a 2.25" mechanical airspeed indicator from Van's. I like the concept but it is 7-10 knots high. I have had success in the past having them recalibrated but it has to go back for that. I'll do it during painting. The only other "real" gauge is a vertical card compass. I think it's almost as good as a DG, and no precession. They're a little finicky to calibrate but with some patience the job is doable. Once set they're pretty accurate. Mine is a PA-700. OK, one more. I have an old fashioned Hobbs meter, for no other reason than I can go back to the plane to get the time without powering everything on. That comes in handier than I would have believed. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com Flying, 28 hrs, almost done with Phase I. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jeff Carpenter Sent: Sunday, October 21, 2007 9:15 PM Subject: RV10-List: Steam Gauges I'll be using a few steam gauges to supplement my EFIS. We don't seem to talk about these much, but are there preferred makes/models of air speed indicators, altimeters and the like? Who makes the best compass, or the best electric DG? Jeff Carpenter 40304 about to join the forward and mid fuse... N410CF (now a small light at the end of a very long tunnel) ________________________________________________________________________________
Subject: Re: Steam Gauges
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Oct 22, 2007
I am getting my panel together right now. I also heartily endorse the PAI vertical card compass. It got me out of hot water after a total electrical failure in my Cessna 182. There is a mount for the cabin support bar and it is really a great compass I am going with AFS3500 but probably backing it up with the newer 2.25" gauges Airspeed, Altimeter and Mid-Continent AI (expensive). BIG IMPORTANT ADVICE get your panel together early on - I waited tooooooo long and now I regret it. You need to cut out the sub panel on the fuselage front upper for the avionics and you have to know early where to do the cut outs. I do not want to do that job upside down. I love the CNC and the design of my RV10, but it has four major flaws to my thinking. 1. The sub panel that I referred to above should be nut plated and removable to easily install future avionics 2. The back floors should be nut plated and removable - check corrosion 3. the windows should be replaceable with an aluminum bezel not permanently affixed to the airframe - too hard to replace and install 4. A side stick option would add value and sex appeal - making it a direct competitor to Cirrus at $400K -------- OSH '08 or Bust Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141249#141249 ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: prop torque help
Date: Oct 23, 2007
Guys I am having trouble working this out and each time get a different figure. I have an extention on a torque wrench and need to calculate the new torque. The torque without the extention is 60-70 FT pounds The formular is Actual torque required X torque wrench length = Torque wrench reading to acheive required torque Torque wrench lengh + length of adapter Torque wrench is 16 1/2 inches and the adapter is 3 inches Have a go please regards Chris ________________________________________________________________________________
From: "John Cleary" <john_rv10(at)yahoo.com>
Subject: prop torque help
Date: Oct 23, 2007
Chris, I get 50.8 ' 59.23 calculated, with the torque extended 3=94 John _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Chris and Susie McGough Sent: Tuesday, 23 October 2007 5:20 PM Subject: RV10-List: prop torque help Guys I am having trouble working this out and each time get a different figure. I have an extention on a torque wrench and need to calculate the new torque. The torque without the extention is 60-70 FT pounds The formular is Actual torque required X torque wrench length = Torque wrench reading to acheive required torque Torque wrench lengh + length of adapter Torque wrench is 16 1/2 inches and the adapter is 3 inches Have a go please regards Chris "http://www.matronics.com/Navigator?RV10-List"http://www.matronics.com/Na vig ator?RV10-List "http://forums.matronics.com"http://forums.matronics.com 22/10/2007 7:57 PM 22/10/2007 7:57 PM ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Re: prop torque help
Date: Oct 23, 2007
John thanks Just torqued up and wired tonight...time for bed thanks all Chris ----- Original Message ----- From: John Cleary To: rv10-list(at)matronics.com Sent: Tuesday, October 23, 2007 9:14 PM Subject: RE: RV10-List: prop torque help Chris, I get 50.8 ' 59.23 calculated, with the torque extended 3=94 John ------------------------------------------------------------------------- ----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Chris and Susie McGough Sent: Tuesday, 23 October 2007 5:20 PM To: rv10-list(at)matronics.com Subject: RV10-List: prop torque help Guys I am having trouble working this out and each time get a different figure. I have an extention on a torque wrench and need to calculate the new torque. The torque without the extention is 60-70 FT pounds The formular is Actual torque required X torque wrench length = Torque wrench reading to acheive required torque Torque wrench lengh + length of adapter Torque wrench is 16 1/2 inches and the adapter is 3 inches Have a go please regards Chris Release Date: 22/10/2007 7:57 PM 22/10/2007 7:57 PM ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: cabin top trimming
Date: Oct 23, 2007
I am to the point of attaching the tailcone, however I won't have room for the combined length of the assembly in my hanger for a few months. So I am considering doing the trimming and fitting of the cabin top without the tailcone attached. Besides not being able to fit and drill the aft flange of the top, is there any reason I couldn't fit the rest of the top? Has anyone that has gone before me have any input on this? Thanks Chris Hukill potential plan deviant ________________________________________________________________________________
Date: Oct 23, 2007
From: LES KEARNEY <Kearney(at)shaw.ca>
Subject: Re: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Hi Jae I was really looking forward to those knife edge maneuvers and now you say I can't do them!!!! Rats!!! Seriously though, I agree with the longitudinal assessment. My concern is that there is a lateral stress setup as I had to clamp and squeeze the WD1002 flange outward to get the edge clearance achieved. I have spoken to Vans, sent them some info and am awaiting a response from their engineering department. It would be good if the plans: specified the minimum acceptable edge clearance given that we are talking about steel parts held with aluminium rivets specified how to clamp (and perhaps to what extent) to get this edge clearance. Better yet would be to make the parts so that this is a non issue. Adding 1/2" to the flange would be a perfect solution. I will post whatever info comes back from Vans Cheers Les > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jae Chang > Sent: October-22-07 11:13 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: WD-1002 / F1001B / F1040 Fuse channel > rivet holes > > matronics_rv10(at)jline.com> > Les... yes, i would give Vans a call just to put your mind at > ease. i > did. the 3/32" edge distance sounds and looks about right. i may > even > have some of the furthest aft holes with even less edge > distance. from > what i remember, i was told loads are mainly longitudinal and > not > lateral here. thus, the rivets would break long before the > steel. if you > do a lot of knife-edge maneuvers, then there might be cause for > concern. ;) > > i think you are referring to this area: > http://www.jline.com/log/aviation/build/airframe/fuselage/sec29_fuse_side_sk > ins/photos/IMG_4637.html > > calling Section 29 "frustrating", is putting it mildly! > > jae > 40533 > floors > > Les Kearney wrote: > > > > Hi > > > > Last night I started match drilling the holes in the WD1002 > steel > > weldment that is attached to the firewall. Using the guide > holes in > > the F-1001B as a guide and _after_ clamping the top WD-1002 > flange to > > get the best edge clearance possible, I still only got a 3/32 > edge > > clearance (measured from the edge of the rivet hole) on most > of the > > holes. > > > > Given that that the weldments are steel and not aluminium is > this edge > > clearance sufficient? > > > > The archives indicate that that these parts have been > problematic for > > some. Based on what I read, I knew to be fairly aggressive in > clamping > > the parts to get the most clearance possible. Interestingly, I > did > > have to shim the side (towards the skin) WD-1002 flanges about > a 1/8" > > to get reasonable edge clearance. Even so, the maximum edge > clearance > > would be just over 1/8" if the rivets were evenly spaced on > the > > flange. This suggests that 3/16" spacing might be okay in this > > application. > > > > Personally, I think this is one area where the plans should > give the > > builder a bit of a heads up as to what to do and what to expect. > > > > Any comments or should I talk to the Van's order desk yet again.. > > > > Cheers > > > > Les Kearney > > > > #40643 - Frustrated in the fuse .. > > > > * > > * > > RV10-List Email Forum - > _- > = - NEW MATRONICS WEB FORUMS - > > > > > ________________________________________________________________________________
Subject: Prop Arc Size Question
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Oct 23, 2007
Getting ready to install my InAir LRI and need to keep it 24 inches outside the prop arc. It's 4 feet out on the wing to an ideal inspection port, but need to know the largest prop arc out there. Thanks. John -------- #40572 QB Wings, QB Fuse arrived N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141315#141315 ________________________________________________________________________________
Date: Oct 23, 2007
From: "James K Hovis" <james.k.hovis(at)gmail.com>
Subject: Re: Prop Arc Size Question
Measure the height to the center of your spinner (or center of the prop attach flange on the engine) with engine installed from the ground and subtract 9 inches. This will give you the the radius of the maximum prop arc based on typical aircraft design practice: provide minimum of 9" ground clearance for a prop arc. Kevin Hovis. On 10/23/07, johngoodman wrote: > > Getting ready to install my InAir LRI and need to keep it 24 inches outside > the prop arc. It's 4 feet out on the wing to an ideal inspection port, but > need to know the largest prop arc out there. Thanks. > John > > -------- > #40572 QB Wings, QB Fuse arrived > N711JG reserved > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=141315#141315 > > ________________________________________________________________________________
From: "Jesse Saint" <jesse(at)saintaviation.com>
Subject: cabin top trimming
Date: Oct 23, 2007
The main issue here would be that you need to make sure that the at flange of the cabin top is even with the top of the aft baggage bulkhead. If you can make sure that this fits (the side flanges of the cabin top are not enough to ensure this fit), then I see no reason you couldn't do it ahead of time. Note that trimming around the door openings affects this fit. Jesse Saint Saint Aviation, Inc. jesse(at)saintaviation.com www.saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 _____ From: Chris Hukill [mailto:cjhukill(at)cox.net] Sent: Tuesday, October 23, 2007 11:04 AM Subject: RV10-List: cabin top trimming I am to the point of attaching the tailcone, however I won't have room for the combined length of the assembly in my hanger for a few months. So I am considering doing the trimming and fitting of the cabin top without the tailcone attached. Besides not being able to fit and drill the aft flange of the top, is there any reason I couldn't fit the rest of the top? Has anyone that has gone before me have any input on this? Thanks Chris Hukill potential plan deviant ________________________________________________________________________________
From: "John Hilger" <ninepapa(at)bendbroadband.com>
Subject: Re: cabin top trimming
Date: Oct 23, 2007
Chris You might consider doing the wheel pants, gear leg, and intersection fairings. That might keep you busy for a while. John ----- Original Message ----- From: Chris Hukill To: rv10-list(at)matronics.com Sent: Tuesday, October 23, 2007 9:03 AM Subject: RV10-List: cabin top trimming I am to the point of attaching the tailcone, however I won't have room for the combined length of the assembly in my hanger for a few months. So I am considering doing the trimming and fitting of the cabin top without the tailcone attached. Besides not being able to fit and drill the aft flange of the top, is there any reason I couldn't fit the rest of the top? Has anyone that has gone before me have any input on this? Thanks Chris Hukill potential plan deviant ________________________________________________________________________________
Subject: FPS Lessons Learnt
Date: Oct 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1=2E the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2=2E One of the fusible links had opened. 3=2E A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1=2E The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2=2E If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3=2E use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Date: Oct 23, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Seat rivets LP4-3 vs CS4-4
On page 35-3, did anyone else find it odd that the rear seats are riveted down with LP4-3, instead of CS4-4, like it is on all the other flat floor surfaces? I would much prefer floor a flat surface with CS4-4's. I am tempted to dimple everything and put in CS4-4's. Did anyone manage to do this? Hopefully, there were no ill-effects? Jae 40533 ________________________________________________________________________________
Date: Oct 23, 2007
From: Scott Schmidt <scottmschmidt(at)yahoo.com>
Subject: Re: Seat rivets LP4-3 vs CS4-4
It doesn't really matter once you put a carpet kit in like Abby at Flightli ne sells then the cushions. =0A =0AScott Schmidt=0Ascottmschmidt(at)yahoo.com =0A=0A----- Original Message ----=0AFrom: Jae Chang <jc-matronics_rv10@jlin e.com>=0ATo: rv10-list(at)matronics.com=0ASent: Tuesday, October 23, 2007 6:01 :38 PM=0ASubject: RV10-List: Seat rivets LP4-3 vs CS4-4=0A=0A=0A--> RV10-Li st message posted by: Jae Chang=0A =0A=0AOn pa ge 35-3, did anyone else find it odd that the rear seats are =0Ariveted dow n with LP4-3, instead of CS4-4, like it is on all the other =0Aflat floor s urfaces? I would much prefer floor a flat surface with=0A CS4-4's.=0A=0AI a m tempted to dimple everything and put in CS4-4's. Did anyone manage=0A =0A to do this? Hopefully, there were no ill-effects?=0A=0AJae=0A40533=0A=0A=0A ========================0A=0A =0A=0A=0A=0A=0A ________________________________________________________________________________
Subject: Re: Prop Arc Size Question
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Oct 23, 2007
Since I'm still just doing wings and Fuselage, I don't have an engine, hence the question. But thanks, I've got the info I need. It's about 2 feet from the spinner to the wing root, so another 40 inches brings it very close to the bay I want to use. I'll probably play it safe and move it out one more bay. John -------- #40572 QB Wings, QB Fuse arrived N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141409#141409 ________________________________________________________________________________
Date: Oct 23, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Hi Again I heard back from Ken at Van's. According to Ken, the engineering group is not concerned about the 3/32 edge clearance that I achieved. I also have a gap between the F1001B and the F1040 fuse channel at the forward end that I don't think will close when riveted. They said I could shim the gap if desired. Cheers Les #40643 - Singing the Section 29 Blues.. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of LES KEARNEY Sent: October-23-07 10:16 AM Subject: Re: FW: RV10-List: WD-1002 / F1001B / F1040 Fuse channel rivet holes Hi Jae I was really looking forward to those knife edge maneuvers and now you say I can't do them!!!! Rats!!! Seriously though, I agree with the longitudinal assessment. My concern is that there is a lateral stress setup as I had to clamp and squeeze the WD1002 flange outward to get the edge clearance achieved. I have spoken to Vans, sent them some info and am awaiting a response from their engineering department. It would be good if the plans: 1. specified the minimum acceptable edge clearance given that we are talking about steel parts held with aluminium rivets 2. specified how to clamp (and perhaps to what extent) to get this edge clearance. Better yet would be to make the parts so that this is a non issue. Adding 1/2" to the flange would be a perfect solution. I will post whatever info comes back from Vans Cheers Les > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jae Chang > Sent: October-22-07 11:13 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: WD-1002 / F1001B / F1040 Fuse channel > rivet holes > > matronics_rv10(at)jline.com> > Les... yes, i would give Vans a call just to put your mind at > ease. i > did. the 3/32" edge distance sounds and looks about right. i may > even > have some of the furthest aft holes with even less edge > distance. from > what i remember, i was told loads are mainly longitudinal and > not > lateral here. thus, the rivets would break long before the > steel. if you > do a lot of knife-edge maneuvers, then there might be cause for > concern. ;) > > i think you are referring to this area: > http://www.jline.com/log/aviation/build/airframe/fuselage/sec29_fuse_side_sk > ins/photos/IMG_4637.html > > calling Section 29 "frustrating", is putting it mildly! > > jae > 40533 > floors > > Les Kearney wrote: > > > > Hi > > > > Last night I started match drilling the holes in the WD1002 > steel > > weldment that is attached to the firewall. Using the guide > holes in > > the F-1001B as a guide and _after_ clamping the top WD-1002 > flange to > > get the best edge clearance possible, I still only got a 3/32 > edge > > clearance (measured from the edge of the rivet hole) on most > of the > > holes. > > > > Given that that the weldments are steel and not aluminium is > this edge > > clearance sufficient? > > > > The archives indicate that that these parts have been > problematic for > > some. Based on what I read, I knew to be fairly aggressive in > clamping > > the parts to get the most clearance possible. Interestingly, I > did > > have to shim the side (towards the skin) WD-1002 flanges about > a 1/8" > > to get reasonable edge clearance. Even so, the maximum edge > clearance > > would be just over 1/8" if the rivets were evenly spaced on > the > > flange. This suggests that 3/16" spacing might be okay in this > > application. > > > > Personally, I think this is one area where the plans should > give the > > builder a bit of a heads up as to what to do and what to expect. > > > > Any comments or should I talk to the Van's order desk yet again.. > > > > Cheers > > > > Les Kearney > > > > #40643 - Frustrated in the fuse .. > > > > * > > * > > RV10-List Email Forum - > _- > = - NEW MATRONICS WEB FORUMS - > > > > > ________________________________________________________________________________
Subject: FPS Lessons Learnt
Date: Oct 23, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a superior product. Would gladly send you money to offset the professional report. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3. use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: FPS Lessons Learnt
Date: Oct 23, 2007
He makes me glad I returned mine for credit. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Tuesday, October 23, 2007 6:21 PM Subject: RE: RV10-List: FPS Lessons Learnt Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a superior product. Would gladly send you money to offset the professional report. John Cox _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3. use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." <http://www.matronics.com/Navigator?RV10-List> http://www.matronics.com/Navigator?RV10-List <http://forums.matronics.com> http://forums.matronics.com ________________________________________________________________________________
Subject: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Date: Oct 23, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Les, was that Ken Krueger or Ken Scott that quoted for the whole engineering department/ group at VANS? If you heard that in writing, could you (Please) post it so that others can base their build technique on it as well. Their professional knowledge base and academic training are vastly differing between the two Ken's. A 2X rivet diameter to edge distance is a fairly solid and hard rule to avoid both stress cracks and tears on military, civil air carrier and certified general aviation build aeroplanes. I have both the US Army DOD Structural Manual and the Naval Aviator's Manuals, The Canadian Bombardier Structural Aircraft Manual along with the FAA AC 43.13. Would anyone else like another Aviation Structural Engineer's written opinion before proceeding with reduced edge distances? If it is a modern change, I am all for modifying decades old technique. Gosh, And why is it that I always seem like the bad guy when following an established construction technique? Must be the weather out here. Don't take any of this personally I have to maintain French Canadian designed and built aircraft every night. Epic Aircraft found it advantageous to move from Oregon to Canada for a most interesting reason. I am not even going there on the subject of closing gaps with shim material before anchoring skins with solid rivet fasteners. John Cox - KUAO ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: Tuesday, October 23, 2007 5:59 PM Subject: RE: FW: RV10-List: WD-1002 / F1001B / F1040 Fuse channel rivet holes Hi Again I heard back from Ken at Van's. According to Ken, the engineering group is not concerned about the 3/32 edge clearance that I achieved. I also have a gap between the F1001B and the F1040 fuse channel at the forward end that I don't think will close when riveted. They said I could shim the gap if desired. Cheers Les #40643 - Singing the Section 29 Blues.... ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of LES KEARNEY Sent: October-23-07 10:16 AM Subject: Re: FW: RV10-List: WD-1002 / F1001B / F1040 Fuse channel rivet holes Hi Jae I was really looking forward to those knife edge maneuvers and now you say I can't do them!!!! Rats!!! Seriously though, I agree with the longitudinal assessment. My concern is that there is a lateral stress setup as I had to clamp and squeeze the WD1002 flange outward to get the edge clearance achieved. I have spoken to Vans, sent them some info and am awaiting a response from their engineering department. It would be good if the plans: 1. specified the minimum acceptable edge clearance given that we are talking about steel parts held with aluminium rivets 2. specified how to clamp (and perhaps to what extent) to get this edge clearance. Better yet would be to make the parts so that this is a non issue. Adding 1/2" to the flange would be a perfect solution. I will post whatever info comes back from Vans Cheers Les > > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jae Chang > Sent: October-22-07 11:13 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: WD-1002 / F1001B / F1040 Fuse channel > rivet holes > > matronics_rv10(at)jline.com> > Les... yes, i would give Vans a call just to put your mind at > ease. i > did. the 3/32" edge distance sounds and looks about right. i may > even > have some of the furthest aft holes with even less edge > distance. from > what i remember, i was told loads are mainly longitudinal and > not > lateral here. thus, the rivets would break long before the > steel. if you > do a lot of knife-edge maneuvers, then there might be cause for > concern. ;) > > i think you are referring to this area: > http://www.jline.com/log/aviation/build/airframe/fuselage/sec29_fuse_sid e_sk > ins/photos/IMG_4637.html > > calling Section 29 "frustrating", is putting it mildly! > > jae > 40533 > floors > > Les Kearney wrote: > > > > Hi > > > > Last night I started match drilling the holes in the WD1002 > steel > > weldment that is attached to the firewall. Using the guide > holes in > > the F-1001B as a guide and _after_ clamping the top WD-1002 > flange to > > get the best edge clearance possible, I still only got a 3/32 > edge > > clearance (measured from the edge of the rivet hole) on most > of the > > holes. > > > > Given that that the weldments are steel and not aluminium is > this edge > > clearance sufficient? > > > > The archives indicate that that these parts have been > problematic for > > some. Based on what I read, I knew to be fairly aggressive in > clamping > > the parts to get the most clearance possible. Interestingly, I > did > > have to shim the side (towards the skin) WD-1002 flanges about > a 1/8" > > to get reasonable edge clearance. Even so, the maximum edge > clearance > > would be just over 1/8" if the rivets were evenly spaced on > the > > flange. This suggests that 3/16" spacing might be okay in this > > application. > > > > Personally, I think this is one area where the plans should > give the > > builder a bit of a heads up as to what to do and what to expect. > > > > Any comments or should I talk to the Van's order desk yet again.. > > > > Cheers > > > > Les Kearney > > > > #40643 - Frustrated in the fuse .. > > > > * > > * > > ========== > RV10-List Email Forum - http://www.matronics.com/Navigator?RV10-List > ========== > _- > = - NEW MATRONICS WEB FORUMS - > ========== > > > > > ________________________________________________________________________________
Subject: FPS Lessons Learnt
Date: Oct 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Hi John, The Showplanes FPS is an elegant, simple, effective design that I am sure has been used with great success in many RVs. I am peeved at the price and the quality of documentation that fails to warn of the not so obvious consequences of driving the flap motor while the FPS is installed. The only technical issue I might have with their design is the need for the fusible links - I need to think about the REAL need a little more. The relay/switch logic is pretty trivial and once this has been worked out, the required circuit diagram and PCB are elementary. The convenience of the Showplanes system is the switch bracket and positioning rod assembly - so long as you confirm proper engagement of the switches , it is elegant and should work a treat. I won't reproduce the circuit for the Showplanes FPS - they may have Intellectual Property in it - but it's not rocket science. If you weren't building an RV, and armed with a basic knowledge of switch logic, you could design (and probably even build) an FPS with two 12V DPDT relays, 2 (optional) diodes and 2 microswitches on a sunday arvo. The hard part is not the controller, but the position switching mechanism and I think the showplanes concept is excellent. The Aircraft Extras FPS Plus NT (with Ray Allen position indicator in the cost) is almost the same price as the Showplanes unit, but is probably micoprocessor controlled to perform the automated functionality it offers. Go figure the Showplanes pricing logic. cheers, Ron ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Wednesday, 24 October 2007 10:51 AM To: rv10-list(at)matronics.com Subject: RE: RV10-List: FPS Lessons Learnt Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a superior product. Would gladly send you money to offset the professional report. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM To: rv10-list(at)matronics.com Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3. use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Subject: Family project
From: "tganster" <tganster(at)mwwb.net>
Date: Oct 23, 2007
Hello all, I have been lurking for 2 1/2 years and have finally jumped the fence. The 10 empennage will be here Thurs. I live in a rural area of WI about an hour west of Green Bay with my wife and large family (9 kids). This brings up my first question. What have others done to include their families in the building process. My children are all very exited to help out in some way. I had some discussion with Dan Lloyd at airventure and have read Tim's web sight over concerning this matter, but would appreciate other comments. Tom Ganster CLI 40778 Just getting started Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141424#141424 ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: FPS Lessons Learnt
Date: Oct 24, 2007
Ron, in your opinion does this pose any potential safety issue with an inadvertent extension or retraction in flight? John 40319 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Wednesday, 24 October 2007 12:03 PM Subject: RE: RV10-List: FPS Lessons Learnt Hi John, The Showplanes FPS is an elegant, simple, effective design that I am sure has been used with great success in many RVs. I am peeved at the price and the quality of documentation that fails to warn of the not so obvious consequences of driving the flap motor while the FPS is installed. The only technical issue I might have with their design is the need for the fusible links - I need to think about the REAL need a little more. The relay/switch logic is pretty trivial and once this has been worked out, the required circuit diagram and PCB are elementary. The convenience of the Showplanes system is the switch bracket and positioning rod assembly - so long as you confirm proper engagement of the switches , it is elegant and should work a treat. I won't reproduce the circuit for the Showplanes FPS - they may have Intellectual Property in it - but it's not rocket science. If you weren't building an RV, and armed with a basic knowledge of switch logic, you could design (and probably even build) an FPS with two 12V DPDT relays, 2 (optional) diodes and 2 microswitches on a sunday arvo. The hard part is not the controller, but the position switching mechanism and I think the showplanes concept is excellent. The Aircraft Extras FPS Plus NT (with Ray Allen position indicator in the cost) is almost the same price as the Showplanes unit, but is probably micoprocessor controlled to perform the automated functionality it offers. Go figure the Showplanes pricing logic. cheers, Ron _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Wednesday, 24 October 2007 10:51 AM Subject: RE: RV10-List: FPS Lessons Learnt Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a superior product. Would gladly send you money to offset the professional report. John Cox _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3. use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com p://www.matronics.com/Navigator?RV10-List ics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
Subject: Glasair III Engine/Fuel Problem
Date: Oct 23, 2007
From: darnpilot(at)aol.com
Hello: I cannot get the Glasair forum to work, so please indulge me if you will. ? I've recently purchased a Glasair III.? I have been having continued problems with a very rough running engine.? It will run fine for 15 minutes then start running rough and losing power.? It has even quit running completely.? The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters).? It still has the same problem.? It will run fine for awhile, then very rough or not at all (on the ground and in the air).? There is no obvious problem that we can find as everything previously mentioned has been double checked again.? Problem occurs with or without the boost pump on.? The last time the engine would run at 17" MP but no more. ? The latest "guess" is the fuel servo.? The only thing that has not been checked (other than the fuel servo) is the fuel selector valve.? So far alot of effort (and $$$) have been spent with no solution.? I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward.? Ideas?? HELP!? ? My airplane is stuck at a small airfield in the middle of nowhere...please help. ? BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done.? I will never take my plane back there. ? Jeff ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
Subject: FPS Lessons Learnt
Date: Oct 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
My opinion?- pretty unlikely. Power is only applied to extend or retract the flap via the flap switch. If a fault occurs, more likely the flap will either not extend further (requring a no flaps or reduced flaps landing), or not retract (maybe a go round with flaps extended). ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Dunne Sent: Wednesday, 24 October 2007 12:50 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: FPS Lessons Learnt Ron, in your opinion does this pose any potential safety issue with an inadvertent extension or retraction in flight? John 40319 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Wednesday, 24 October 2007 12:03 PM To: rv10-list(at)matronics.com Subject: RE: RV10-List: FPS Lessons Learnt Hi John, The Showplanes FPS is an elegant, simple, effective design that I am sure has been used with great success in many RVs. I am peeved at the price and the quality of documentation that fails to warn of the not so obvious consequences of driving the flap motor while the FPS is installed. The only technical issue I might have with their design is the need for the fusible links - I need to think about the REAL need a little more. The relay/switch logic is pretty trivial and once this has been worked out, the required circuit diagram and PCB are elementary. The convenience of the Showplanes system is the switch bracket and positioning rod assembly - so long as you confirm proper engagement of the switches , it is elegant and should work a treat. I won't reproduce the circuit for the Showplanes FPS - they may have Intellectual Property in it - but it's not rocket science. If you weren't building an RV, and armed with a basic knowledge of switch logic, you could design (and probably even build) an FPS with two 12V DPDT relays, 2 (optional) diodes and 2 microswitches on a sunday arvo. The hard part is not the controller, but the position switching mechanism and I think the showplanes concept is excellent. The Aircraft Extras FPS Plus NT (with Ray Allen position indicator in the cost) is almost the same price as the Showplanes unit, but is probably micoprocessor controlled to perform the automated functionality it offers. Go figure the Showplanes pricing logic. cheers, Ron ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John W. Cox Sent: Wednesday, 24 October 2007 10:51 AM To: rv10-list(at)matronics.com Subject: RE: RV10-List: FPS Lessons Learnt Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a superior product. Would gladly send you money to offset the professional report. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM To: rv10-list(at)matronics.com Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a professional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and disassembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links. Cost of the components is about $15. The $225 cost of the unit is extortionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the retract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the flaps would not retract. If the flaps will not retract using the FPS, the only way to retract them is to apply reverse voltage directly to the flap motor. But if the FPS is connected, this will send power the wrong way through the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the flaps while the FPS was connected cooked the controller and rendered retract permanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitches are being properly opened/closed by the positioning rod along its travel. 3. use a molex or equivalent connector at the flap motor/actuator connector so that the flap can be extended/retracted manually with the controller installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel tomorrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com p://www.matronics.com/Navigator?RV10-List ics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." - The RV10-List Email Forum - - NEW MATRONICS WEB FORUMS - --> http://forums.matronics.com "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Glasair III Engine/Fuel Problem
Date: Oct 23, 2007
I suggest you contact the field rep for the Seattle area assuming your engine is a Lycoming. He is Brian Costello at BCostello(at)Lycoming.testron.com. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of darnpilot(at)aol.com Sent: Tuesday, October 23, 2007 8:34 PM Subject: RV10-List: Glasair III Engine/Fuel Problem Hello: I cannot get the Glasair forum to work, so please indulge me if you will. I've recently purchased a Glasair III. I have been having continued problems with a very rough running engine. It will run fine for 15 minutes then start running rough and losing power. It has even quit running completely. The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters). It still has the same problem. It will run fine for awhile, then very rough or not at all (on the ground and in the air). There is no obvious problem that we can find as everything previously mentioned has been double checked again. Problem occurs with or without the boost pump on. The last time the engine would run at 17" MP but no more. The latest "guess" is the fuel servo. The only thing that has not been checked (other than the fuel servo) is the fuel selector valve. So far alot of effort (and $$$) have been spent with no solution. I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward. Ideas? HELP! My airplane is stuck at a small airfield in the middle of nowhere...please help. BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done. I will never take my plane back there. Jeff _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
Subject: Re: Glasair III Engine/Fuel Problem
Date: Oct 24, 2007
From: darnpilot(at)aol.com
David: The email address bounced.? Do you have another? Thank you. Jeff -----Original Message----- From: David McNeill <dlm46007(at)cox.net> Sent: Tue, 23 Oct 2007 11:48 pm Subject: RE: RV10-List: Glasair III Engine/Fuel Problem I suggest you contact the field rep for the Seattle area assuming your engine is a Lycoming. He is Brian Costello at BCostello(at)Lycoming.testron.com. ? From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of darnpilot(at)aol.com Sent: Tuesday, October 23, 2007 8:34 PM Subject: RV10-List: Glasair III Engine/Fuel Problem Hello: I cannot get the Glasair forum to work, so please indulge me if you will. ? ? I've recently purchased a Glasair III.? I have been having continued problems with a very rough running engine.? It will run fine for 15 minutes then start running rough and losing power.? It has even quit running completely.? The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters).? It still has the same problem.? It will run fine for awhile, then very rough or not at all (on the ground and in the air).? There is no obvious problem that we can find as everything previously mentioned has been double checked again.? Problem occurs with or without the boost pump on.? The last time the engine would run at 17" MP but no more. ? The latest "guess" is the fuel servo.? The only thing that has not been checked (other than the fuel servo) is the fuel selector valve.? So far alot of effort (and $$$) have been spent with no solution.? I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward.? Ideas?? HELP!? ? My airplane is stuck at a small airfield in the middle of nowhere...please help. ? BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done.? I will never take my plane back there. ? Jeff Email and AIM finally together. You've gotta check out free AOL Mail! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: <millstees(at)ameritech.net>
Subject: Glasair III Engine/Fuel Problem
Date: Oct 23, 2007
I think the email address should include textron not testron _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of darnpilot(at)aol.com Sent: Tuesday, October 23, 2007 11:07 PM Subject: Re: RV10-List: Glasair III Engine/Fuel Problem David: The email address bounced. Do you have another? Thank you. Jeff -----Original Message----- From: David McNeill <dlm46007(at)cox.net> Sent: Tue, 23 Oct 2007 11:48 pm Subject: RE: RV10-List: Glasair III Engine/Fuel Problem I suggest you contact the field rep for the Seattle area assuming your engine is a Lycoming. He is Brian Costello at BCostello(at)Lycoming.testron.com. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com ] On Behalf Of darnpilot(at)aol.com Sent: Tuesday, October 23, 2007 8:34 PM Subject: RV10-List: Glasair III Engine/Fuel Problem Hello: I cannot get the Glasair forum to work, so please indulge me if you will. I've recently purchased a Glasair III. I have been having continued problems with a very rough running engine. It will run fine for 15 minutes then start running rough and losing power. It has even quit running completely. The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters). It still has the same problem. It will run fine for awhile, then very rough or not at all (on the ground and in the air). There is no obvious problem that we can find as everything previously mentioned has been double checked again. Problem occurs with or without the boost pump on. The last time the engine would run at 17" MP but no more. The latest "guess" is the fuel servo. The only thing that has not been checked (other than the fuel servo) is the fuel selector valve. So far alot of effort (and $$$) have been spent with no solution. I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward. Ideas? HELP! My airplane is stuck at a small airfield in the middle of nowhere...please help. BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done. I will never take my plane back there. Jeff _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com ">http://forums.matronics.com ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Glasair III Engine/Fuel Problem
Date: Oct 23, 2007
Jeff, Assuming a Lycoming IO-540 with Bendix fuel injection: Make sure you have around 25 PSI fuel pressure between the engine fuel pump and the servo. The pressure should be about the same with the boost pump on or off, or the engine off with boost pump on. If you don't have that, fix it first. Next if you disconnect the fuel hose at the servo and run it into a bucket, you should be getting well over 40 gallons per hour of fuel flow. You can measure on the fuel flow gauge or with a stopwatch and a gas can. Be careful, it's a lot of fuel and it burns very well. If the fuel flow is low, you may have a blocked hose, filter, inlet, or fuel valve. Check the finger screens in the fuel tanks. Same on all tanks? If you have fuel pressure and fuel flow before the servo, the problem is most likely the servo, but also check for a blocked (dirty) air filter, dirty servo filter (inside the servo). There are lots of other possibilities. If you want to give me a call tomorrow I'll try to help out. Good Luck, Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of darnpilot(at)aol.com Sent: Tuesday, October 23, 2007 8:34 PM Subject: RV10-List: Glasair III Engine/Fuel Problem Hello: I cannot get the Glasair forum to work, so please indulge me if you will. I've recently purchased a Glasair III. I have been having continued problems with a very rough running engine. It will run fine for 15 minutes then start running rough and losing power. It has even quit running completely. The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters). It still has the same problem. It will run fine for awhile, then very rough or not at all (on the ground and in the air). There is no obvious problem that we can find as everything previously mentioned has been double checked again. Problem occurs with or without the boost pump on. The last time the engine would run at 17" MP but no more. The latest "guess" is the fuel servo. The only thing that has not been checked (other than the fuel servo) is the fuel selector valve. So far alot of effort (and $$$) have been spent with no solution. I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward. Ideas? HELP! My airplane is stuck at a small airfield in the middle of nowhere...please help. BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done. I will never take my plane back there. Jeff _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! ________________________________________________________________________________
Subject: Reality Check - cost of an RV10
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Oct 23, 2007
I read with great interest Mr. VanG's article in R-Vartor recently. Kuddos to him on the completion of the plane. I do want to take issue however with the cost estimates at the end of the article. There is no way on earth that you or I can build an RV10 equiped like his for $110-115K - it is simply not going to happen. Lets run the numbers: 1. Basic Q/B kit is going to run $48,325 2. Delivery (it will not levitate to your door) min $ 2,500 3. If you or I want an Aero Sport IO-540 min $40,000 4. Lighting and Strobes and basic electrical $ 2,000 5. Fuel pump and fuel filter - fuel sender $1,000 6. Hartzel 2 blade prop (freight included above) $6,260 7. Paint it yourself materials only $2,000 8. Interior (do you want it to look nice) minimum $2,000 9. Firewall forward kit from vans (no throtle quad) $6,000 _________ Total $110,000 OPPPPS - we forgot avionics - If you want a minimal VFR panel (ex Dynon - Garmin 296 - Radio - TXP = min $10,000 Van's Panel works out to $16,000 at normal retail prices putting his plane out there at a MINIMUM of $126,000 This includes NO FRILLS - NO TOOLS - No builders assist (classes)- no special options like Flap position system - no gascolator - no screw ups where you need to replace parts - nothing extra In the real world the Q/B plane will cost you a minimum of $135K and more likely $140-150. You have to buy tools - you will need builders assist - you will need to hire a painter or do a Macco paint job on a $150K airplane. You will want a nice interior and you will need a decent panel when you are going 200mph. Vans make a great plane at a decent price, but you can get an off the shelf LSA for 100K. An RV10 kit is not the same thing. DO NOT START THIS PROJECT WITHOUT A MINIMUM BUDGET OF $130,000 -------- OSH '08 or Bust Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141449#141449 ________________________________________________________________________________
Subject: Reality Check - cost of an RV10
Date: Oct 24, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Amen - and throw in a crappy US dollar exchange rate of say $0.75 on average over the kit purchase price, and then overseas freight + GST at 10% on top of the lot and the pain is far greater! If you want all new parts (engine etc) don't expect to get by for less than $200k in Oz - unless the Aussie dollar continues its drive above US$0.90 ;-> Ron -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of AirMike Sent: Wednesday, 24 October 2007 2:56 PM Subject: RV10-List: Reality Check - cost of an RV10 I read with great interest Mr. VanG's article in R-Vartor recently. Kuddos to him on the completion of the plane. I do want to take issue however with the cost estimates at the end of the article. There is no way on earth that you or I can build an RV10 equiped like his for $110-115K - it is simply not going to happen. Lets run the numbers: 1. Basic Q/B kit is going to run $48,325 2. Delivery (it will not levitate to your door) min $ 2,500 3. If you or I want an Aero Sport IO-540 min $40,000 4. Lighting and Strobes and basic electrical $ 2,000 5. Fuel pump and fuel filter - fuel sender $1,000 6. Hartzel 2 blade prop (freight included above) $6,260 7. Paint it yourself materials only $2,000 8. Interior (do you want it to look nice) minimum $2,000 9. Firewall forward kit from vans (no throtle quad) $6,000 _________ Total $110,000 OPPPPS - we forgot avionics - If you want a minimal VFR panel (ex Dynon - Garmin 296 - Radio - TXP = min $10,000 Van's Panel works out to $16,000 at normal retail prices putting his plane out there at a MINIMUM of $126,000 This includes NO FRILLS - NO TOOLS - No builders assist (classes)- no special options like Flap position system - no gascolator - no screw ups where you need to replace parts - nothing extra In the real world the Q/B plane will cost you a minimum of $135K and more likely $140-150. You have to buy tools - you will need builders assist - you will need to hire a painter or do a Macco paint job on a $150K airplane. You will want a nice interior and you will need a decent panel when you are going 200mph. Vans make a great plane at a decent price, but you can get an off the shelf LSA for 100K. An RV10 kit is not the same thing. DO NOT START THIS PROJECT WITHOUT A MINIMUM BUDGET OF $130,000 -------- OSH '08 or Bust Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141449#141449 "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "Russell Daves" <dav1111(at)suddenlink.net>
Subject: Re: cabin top trimming
Date: Oct 24, 2007
I strongly concur with both Jesse (about being real cautious installing the cabin top without the tailcone attached) and John re: doing the wheel pants, gear leg and intersection fairings. DON'T wait until you have the wings installed to do the pants, gear legs and intersection fairings. You won't like having to work under the wings. In addition, it is tons easier to level the fuselage (front and back and side to side with it seating on a work bench with the gear legs and wheels off the floor than trying to get it all level with jacks after the engine is hung and the wings are on. You want to set the "level" of the wheel pants in the flying mode, i.e. with all the weight off both the nose gear and the main gear. If you wait to the section in the plans where Van's calls out the install of the wheel pants you will need to jack up both wings, and put an engine hoist on the engine to life up the nose wheel off the floor in order to attempt to level the airplane for flight mode. Russ Daves N710RV - #40044 175+ hours and climbing What an airplane!!! From: "John Hilger" <ninepapa(at)bendbroadband.com> Subject: Re: cabin top trimming Chris You might consider doing the wheel pants, gear leg, and intersection fairings. That might keep you busy for a while. John ----- Original Message ----- From: Chris Hukill To: rv10-list(at)matronics.com Sent: Tuesday, October 23, 2007 9:03 AM Subject: RV10-List: cabin top trimming I am to the point of attaching the tailcone, however I won't have room for the combined length of the assembly in my hanger for a few months. So I am considering doing the trimming and fitting of the cabin top without the tailcone attached. Besides not being able to fit and drill the aft flange of the top, is there any reason I couldn't fit the rest of the top? Has anyone that has gone before me have any input on this? Thanks Chris Hukill potential plan deviant ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Re: Glasair III Engine/Fuel Problem
Date: Oct 24, 2007
Is your plane still in the Fort Pierce area? If it is still there I will be glad to help you with tools, my time and a second opinion. Rob Kermanj. On Oct 23, 2007, at 11:34 PM, darnpilot(at)aol.com wrote: > Hello: > > > I cannot get the Glasair forum to work, so please indulge me if you > will. > > > I've recently purchased a Glasair III. I have been having > continued problems with a very rough running engine. > > It will run fine for 15 minutes then start running rough and losing > power. > > It has even quit running completely. > > The fuel system has been cleaned (injectors, fuel distributor, > gascolator and filter, and screen filters). It still has the same > problem. > > It will run fine for awhile, then very rough or not at all (on the > ground and in the air). > > There is no obvious problem that we can find as everything > previously mentioned has been double checked again. > > Problem occurs with or without the boost pump on. The last time > the engine would run at 17" MP but no more. > > > The latest "guess" is the fuel servo. The only thing that has not > been checked (other than the fuel servo) is the fuel selector valve. > > So far alot of effort (and $$$) have been spent with no solution. > > I hate to spend big $$$ on a now or rebuilt fuel servo and again > find the same problem afterward. Ideas? HELP! > > > My airplane is stuck at a small airfield in the middle of > nowhere...please help. > > > BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL > to have this fixed as well as some gear work done. I will never > take my plane back there. > > > Jeff > > Email and AIM finally together. You've gotta check out free AOL Mail! > > ________________________________________________________________________________
From: "Bob Leffler" <rv(at)thelefflers.com>
Subject: Family project
Date: Oct 24, 2007
They're quite a few tasks the kids can help, depending on their age. My kids have helped buck rivets, dimple, and debur. You always can use a third hand and there is always a mess to be cleaned up. My son (now 18) has done many of the building tasks on his own, like cutting parts on the band saw or match drilling. He has also used the squeezer to set rivets. When I was riveting the horizontal stab, my daughter help with the clecos (after this I bought a pneumatic cleco gun) and putting rivets into the holes. This made things go a little faster since my son and I didn't have to put tools down. I have a DRDT-2 and my wife even enjoys dimpling. She did most of the Vert. Stab. You'll be able find many jobs they can do. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of tganster Sent: Tuesday, October 23, 2007 10:36 PM Subject: RV10-List: Family project Hello all, I have been lurking for 2 1/2 years and have finally jumped the fence. The 10 empennage will be here Thurs. I live in a rural area of WI about an hour west of Green Bay with my wife and large family (9 kids). This brings up my first question. What have others done to include their families in the building process. My children are all very exited to help out in some way. I had some discussion with Dan Lloyd at airventure and have read Tim's web sight over concerning this matter, but would appreciate other comments. Tom Ganster CLI 40778 Just getting started Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141424#141424 __________ NOD32 2612 (20071024) Information __________ ________________________________________________________________________________
Subject: Re: Glasair III Engine/Fuel Problem
Date: Oct 24, 2007
From: darnpilot(at)aol.com
1) Ron, please give me your contact info.? 2) The engine is an IO-540 with Bendix servo.? (Dave, I'll call you.) Thank you. Jeff 904-234-8718 -----Original Message----- From: Rob Kermanj <flysrv10(at)gmail.com> Sent: Wed, 24 Oct 2007 6:54 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem Is your plane still in the Fort Pierce area? ?If it is still there I will be glad to help you with tools, my time and a second opinion. Rob Kermanj. ?? On Oct 23, 2007, at 11:34 PM, darnpilot(at)aol.com wrote: Hello: I cannot get the Glasair forum to work, so please indulge me if you will. ? ? I've recently purchased a Glasair III.? I have been having continued problems with a very rough running engine.? It will run fine for 15 minutes then start running rough and losing power.? It has even quit running completely.? The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters).? It still has the same problem.? It will run fine for awhile, then very rough or not at all (on the ground and in the air).? There is no obvious problem that we can find as everything previously mentioned has been double checked again.? Problem occurs with or without the boost pump on.? The last time the engine would run at 17" MP but no more. ? The latest "guess" is the fuel servo.? The only thing that has not been checked (other than the fuel servo) is the fuel selector valve.? So far alot of effort (and $$$) have been spent with no solution.? I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward.? Ideas?? HELP!? ? My airplane is stuck at a small airfield in the middle of nowhere...please help. ? BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done.? I will never take my plane back there. ? Jeff Email and AIM finally together. You've gotta check out free AOL Mail! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
Subject: Family project
Date: Oct 24, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
Congrats Tom, and we look forward to hearing about your progress. If you want to have your wife talk to Trish feel free to call and they can brainstorm on how each team member can participate. Each of our kids got to sign the inside of every structure they worked on, with name, date and age. Even the younger kids can participate by handing tools, sorting pieces etc. Give us a call, and I would be happy to fly up and give you guys some motivational rides and get everyone excited about the adventure ahead! Dan N289DT RV10E Flying -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of tganster Sent: Tuesday, October 23, 2007 10:36 PM Subject: RV10-List: Family project Hello all, I have been lurking for 2 1/2 years and have finally jumped the fence. The 10 empennage will be here Thurs. I live in a rural area of WI about an hour west of Green Bay with my wife and large family (9 kids). This brings up my first question. What have others done to include their families in the building process. My children are all very exited to help out in some way. I had some discussion with Dan Lloyd at airventure and have read Tim's web sight over concerning this matter, but would appreciate other comments. Tom Ganster CLI 40778 Just getting started Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141424#141424 ________________________________________________________________________________
Subject: Re: Glasair III Engine/Fuel Problem
Date: Oct 24, 2007
From: darnpilot(at)aol.com
The real goofy part about all this is its intermittent. So far we've been lucky that every time its happened near an airport. I'll have to check the Glasair manual to see where all the filters are, but we've checked the servo screen, divider, injectors, gascolator, and replaced fuel filter. Have not checked fuel selector or if there are any screens there or at the tanks. Air is the other part of the equation, and now that its mentioned, I do not thinks its been checked. I guess the air filter and alternate air are the only points to check? Have not check the fuel flow into a bucket (have flowed the injectors - OK). The difficult problem is the intermittent nature. Fuel flow and pressure seems OK on the gauge (on the ground when the OK runups are done), but to be honest, when you're at 800' with a badly missing engine, gauges are secondary to getting on the ground. Boost pump makes no difference when it happens. Are there screens at the selector? Any other screens in the fuel system? Engine has 200 hours, built in 1990 and checked again in 1994. The fuel had crap and water in it when I picked it up, but its been cleaned up. That's the reason we've suspected fuel contamination and spent a lot of time getting that cleaned up, but air is something we must check too. I'm not a mechanic, but I wonder why they didn't check that too (or did they)? Remember before taking to the air (initially and after each "fix") we've done complete high power runups and all was fine. The engine ran good in the air on three occasions for about 15 minutes (taxi, run-up, takeoff, climb, cruise, and on one occasion - descent and touch and go) before it started the roughness/misfiring/loss of power. Mag checks are good. One more item: The time it happened orbiting the field, we got to 2500' before it started again. I reduced power to 17.5" and it ran fine, but it would take no more throttle. Orbiting at 17.5" I checked boost pump/magnetos - worked fine. I did not check FF/pressure as the EI 800 gauges on this plane seem unreliable (plus I probably forgot in the commotion). Engine compressions are between 62-72. Attitude seems to make no difference (mine or the airplanes). Help?!? Jeff 904-234-8718 -----Original Message----- From: darnpilot(at)aol.com Sent: Wed, 24 Oct 2007 8:29 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem ? ? 1) Ron, please give me your contact info.? ? 2) The engine is an IO-540 with Bendix servo.? (Dave, I'll call you.) ? Thank you. ? Jeff 904-234-8718 -----Original Message----- From: Rob Kermanj <flysrv10(at)gmail.com> Sent: Wed, 24 Oct 2007 6:54 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem Is your plane still in the Fort Pierce area? ?If it is still there I will be glad to help you with tools, my time and a second opinion. Rob Kermanj. ?? On Oct 23, 2007, at 11:34 PM, darnpilot(at)aol.com wrote: Hello: I cannot get the Glasair forum to work, so please indulge me if you will. ? ? I've recently purchased a Glasair III.? I have been having continued problems with a very rough running engine.? It will run fine for 15 minutes then start running rough and losing power.? It has even quit running completely.? The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters).? It still has the same problem.? It will run fine for awhile, then very rough or not at all (on the ground and in the air).? There is no obvious problem that we can find as everything previously mentioned has been double checked again.? Problem occurs with or without the boost pump on.? The last time the engine would run at 17" MP but no more. ? The latest "guess" is the fuel servo.? The only thing that has not been checked (other than the fuel servo) is the fuel selector valve.? So far alot of effort (and $$$) have been spent with no solution.? I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward.? Ideas?? HELP!? ? My airplane is stuck at a small airfield in the middle of nowhere...please help. ? BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done.? I will never take my plane back there. ? Jeff Email and AIM finally together. You've gotta check out free AOL Mail! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
Date: Oct 24, 2007
From: John Hurst <johnh38(at)yahoo.com>
Subject: Fuel Pump & Flo-Scan wiring ?
I am installing the fuel system and am wondering if I should use Molex conn ectors or some other type of connector on the fuel pump and Flo-scan units for easy installation & removal (if necessary down the road). Any recommen dations before I finalize this area? Or would I be better off using butt co nnectors with these wires? I want to make the connections as easy as possi ble when the time comes to wiring.=0A =0Ajohn=0A40102 ________________________________________________________________________________
Date: Oct 24, 2007
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Subject: Re: Fuel Pump & Flo-Scan wiring ?
I put molex connectors just as you have described. Single pull disconnects all wires at once instead of two or three pulls depending on the number of connectors. -----Original Message----- >From: John Hurst <johnh38(at)yahoo.com> >Sent: Oct 24, 2007 12:22 PM >To: rv10-list(at)matronics.com >Subject: RV10-List: Fuel Pump & Flo-Scan wiring ? > >I am installing the fuel system and am wondering if I should use Molex connectors or some other type of connector on the fuel pump and Flo-scan units for easy installation & removal (if necessary down the road). Any recommendations before I finalize this area? Or would I be better off using butt connectors with these wires? I want to make the connections as easy as possible when the time comes to wiring. > >john >40102 ________________________________________________________________________________
Date: Oct 24, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: Seat rivets LP4-3 vs CS4-4
ok. thanks for the replies. i think i will take some liberties in this area, and for once, do a small mod intentionally versus the other kind. ;) Jae 40533 ________________________________________________________________________________
Date: Oct 24, 2007
From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Re: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Les... strange that this gap should exist. i don't recall having any issues here and with the rivets in, everything is tight. a picture would help. Jae 40533 Les Kearney wrote: > > Hi Again > > I heard back from Ken at Vans. According to Ken, the engineering > group is not concerned about the 3/32 edge clearance that I achieved. > > I also have a gap between the F1001B and the F1040 fuse channel at the > forward end that I dont think will close when riveted. They said I > could shim the gap if desired. > > Cheers > > Les > > #40643 Singing the Section 29 Blues. > > * > * ________________________________________________________________________________
Subject: cabin top trimming
Date: Oct 24, 2007
From: "Chris Johnston" <CJohnston(at)popsound.com>
I'm doing the wheel fairings right now, and I can tell you it would be a real bummer to do it with the engine and wings on. I've got the airplane up in the air pretty easily right now with no engine on, and no wings. I actually went down to my local Harbor Freight Tools and bought the scissor lift table (on sale for $199! Add that to the cost of building..) and it makes it much easier to put the plane up and back down. I think it's this one here: http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=93116 I actually modified it by cutting down the push handle and mounting it so it lays flat instead of upright. Worked like a charm. Now I can position it under the aircraft with the appropriate amount of padding, and raise and lower the plane to my heart's delight! I've already hit my head on the wing spar a few times, but I'm happier to dent my head than the wing skin. :-) cj -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Russell Daves Sent: Wednesday, October 24, 2007 2:16 AM Subject: Re: RV10-List: cabin top trimming I strongly concur with both Jesse (about being real cautious installing the cabin top without the tailcone attached) and John re: doing the wheel pants, gear leg and intersection fairings. DON'T wait until you have the wings installed to do the pants, gear legs and intersection fairings. You won't like having to work under the wings. In addition, it is tons easier to level the fuselage (front and back and side to side with it seating on a work bench with the gear legs and wheels off the floor than trying to get it all level with jacks after the engine is hung and the wings are on. You want to set the "level" of the wheel pants in the flying mode, i.e. with all the weight off both the nose gear and the main gear. If you wait to the section in the plans where Van's calls out the install of the wheel pants you will need to jack up both wings, and put an engine hoist on the engine to life up the nose wheel off the floor in order to attempt to level the airplane for flight mode. Russ Daves N710RV - #40044 175+ hours and climbing What an airplane!!! Time: From: "John Hilger" Subject: Re: cabin top trimming Chris You might consider doing the wheel pants, gear leg, and intersection fairings. That might keep you busy for a while. John ----- Original Message ----- From: Chris Hukill To: rv10-list(at)matronics.com Sent: Tuesday, October 23, 2007 9:03 AM Subject: RV10-List: cabin top trimming I am to the point of attaching the tailcone, however I won't have room for the combined length of the assembly in my hanger for a few months. So I am considering doing the trimming and fitting of the cabin top without the tailcone attached. Besides not being able to fit and drill the aft flange of the top, is there any reason I couldn't fit the rest of the top? Has anyone that has gone before me have any input on this? Thanks Chris Hukill potential plan deviant ________________________________________________________________________________
Date: Oct 24, 2007
From: LES KEARNEY <Kearney(at)shaw.ca>
Subject: Re: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Hi Jae Perhaps the rivets will close the gap=2E However=2C I am used to seeing parts sit flush befor rivetting=2E In any event=2C I will try to post a picture later tonight=2E Cheers Les ----- Original Message ----- From=3A Jae Chang =3Cjc-matronics=5Frv10=40jline=2Ecom=3E Date=3A Wednesday=2C October 24=2C 2007 12=3A05 pm Subject=3A Re=3A FW=3A RV10-List=3A WD-1002 / F1001B / F1040 Fuse channe l rivet holes To=3A rv10-list=40matronics=2Ecom =3E --=3E RV10-List message posted by=3A Jae Chang =3Cjc- =3E matronics=5Frv10=40jline=2Ecom=3E =3E Les=2E=2E=2E strange that this gap should exist=2E i don=27t recall having =3E any =3E issues here and with the rivets in=2C everything is tight=2E a =3E picture would =3E help=2E =3E =3E Jae =3E 40533 =3E =3E Les Kearney wrote=3A =3E =3E =3E =3E Hi Again =3E =3E =3E =3E I heard back from Ken at Van=92s=2E According to Ken=2C the =3E engineering =3E =3E group is not concerned about the 3/32 edge clearance that I =3E achieved=2E=3E =3E =3E I also have a gap between the F1001B and the F1040 fuse =3E channel at the =3E =3E forward end that I don=92t think will close when riveted=2E They =3E said I =3E =3E could shim the gap if desired=2E =3E =3E =3E =3E Cheers =3E =3E =3E =3E Les =3E =3E =3E =3E =2340643 ' Singing the Section 29 Blues=85=2E =3E =3E =3E =3E * =3E =3E * =3E =3E =5F-====================== ======================== ============= =3E =5F-= - The =3E RV10-List Email Forum - =3E =5F-= Use the Matronics List Features Navigator to browse =3E =5F-= the many List utilities such as the Subscriptions page=2C =3E =5F-= Archive Search =26 Download=2C 7-Day Browse=2C Chat=2C FAQ=2C =3E =5F-= Photoshare=2C and much much more=3A =3E =5F-= --=3E http=3A//www=2Ematronics=2Ecom/Navigator=3FRV10-List =3E =5F-====================== ======================== ============= =3E =5F- =3E = - NEW MATRONICS WEB FORUMS - =3E =5F-= Same great content now also available via the Web Forums! =3E =5F-= --=3E http=3A//forums=2Ematronics=2Ecom =3E =5F-====================== ======================== ============= =3E =3E =3E =3E ________________________________________________________________________________
Date: Oct 24, 2007
From: Patrick Thyssen <jump2(at)sbcglobal.net>
Subject: Re: Seat rivets LP4-3 vs CS4-4
I also did mine with C/S rivets just because the cargo floor was done with c/s rivets. It is smooth so get the velco out. Here's a question for the group and that is, with abby's light grey interior what kind and color interior paint did you use? Same for instrument panel. Tim said he mixed at paint store? We"ll see everyone at copperstate I hope. Pictures Please. Patrick Thyssen I love my OP Tech oops Aerosonics Jae Chang wrote: ok. thanks for the replies. i think i will take some liberties in this area, and for once, do a small mod intentionally versus the other kind. ;) Jae 40533 ________________________________________________________________________________
Subject: New product annoucement
From: "=?utf-8?B?Qm9iIE5ld21hbg==?=" <rcnewman(at)mycingular.blackberry.net>
Date: Oct 24, 2007
Fellow RV builders, I'm pleased to annouce we have added two new models to the Safety-Trim product family. In addition to our standard features of time limited servo control, adjustable speed control, emergency reverse and simplified pilot/co-pilot wiring we now have models with that provide 2 user adjustable preset speeds. This feature allows you to control your trim response based on aircraft performance. This feature is especially useful in aircraft with a large performance envelope such as the RVs. For all the details please visit our website. www.tcwtech.com Thanks, Bob Newman. Rv-10 #40176 Sent via BlackBerry by AT&T ________________________________________________________________________________
From: "ddddsp1(at)juno.com" <ddddsp1(at)juno.com>
Date: Oct 24, 2007
Subject: Reality Check - cost of an RV10
I think if you ask Van and the people who put the estimator numbers toge ther, they will tell you that NUMBER does NOT include a NEW motor or $50 -100K in Avionics. That estimator will get you a Basic VFR aircraft th at performs the same as a $300k RV10. Van's philosophy for building HBA C has not changed...........Great Performance, Great Economy, at a Great Price. It is the people building these planes that make the conscious decisions to spend more for NEW vs used or rebuilt that refute Van's num bers. The neat thing about Van's kits and building an EXP is the abilit y to spend as much as you want IF you want too. I find it hard to tell a guy who has made millions over 35 years that he is misleading his cust omer. But is it a free speech world........and anyone can disagree or e ven call him a liar. I call Van the smartest guy in GA aviation. The r est of us only wish we had done what he has done............of course lo ok at the posts on this site, on VAF, and many others. Thousands of us are telling Van everyday HOW to run his business........thank God he has learned to listen to only the important suggestions and comments. Plea se don't ruin peoples dream because you don't have the same philosopy as Van on the RV10. Off the soapbox and into the plane going fishing in SD. DEAN 805HL _____________________________________________________________ It's never been easier to change your name. Click now! http://thirdpartyoffers.juno.com/TGL2111/fc/Ioyw6iif5faL9Q7cunq7JvTicQAO 6EP3ujYvyofecXzmYhfojhPd6U/ ________________________________________________________________________________
Date: Oct 24, 2007
From: Rick Sked <ricksked(at)embarqmail.com>
Subject: Re: Reality Check - cost of an RV10
Dean, After admiring your RV-10 I can see where you followed Van's great economy philosohpy to a Tee!!=C2- :) Rick S. ----- Original Message ----- From: ddddsp1(at)juno.com Sent: Wednesday, October 24, 2007 2:20:36 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Reality Check - cost of an RV10 I think if you ask Van and the people who put the estimator numbers togethe r, they will tell you that NUMBER does NOT include a NEW motor or $50-100K in Avionics.=C2-=C2- That estimator will get you a Basic VFR aircraft t hat performs the same as a $300k RV10.=C2- Van's philosophy for building HBAC has not changed...........Great Performance, Great Economy, at a Great Price.=C2- It is the people building these planes that make the consciou s decisions to spend more for NEW vs used or rebuilt that refute Van's numb ers.=C2- The neat thing about Van's kits and building an EXP is the abili ty to spend as much as you want IF you want too.=C2- I find it hard to te ll a guy who has made millions over 35 years that he is misleading his cust omer.=C2- But is it a free speech world........and anyone can disagree or even call him a liar.=C2- I call Van the smartest guy in GA aviation.=C2 - The rest of us only wish we had done what he has done............of cou rse look at the posts on this site, on VAF, and many others.=C2- Thousand s of us are telling Van everyday HOW to run his business........thank God h e has learned to listen to only the important suggestions and comments.=C2 - Please don't ruin peoples dream because you don't have the same philoso py as Van on the RV10. Off the soapbox and into the plane going fishing in SD. DEAN 805HL _____________________________________________________________ It's never been easier to change your name. Click now! ======= ________________________________________________________________________________
Date: Oct 24, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Static ports
I installed the Safeair static ports (see Pics ) I've read/heard that the ports themselves need to project slightly beyond the skin of the aircraft in order to function properly. These project slightly, BUT VERY slightly. 1. Am I going to have a problem w/ accuracy in instruments? 2. Anybody flying with these have any experience? 3. If they are problematic? Is there something that can be done from the outside of the a/c to remedy/fix or am I going to have to recruit and elf to crawl into the tailcone for me? It seems I recall John Cox posting some pics of a Cirus installation where they actually had afixed a wedge shaped piece of metal just forward of the port itself. Could a machined metal disc be affixed to the outside of the skin over the existing port? 4. If replacement is in order what has experience led people THANKS Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
Date: Oct 24, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Static ports Picture link
looks like the picture didn't come through. here's a link http://deemsrv10.com/album/Sec%20The%20Home%20Stretch/slides/DSC05502.html Deems ________________________________________________________________________________
Date: Oct 24, 2007
From: Bill DeRouchey <billderou(at)yahoo.com>
Subject: Re: Static ports
The issue with the protruding height is not only the port configuration but the thickness of the paint. I smoothed the rivets holding the port in place, and did not locate a rivet in front of the port in-line with the airflow. Next, I stuck a round toothpick in the static port during painting. After painting the hole was carefully smoothed at the opening. End result was no protrusion nor static source problems. Bill DeRouchey N939SB, flying Deems Davis wrote: I installed the Safeair static ports (see Pics ) I've read/heard that the ports themselves need to project slightly beyond the skin of the aircraft in order to function properly. These project slightly, BUT VERY slightly. 1. Am I going to have a problem w/ accuracy in instruments? 2. Anybody flying with these have any experience? 3. If they are problematic? Is there something that can be done from the outside of the a/c to remedy/fix or am I going to have to recruit and elf to crawl into the tailcone for me? It seems I recall John Cox posting some pics of a Cirus installation where they actually had afixed a wedge shaped piece of metal just forward of the port itself. Could a machined metal disc be affixed to the outside of the skin over the existing port? 4. If replacement is in order what has experience led people THANKS Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
From: "Patrick ONeill" <poneill(at)irealms.com>
Subject: Static ports
Date: Oct 24, 2007
That looks nearly identical to the Rivethead Aero static ports I installed: http://www.noimnotcrazy.com/gallery/details.php?image_id=1870 I posted a similar question to the list a month or so ago, and several people replied off list that the installation should work fine. You'll be flying long before me so I can't help with the accuracy issue, but I'll be eager to hear if you have any problems. Best Regards, Patrick #40715 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Wednesday, October 24, 2007 3:09 PM Subject: RV10-List: Static ports I installed the Safeair static ports (see Pics ) I've read/heard that the ports themselves need to project slightly beyond the skin of the aircraft in order to function properly. These project slightly, BUT VERY slightly. 1. Am I going to have a problem w/ accuracy in instruments? 2. Anybody flying with these have any experience? 3. If they are problematic? Is there something that can be done from the outside of the a/c to remedy/fix or am I going to have to recruit and elf to crawl into the tailcone for me? It seems I recall John Cox posting some pics of a Cirus installation where they actually had afixed a wedge shaped piece of metal just forward of the port itself. Could a machined metal disc be affixed to the outside of the skin over the existing port? 4. If replacement is in order what has experience led people THANKS Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
Subject: Re: Reality Check - cost of an RV10
From: "bcondrey" <bob.condrey(at)baesystems.com>
Date: Oct 24, 2007
Hard to disagree with any one post on this subject - all are making good points. If you want to build an RV-10 and REALLY want to come in as inexpensively as possible, you would go slow build all the way and be ready to pounce on a used engine when the right deal comes along. Going slow build saves 11-12k over a quick build, and even in today's environment it's not impossible to find a parallel valve Lyc 540 for 20k or so. Of course, slow build will take longer to build than if you go quick build, and the engine would have some time on it. Engine may also be carbureted instead of fuel injected and/or be low compression (235 HP version instead of 260 HP). Multiple people have gone this route with engines and done very well! Those 2 factors alone chop 31-32k off the price tag! There have also been people that have used different (non-BA) props and saved another couple thousand. Bottom line: it's possible to be very frugal and end up with an RV-10 for a lot less money than some of the numbers thrown out. It would likely be a VFR cruiser but would fly just like all the other -10s. While many of us set out to build for IFR with datalink weather, traffic, etc. from the start, keep in mind that Van's factory -10s are VFR only and they take one to every major airshow in the country! The points are also valid about going in with your (budget) eyes open. Figure out what YOU want to end up with, make a budget to account for that and stick with it. Can you live with the stock pitot tube made from aluminum tubing (supplied with the kit) or do you "need" to upgrade to the stainless steel tubing version? Or maybe spend a few hundred and get the Gretz heated pitot tube - don't forget the $100 mount! Of course, you could get a certified pitot for just another few hundred (and you'll still need a Gretz mount)... There are many of these decision points along the way. The key to building as inexpensively as possible requires a lot of discipline and a game plan from the start. For the record, I am not in the Dean Sombke frugal club but I'm sure that his plane will carry about the same and cruise about the same speed as mine or anybody else's! Bob #40105/N442PM Only another month or two... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141598#141598 ________________________________________________________________________________
Subject: Stall warning location
From: "plevenda(at)jvlv.lv" <paulevenda(at)mac.com>
Date: Oct 24, 2007
Well, count one for "candle moth syndrome". I pulled out my first quickbuild wing yesterday, which was the right wing. I set it on the table, removed the bottom skin and went to work. In the process, as I got around to the leading edge, I noticed the two pre-drilled holes for the stall warning vane. So I flipped to the page in the manual and went to work cutting out an access hole and the slot for the vane. Only AFTER I had all that done did I remember I was working on the right wing. It was also then that I noticed that Van's pre-driled holes for the stall warning on BOTH wings. Oh and yes there is a caution note in the manual, but like I said, "Candle Moth" In all my years of flying I was never given a reason why the stall warning is traditionaly on the left wing. So now do I accept an extra access hole, patch up the slot on the right wing and start all over again on the left wing, or is there any reason why the stall warning would not still work on the right wing even though it is not in the traditional location. -------- Paul Levenda #40090 N974LV Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141602#141602 ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Stall warning location
Date: Oct 24, 2007
Paul, Of course the safe answer is to ask Vans about it. However since the airplane stalls so wonderfully benign and level I can't help but think the AOA is the same on both sides at the same point so shouldn't matter which side the sensor is on. My unscientific opinion, Marcus 40286 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of plevenda(at)jvlv.lv Sent: Wednesday, October 24, 2007 7:06 PM Subject: RV10-List: Stall warning location Well, count one for "candle moth syndrome". I pulled out my first quickbuild wing yesterday, which was the right wing. I set it on the table, removed the bottom skin and went to work. In the process, as I got around to the leading edge, I noticed the two pre-drilled holes for the stall warning vane. So I flipped to the page in the manual and went to work cutting out an access hole and the slot for the vane. Only AFTER I had all that done did I remember I was working on the right wing. It was also then that I noticed that Van's pre-driled holes for the stall warning on BOTH wings. Oh and yes there is a caution note in the manual, but like I said, "Candle Moth" In all my years of flying I was never given a reason why the stall warning is traditionaly on the left wing. So now do I accept an extra access hole, patch up the slot on the right wing and start all over again on the left wing, or is there any reason why the stall warning would not still work on the right wing even though it is not in the traditional location. -------- Paul Levenda #40090 N974LV Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141602#141602 ________________________________________________________________________________
Subject: Static ports
Date: Oct 24, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Two pictures, one was Dr. Carl Cadwell's IVP and the other was the new Cirrus S-22, Generation 3 sitting on the restaurant grass in downtown Oshkosh this summer. Sidenote - Dr. Cadwell went on to build the first ever flying experimental Epic which started the 51% controversy. He is living life - Large and loving our right to build. John #600 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Wednesday, October 24, 2007 3:09 PM Subject: RV10-List: Static ports I installed the Safeair static ports (see Pics ) I've read/heard that the ports themselves need to project slightly beyond the skin of the aircraft in order to function properly. These project slightly, BUT VERY slightly. 1. Am I going to have a problem w/ accuracy in instruments? 2. Anybody flying with these have any experience? 3. If they are problematic? Is there something that can be done from the outside of the a/c to remedy/fix or am I going to have to recruit and elf to crawl into the tailcone for me? It seems I recall John Cox posting some pics of a Cirus installation where they actually had afixed a wedge shaped piece of metal just forward of the port itself. Could a machined metal disc be affixed to the outside of the skin over the existing port? 4. If replacement is in order what has experience led people THANKS Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
Date: Oct 24, 2007
From: "Kelly McMullen" <apilot2(at)gmail.com>
Subject: Re: Reality Check - cost of an RV10
Actually since price of avgas went over $4 Vans doesn't take a -10 to every show. Didn't bring anything but their -7 demo bird to Copperstate last year. As a result wound up having to go to Aurora to get to fly one...not a bad thing, just costly. On 10/24/07, bcondrey wrote: > Bottom line: it's possible to be very frugal and end up with an RV-10 for a lot less money than some of the numbers thrown out. It would likely be a VFR cruiser but would fly just like all the other -10s. While many of us set out to build for IFR with datalink weather, traffic, etc. from the start, keep in mind that Van's factory -10s are VFR only and they take one to every major airshow in the country! > > ________________________________________________________________________________
Subject: Re: Static ports
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Oct 24, 2007
I was told that I should put an extra set (making 4) static ports with two dedicated to the TruTrak autopilot. My A&P friend told me to rig each set with the ports on each side of the tail cone and the connection fittings arching over the top of the tail cone. this arch prevents water from accumulating in the fittings. -------- OSH '08 or Bust Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141648#141648 ________________________________________________________________________________
Date: Oct 25, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Andair Fuel Valve - current sources?
I've been reading the archives and otherwise trying to figure out a good approach to replacing the stock valve. Generally seems like a good idea. But many options exist and several approaches taken. Purchasing the valve - direct from the factory I can get exactly what I want in a few weeks if I only knew for sure - Vans but with a fuel return and possibly other options not needed for the IO540 - Neal? I think I can cobble together an order or select an available valve after some more research but I'd welcome recommendations. Seems like everyone learned something after they made their decisions that would point to some modification if doing it again. I've seen Tim's and Deem's pages (Thanks again!) and the Aeroquip hoses sound great. Anyone else have photos. Bill "switching tasks everyday but with great joy" Watson Durham NC #40605 ________________________________________________________________________________
Date: Oct 25, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Static ports
One pair works fine. What you really want is ALTERNATE static in the cockpit, as a pilot-controllable item. Your friend is right about the tubing routing, however. An alternate static can be installed many ways, but it's just a way of opening the static line from inside the cockpit. Tim AirMike wrote: > > I was told that I should put an extra set (making 4) static ports > with two dedicated to the TruTrak autopilot. My A&P friend told me to > rig each set with the ports on each side of the tail cone and the > connection fittings arching over the top of the tail cone. this arch > prevents water from accumulating in the fittings. > > -------- OSH '08 or Bust > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=141648#141648 > ________________________________________________________________________________
From: "Chris Hukill" <cjhukill(at)cox.net>
Subject: cabin top trimming
Date: Oct 25, 2007
Thanks guys for the input. With your advise, I have decided to postpone any further cabin trimming until I have room to attach the tailcone. (I already trimmed for the windows, windshield, and bottom flanges, and that's enough fiberglass work for awhile, anyway!). I had previously done the wheel pant, gear leg fairing, and intersection fairing work. I agree totally that these chores are much easier to do with the fuselage hanging in the air, from my Aerolift, and working while comfortably sitting. So, instead, I am starting to work on the QB wings, and now begins the process of researching a whole different set of issues. This list shall be of great use during this process as well, no doubt. Chris Hukill winging it ________________________________________________________________________________
Subject: Static ports
Date: Oct 25, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
I have them and do not see an error, but I also do not have paint yet. Tim did find that if you have them installed and paint both the plane and the ports at the same time they still protrude, I think the problem arises when a thick layer of primer/paint is in place causing the port to not protrude as much. I made sure there was no primer between the mating surfaces, and all layers of primer and paint will be applied evenly on the outside. After paint I will do more testing and follow up with the results. Dan N289DT RV10E -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis Sent: Wednesday, October 24, 2007 6:09 PM Subject: RV10-List: Static ports I installed the Safeair static ports (see Pics ) I've read/heard that the ports themselves need to project slightly beyond the skin of the aircraft in order to function properly. These project slightly, BUT VERY slightly. 1. Am I going to have a problem w/ accuracy in instruments? 2. Anybody flying with these have any experience? 3. If they are problematic? Is there something that can be done from the outside of the a/c to remedy/fix or am I going to have to recruit and elf to crawl into the tailcone for me? It seems I recall John Cox posting some pics of a Cirus installation where they actually had afixed a wedge shaped piece of metal just forward of the port itself. Could a machined metal disc be affixed to the outside of the skin over the existing port? 4. If replacement is in order what has experience led people THANKS Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: Re: Static ports
Date: Oct 25, 2007
Does anybody have a source for a valve that will open the static system (1/4" Tygothane plastic tubing in our case) to cabin air? normal position would be "closed" of course, so that the static system is only open to the static ports. Alternate position would be open to the cabin OR to both the cabin and the static ports. I'd like to mount one on the far right side of the panel, but can't seem to track down a suitable valve. Any leads will be greatly appreciated. John and Marlys Ackerman 40458 "finishing" On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > One pair works fine. What you really want is ALTERNATE static in > the cockpit, as a pilot-controllable item. Your friend is > right about the tubing routing, however. An alternate static can > be installed many ways, but it's just a way of opening the static > line from inside the cockpit. > > Tim > > > AirMike wrote: >> I was told that I should put an extra set (making 4) static ports >> with two dedicated to the TruTrak autopilot. My A&P friend told me to >> rig each set with the ports on each side of the tail cone and the >> connection fittings arching over the top of the tail cone. this arch >> prevents water from accumulating in the fittings. >> -------- OSH '08 or Bust >> Read this topic online here: >> http://forums.matronics.com/viewtopic.php?p=141648#141648 > > ________________________________________________________________________________
Subject: Exhaust tips
Date: Oct 25, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
I see AIrFlow Performance is selling some stainless exhaust tips. Has anyone considered or is using stainless tips from the automotive world? TDT 40025 Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
Date: Oct 25, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Static ports
I used something very much like these: http://www.valinonline.com/product.asp?prodid=2733 You can get them with various fittings, bulkhead mount them, and they seal well and open with plenty opening to work well. My Beech's specified location for it was on the trim panel by the pilots Left knee, similar to just above where some Pipers put a fuel valve on the sidewall. I used that concept for my -10 and mounted it just forward of the air vents near the top of that trim panel. The lever is mounted pretty close to the sidewall and it would be hard to snag it open. I know some people put them in the actual panel, but there's really no need to be THAT accessible. You do want it in a place you can easily reach to activate if your static ports freeze up. http://www.flightsimaviation.com/data/FARS/part_23-1325.html You need a heated pitot tube (FAR 23.1323d) and an alternate static source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many people building an IFR aircraft are taking this into consideration... Tim Olson - RV-10 N104CD John Ackerman wrote: > > Does anybody have a source for a valve that will open the static system > (1/4" Tygothane plastic tubing in our case) to cabin air? > normal position would be "closed" of course, so that the static system > is only open to the static ports. Alternate position would be open to > the cabin OR to both the cabin and the static ports. > I'd like to mount one on the far right side of the panel, but can't seem > to track down a suitable valve. > Any leads will be greatly appreciated. > John and Marlys Ackerman > 40458 "finishing" > > > On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > >> >> One pair works fine. What you really want is ALTERNATE static in >> the cockpit, as a pilot-controllable item. Your friend is >> right about the tubing routing, however. An alternate static can >> be installed many ways, but it's just a way of opening the static >> line from inside the cockpit. >> >> Tim >> >> >> AirMike wrote: >>> I was told that I should put an extra set (making 4) static ports >>> with two dedicated to the TruTrak autopilot. My A&P friend told me to >>> rig each set with the ports on each side of the tail cone and the >>> connection fittings arching over the top of the tail cone. this arch >>> prevents water from accumulating in the fittings. >>> -------- OSH '08 or Bust >>> Read this topic online here: >>> http://forums.matronics.com/viewtopic.php?p=141648#141648 >> >> ________________________________________________________________________________
Date: Oct 25, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Static ports
PS, search for "Toggle Valve". Tim Olson - RV-10 N104CD - Flying John Ackerman wrote: > > Does anybody have a source for a valve that will open the static system > (1/4" Tygothane plastic tubing in our case) to cabin air? > normal position would be "closed" of course, so that the static system > is only open to the static ports. Alternate position would be open to > the cabin OR to both the cabin and the static ports. > I'd like to mount one on the far right side of the panel, but can't seem > to track down a suitable valve. > Any leads will be greatly appreciated. > John and Marlys Ackerman > 40458 "finishing" > > > On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > >> >> One pair works fine. What you really want is ALTERNATE static in >> the cockpit, as a pilot-controllable item. Your friend is >> right about the tubing routing, however. An alternate static can >> be installed many ways, but it's just a way of opening the static >> line from inside the cockpit. >> >> Tim >> >> >> AirMike wrote: >>> I was told that I should put an extra set (making 4) static ports >>> with two dedicated to the TruTrak autopilot. My A&P friend told me to >>> rig each set with the ports on each side of the tail cone and the >>> connection fittings arching over the top of the tail cone. this arch >>> prevents water from accumulating in the fittings. >>> -------- OSH '08 or Bust >>> Read this topic online here: >>> http://forums.matronics.com/viewtopic.php?p=141648#141648 >> >> ________________________________________________________________________________
Subject: Re: Stall warning location
From: "johngoodman" <johngoodman(at)earthlink.net>
Date: Oct 25, 2007
Paul, I wouldn't worry about it. The only reason that I know of for the stall warning being in the left wing is because of left hand patterns when landing. I'm not installing the Van's stall warning, I'm going with AOA. John -------- #40572 QB Wings, QB Fuse arrived N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141694#141694 ________________________________________________________________________________
From: GRANSCOTT(at)aol.com
Date: Oct 25, 2007
Subject: Re: Static ports
In a message dated 10/25/2007 9:52:30 A.M. Central Daylight Time, Tim(at)MyRV10.com writes: You need a heated pitot tube (FAR 23.1323d) and an alternate static source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many people building an IFR aircraft are taking this into consideration... Tim, Hard to break the face plate on the VSI as an alternate static air if you have all glass! Patrick ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Fuel Valve Problem
I've discovered that when the fuel is off, the engine can be started taxied and a runup completed, with the fuel selector in the off position. Another nice surprise I discovered, is when the tanks are topped off, fuel will transfer from one wing to the other, and pump precious fuel overboard through the vent line, but only on the ground, I think, at least so far. Has anyone else experienced this? Thanks, Sam Marlow #40157 Van's standard kit. ________________________________________________________________________________
Subject: Re: Static ports
Date: Oct 25, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
Safeair has a nice add on kit Dan N289DT -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Thursday, October 25, 2007 10:08 AM Subject: Re: RV10-List: Re: Static ports Does anybody have a source for a valve that will open the static system (1/4" Tygothane plastic tubing in our case) to cabin air? normal position would be "closed" of course, so that the static system is only open to the static ports. Alternate position would be open to the cabin OR to both the cabin and the static ports. I'd like to mount one on the far right side of the panel, but can't seem to track down a suitable valve. Any leads will be greatly appreciated. John and Marlys Ackerman 40458 "finishing" On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > One pair works fine. What you really want is ALTERNATE static in > the cockpit, as a pilot-controllable item. Your friend is > right about the tubing routing, however. An alternate static can > be installed many ways, but it's just a way of opening the static > line from inside the cockpit. > > Tim > > > AirMike wrote: >> I was told that I should put an extra set (making 4) static ports >> with two dedicated to the TruTrak autopilot. My A&P friend told me to >> rig each set with the ports on each side of the tail cone and the >> connection fittings arching over the top of the tail cone. this arch >> prevents water from accumulating in the fittings. >> -------- OSH '08 or Bust >> Read this topic online here: >> http://forums.matronics.com/viewtopic.php?p=141648#141648 > > ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Oct 25, 2007
Subject: FPS Lessons Learnt
Makes me glad it seemed cheesy so I went with the Aircraft Extras FPS. J From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of David McNeill Sent: Tuesday, October 23, 2007 8:56 PM Subject: RE: RV10-List: FPS Lessons Learnt He makes me glad I returned mine for credit. ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of John W. Cox Sent: Tuesday, October 23, 2007 6:21 PM Subject: RE: RV10-List: FPS Lessons Learnt Ron, that does indeed help but would be even better if you would recommend components that us Amateur Radio types should kludge together to make a sup erior product. Would gladly send you money to offset the professional repo rt. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of McGANN, Ron Sent: Tuesday, October 23, 2007 4:02 PM Subject: RV10-List: FPS Lessons Learnt G'day all, Checked the wiring of the Flap Positioning System again last night. As a p rofessional Electrical Engineer, I confirmed that there was no wiring issue and was convinced the FPS controller was stuffed. So I removed it and dis assembled it. Here is what I discovered: 1. the controller consists of 2 relays, 2 diodes and two fusible links . Cost of the components is about $15. The $225 cost of the unit is extor tionate. 2. One of the fusible links had opened. 3. A check of the switches on the switch bracket indicated that the re tract switch was not properly engaged by the positioning rod (ie the switch was not closed) So, when the flaps were originally activated, extend worked fine. Because the retract switch was not properly engaged (probably intermittent), the fl aps would not retract. If the flaps will not retract using the FPS, the o nly way to retract them is to apply reverse voltage directly to the flap mo tor. But if the FPS is connected, this will send power the wrong way throu gh the control box and cause one of the fusible links to open. In summary, there was no initial problem with the controller. The problem was misaligned switches on the switch bracket. Manually retracting the fla ps while the FPS was connected cooked the controller and rendered retract p ermanently u/s. So here are the lessons: 1. The electronics in the FPS are trivial. If you have an FPS problem it will be very unlikely to be a fault in the controller. 2. If the flaps fail to extend or retract, confirm that the microswitc hes are being properly opened/closed by the positioning rod along its trave l. 3. use a molex or equivalent connector at the flap motor/actuator conn ector so that the flap can be extended/retracted manually with the controll er installed (but disconnected). I can't see any really compelling reaon for the fusible links, so replaced them with #28 wire - be buggered if I was going to spend another US$225 on a repalcement unit. Checked the switch alignment and bench tested out ok. Will reinstall the electronics in a new case and remount in the tunnel to morrow night. Hope this helps for those yet to install. Ron -187 finishing (probably forever!!!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com ________________________________________________________________________________
From: "Mile High Aviation" <joe@mile-high-aviation.com>
Subject: Re: Static ports
Date: Oct 25, 2007
PLEASE CHECK OUT WWW.MILE-HIGH-AVIATION.COM FOR ALL YOUR PILOT AND AIRCRAFT SUPPLY NEEDS. IF IT IS NOT LISTED I CAN ORDER IT.. NEW PRODUCTS LISTED EVERY HOUR. 401-228-6677 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lloyd, Daniel R. Sent: Thursday, October 25, 2007 11:03 AM Subject: RE: RV10-List: Re: Static ports Safeair has a nice add on kit Dan N289DT -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Thursday, October 25, 2007 10:08 AM Subject: Re: RV10-List: Re: Static ports Does anybody have a source for a valve that will open the static system (1/4" Tygothane plastic tubing in our case) to cabin air? normal position would be "closed" of course, so that the static system is only open to the static ports. Alternate position would be open to the cabin OR to both the cabin and the static ports. I'd like to mount one on the far right side of the panel, but can't seem to track down a suitable valve. Any leads will be greatly appreciated. John and Marlys Ackerman 40458 "finishing" On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > One pair works fine. What you really want is ALTERNATE static in > the cockpit, as a pilot-controllable item. Your friend is > right about the tubing routing, however. An alternate static can > be installed many ways, but it's just a way of opening the static > line from inside the cockpit. > > Tim > > > AirMike wrote: >> I was told that I should put an extra set (making 4) static ports >> with two dedicated to the TruTrak autopilot. My A&P friend told me to >> rig each set with the ports on each side of the tail cone and the >> connection fittings arching over the top of the tail cone. this arch >> prevents water from accumulating in the fittings. >> -------- OSH '08 or Bust >> Read this topic online here: >> http://forums.matronics.com/viewtopic.php?p=141648#141648 > > ________________________________________________________________________________
Subject: Fuel Valve Problem
Date: Oct 25, 2007
From: "Lloyd, Daniel R." <LloydDR(at)wernerco.com>
If you have the fuel transfer between tanks then you have an issue with your valve, the tanks are isolated from each other, even if you used the standard Vans fuel valve it should not parallel the tanks and allow cross transfer. Search the archives because there has been allot of discussion about cross feeding the tanks for this very reason, if you are on an angle/hill fuel will run over board through the low side tank. I think there is a couple of builders out there that did cross feed their tanks even though it is not recommended. Dan N289DT RV10E Flying -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Thursday, October 25, 2007 10:58 AM Subject: RV10-List: Fuel Valve Problem I've discovered that when the fuel is off, the engine can be started taxied and a runup completed, with the fuel selector in the off position. Another nice surprise I discovered, is when the tanks are topped off, fuel will transfer from one wing to the other, and pump precious fuel overboard through the vent line, but only on the ground, I think, at least so far. Has anyone else experienced this? Thanks, Sam Marlow #40157 Van's standard kit. ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: FPS Lessons Learnt
You can't go wrong with the FPS from Aircraft Extras, service is good! RV Builder (Michael Sausen) wrote: > > Makes me glad it seemed cheesy so I went with the Aircraft Extras FPS. J > > > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *David McNeill > *Sent:* Tuesday, October 23, 2007 8:56 PM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: FPS Lessons Learnt > > > > He makes me glad I returned mine for credit. > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *John W. Cox > *Sent:* Tuesday, October 23, 2007 6:21 PM > *To:* rv10-list(at)matronics.com > *Subject:* RE: RV10-List: FPS Lessons Learnt > > > > Ron, that does indeed help but would be even better if you would > recommend components that us Amateur Radio types should kludge > together to make a superior product. Would gladly send you money to > offset the professional report. > > > > John Cox > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *McGANN, Ron > *Sent:* Tuesday, October 23, 2007 4:02 PM > *To:* rv10-list(at)matronics.com > *Subject:* RV10-List: FPS Lessons Learnt > > > > G'day all, > > Checked the wiring of the Flap Positioning System again last night. > As a professional Electrical Engineer, I confirmed that there was no > wiring issue and was convinced the FPS controller was stuffed. So I > removed it and disassembled it. Here is what I discovered: > > 1. the controller consists of 2 relays, 2 diodes and two fusible > links. Cost of the components is about $15. The $225 cost of the > unit is extortionate. > > 2. One of the fusible links had opened. > 3. A check of the switches on the switch bracket indicated that > the retract switch was not properly engaged by the positioning rod (ie > the switch was not closed) > > So, when the flaps were originally activated, extend worked fine. > Because the retract switch was not properly engaged (probably > intermittent), the flaps would not retract. If the flaps will not > retract using the FPS, the only way to retract them is to apply > reverse voltage directly to the flap motor. But if the FPS is > connected, this will send power the wrong way through the control box > and cause one of the fusible links to open. > > In summary, there was no initial problem with the controller. The > problem was misaligned switches on the switch bracket. Manually > retracting the flaps while the FPS was connected cooked the controller > and rendered retract permanently u/s. > > So here are the lessons: > > 1. The electronics in the FPS are trivial. If you have an FPS > problem it will be very unlikely to be a fault in the controller. > > 2. If the flaps fail to extend or retract, confirm that the > microswitches are being properly opened/closed by the positioning rod > along its travel. > > 3. use a molex or equivalent connector at the flap motor/actuator > connector so that the flap can be extended/retracted manually with the > controller installed (but disconnected). > > I can't see any really compelling reaon for the fusible links, so > replaced them with #28 wire - be buggered if I was going to spend > another US$225 on a repalcement unit. Checked the switch alignment > and bench tested out ok. Will reinstall the electronics in a new case > and remount in the tunnel tomorrow night. > > Hope this helps for those yet to install. > > Ron > -187 finishing (probably forever!!!) > > "Warning: > The information contained in this email and any attached files is > confidential to BAE Systems Australia. If you are not the intended > recipient, any use, disclosure or copying of this email or any > attachments is expressly prohibited. If you have received this email > in error, please notify us immediately. VIRUS: Every care has been > taken to ensure this email and its attachments are virus free, > however, any loss or damage incurred in using this email is not the > sender's responsibility. It is your responsibility to ensure virus > checks are completed before installing any data sent in this email to > your computer." > > * * > * * > *http://www.matronics.com/Navigator?RV10-List* > *http://forums.matronics.com* > * * > * * > * * > * * > * * > * * > * * > * * > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > ** > ** > *http://forums.matronics.com* > ** > * * > * > > > * ________________________________________________________________________________
Date: Oct 25, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Re: Fuel Valve Problem
Which valve do you have....that doesn't sound right or good at all...not even a little. With the Andair in place, mine will die in short order once the valve is turned off, and the wing tanks are always exactly where they were when the last flight ended. Tim Olson - RV-10 N104CD - Flying Sam Marlow wrote: > > I've discovered that when the fuel is off, the engine can be started > taxied and a runup completed, with the fuel selector in the off position. > Another nice surprise I discovered, is when the tanks are topped off, > fuel will transfer from one wing to the other, and pump precious fuel > overboard through the vent line, but only on the ground, I think, at > least so far. Has anyone else experienced this? > Thanks, > Sam Marlow > #40157 > Van's standard kit. > ________________________________________________________________________________
From: <rv(at)thelefflers.com>
Subject: Re: Static ports
Date: Oct 25, 2007
SafeAir has a solution that should work. What's on my Cherokee is the same valve as the fuel drain. > > From: John Ackerman <johnag5b(at)cableone.net> > Date: 2007/10/25 Thu AM 09:07:59 EST > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Re: Static ports > > > Does anybody have a source for a valve that will open the static > system (1/4" Tygothane plastic tubing in our case) to cabin air? > normal position would be "closed" of course, so that the static > system is only open to the static ports. Alternate position would be > open to the cabin OR to both the cabin and the static ports. > I'd like to mount one on the far right side of the panel, but can't > seem to track down a suitable valve. > Any leads will be greatly appreciated. > John and Marlys Ackerman > 40458 "finishing" > > > On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > > > > One pair works fine. What you really want is ALTERNATE static in > > the cockpit, as a pilot-controllable item. Your friend is > > right about the tubing routing, however. An alternate static can > > be installed many ways, but it's just a way of opening the static > > line from inside the cockpit. > > > > Tim > > > > > > AirMike wrote: > >> I was told that I should put an extra set (making 4) static ports > >> with two dedicated to the TruTrak autopilot. My A&P friend told me to > >> rig each set with the ports on each side of the tail cone and the > >> connection fittings arching over the top of the tail cone. this arch > >> prevents water from accumulating in the fittings. > >> -------- OSH '08 or Bust > >> Read this topic online here: > >> http://forums.matronics.com/viewtopic.php?p=141648#141648 > > > > > > > > > > > > > ________________________________________________________________________________
Date: Oct 25, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Static ports
John, Safeair sells an alternate static port. It's a pretty simple system. Just a plug that fits into a quick connect fitting also available from MSC supply. http://www.safeair1.com/index.htm Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ John Ackerman wrote: > > Does anybody have a source for a valve that will open the static > system (1/4" Tygothane plastic tubing in our case) to cabin air? > ________________________________________________________________________________
Date: Oct 25, 2007
Subject: Fuel Valve Problem
From: "William Curtis" <wcurtis(at)nerv10.com>
Are we talking about a high wing Cessna or an RV-10? With the standard fuel plumbing there should be no transfer of fuel from one tank to the other. Also, consider the length of tubing from the fuel selector to the engine; this should allow only a few seconds of fuel for the engine to run. William http://wcurtis.nerv10.com/ -------- Original Message -------- > X-Rcpt-To: > > > I've discovered that when the fuel is off, the engine can be started > taxied and a runup completed, with the fuel selector in the off position. > Another nice surprise I discovered, is when the tanks are topped off, > fuel will transfer from one wing to the other, and pump precious fuel > overboard through the vent line, but only on the ground, I think, at > least so far. Has anyone else experienced this? > Thanks, > Sam Marlow > #40157 > Van's standard kit. > > ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
I have the Van's standard valve, V407P-4..... The aircraft is grounded untill I get this sorted out. I have talked to Gus at Van's, and he said this is the first he's heard of a problem with the valve. But that's what I here every time I contact them about any problem! Tim Olson wrote: > > Which valve do you have....that doesn't sound right or good > at all...not even a little. With the Andair in place, mine > will die in short order once the valve is turned off, and > the wing tanks are always exactly where they were when the > last flight ended. > > Tim Olson - RV-10 N104CD - Flying > > > Sam Marlow wrote: >> >> I've discovered that when the fuel is off, the engine can be started >> taxied and a runup completed, with the fuel selector in the off >> position. >> Another nice surprise I discovered, is when the tanks are topped off, >> fuel will transfer from one wing to the other, and pump precious fuel >> overboard through the vent line, but only on the ground, I think, at >> least so far. Has anyone else experienced this? >> Thanks, >> Sam Marlow >> #40157 >> Van's standard kit. >> > > ________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: Exhaust Extensions
Date: Oct 25, 2007
Tim, Do you still have the 6" exhaust extensions on your plane? Any update on b enefits, if any? Thanks, Mark RV-10/N410MR Kit #40043
_________________________________________________________________ ! ilnews ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Static ports
I have the Cleveland static ports, they have a 6 to 8 kt error, directly compared to others while formation flying. Sam rv(at)thelefflers.com wrote: > > SafeAir has a solution that should work. > > What's on my Cherokee is the same valve as the fuel drain. > > >> From: John Ackerman <johnag5b(at)cableone.net> >> Date: 2007/10/25 Thu AM 09:07:59 EST >> To: rv10-list(at)matronics.com >> Subject: Re: RV10-List: Re: Static ports >> >> >> Does anybody have a source for a valve that will open the static >> system (1/4" Tygothane plastic tubing in our case) to cabin air? >> normal position would be "closed" of course, so that the static >> system is only open to the static ports. Alternate position would be >> open to the cabin OR to both the cabin and the static ports. >> I'd like to mount one on the far right side of the panel, but can't >> seem to track down a suitable valve. >> Any leads will be greatly appreciated. >> John and Marlys Ackerman >> 40458 "finishing" >> >> >> On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: >> >> >>> >>> One pair works fine. What you really want is ALTERNATE static in >>> the cockpit, as a pilot-controllable item. Your friend is >>> right about the tubing routing, however. An alternate static can >>> be installed many ways, but it's just a way of opening the static >>> line from inside the cockpit. >>> >>> Tim >>> >>> >>> AirMike wrote: >>> >>>> I was told that I should put an extra set (making 4) static ports >>>> with two dedicated to the TruTrak autopilot. My A&P friend told me to >>>> rig each set with the ports on each side of the tail cone and the >>>> connection fittings arching over the top of the tail cone. this arch >>>> prevents water from accumulating in the fittings. >>>> -------- OSH '08 or Bust >>>> Read this topic online here: >>>> http://forums.matronics.com/viewtopic.php?p=141648#141648 >>>> >>> >>> >>> >> >> >> >> > > > ________________________________________________________________________________
Date: Oct 25, 2007
Subject: Re: Static ports
From: "William Curtis" <wcurtis(at)nerv10.com>
While this is an excellent idea and I try to model as much as I can on Type Certificated aircraft which fall under FAR Part 23, our experimental RVs fall under FAR Part 21. Now if this was mentioned under Part 91 (operations) that would be another story. Experimental OBAM are bound by FAR Parts 21 and 91. So while I'm sure we would also adhere to part 43 in maintenance of our OBAM, while 43.1 specifically excludes OBAM, it is probably still a good ides to follow the guidelines in 43.1. William http://wcurtis.nerv10.com/ -------- Original Message -------- > > You need a heated pitot tube (FAR 23.1323d) and an alternate static > source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many > people building an IFR aircraft are taking this into consideration... > > Tim Olson - RV-10 N104CD > ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
RV-10, of course. I'm well aware of the way the system works, I built it, but I'm trying to get the word out, there's a fuel transfer problem that's going to get someone hurt if it's not fixed. I've ordered a new valve from the factory, not Van's, but until it's installed, MY RV10 IS GROUNDED! There's no way enough fuel can be in the lines, on a stock built RV10 airframe to run the engine for 10 minuets. I contacted the factory, talked to Guss, but he just insults me with redundant silly questions. I'm just the stupid pilot, builder, what do I know about airplanes. Sorry to dump on you William, I'm just frustrated with support from Van's. I feel it's my responsibly to alert the RV10 builders of this potential lethal problem, even if Van's won't! Sam William Curtis wrote: > > Are we talking about a high wing Cessna or an RV-10? With the standard fuel plumbing there should be no transfer of fuel from one tank to the other. Also, consider the length of tubing from the fuel selector to the engine; this should allow only a few seconds of fuel for the engine to run. > > William > http://wcurtis.nerv10.com/ > > -------- Original Message -------- > >> X-Rcpt-To: >> >> >> I've discovered that when the fuel is off, the engine can be started >> taxied and a runup completed, with the fuel selector in the off position. >> Another nice surprise I discovered, is when the tanks are topped off, >> fuel will transfer from one wing to the other, and pump precious fuel >> overboard through the vent line, but only on the ground, I think, at >> least so far. Has anyone else experienced this? >> Thanks, >> Sam Marlow >> #40157 >> Van's standard kit. >> >> >> > > > ________________________________________________________________________________
From: "Mile High Aviation" <joe@mile-high-aviation.com>
Subject: Best Prices Offered Anywhere
Date: Oct 25, 2007
Mile High Aviation We Will Not Be Undersold! ASA Pathfinder CX-2 Electronic Flight Computer CX-2 Flight Computer Price $61.95 Retail Price $80.00 To Order Call: 401-228-6677 Http://WWW.MILE-HIGH-AVIATION.COM ________________________________________________________________________________
Date: Oct 25, 2007
From: James Hein <n8vim(at)arrl.net>
Subject: Re: Static ports
Joe, I think your CAPS LOCK is stuck on. Perhaps you might want to list a new keyboard? Humor intended. :) Mile High Aviation wrote: > > PLEASE CHECK OUT WWW.MILE-HIGH-AVIATION.COM FOR ALL YOUR PILOT AND AIRCRAFT > SUPPLY NEEDS. IF IT IS NOT LISTED I CAN ORDER IT.. NEW PRODUCTS LISTED EVERY > HOUR. > > 401-228-6677 > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lloyd, Daniel R. > Sent: Thursday, October 25, 2007 11:03 AM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Re: Static ports > > > Safeair has a nice add on kit > Dan N289DT > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman > Sent: Thursday, October 25, 2007 10:08 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Re: Static ports > > > Does anybody have a source for a valve that will open the static > system (1/4" Tygothane plastic tubing in our case) to cabin air? > normal position would be "closed" of course, so that the static > system is only open to the static ports. Alternate position would be > open to the cabin OR to both the cabin and the static ports. > I'd like to mount one on the far right side of the panel, but can't > seem to track down a suitable valve. > Any leads will be greatly appreciated. > John and Marlys Ackerman > 40458 "finishing" > > > On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > >> >> One pair works fine. What you really want is ALTERNATE static in >> the cockpit, as a pilot-controllable item. Your friend is >> right about the tubing routing, however. An alternate static can >> be installed many ways, but it's just a way of opening the static >> line from inside the cockpit. >> >> Tim >> >> >> AirMike wrote: >> >>> I was told that I should put an extra set (making 4) static ports >>> with two dedicated to the TruTrak autopilot. My A&P friend told me to >>> rig each set with the ports on each side of the tail cone and the >>> connection fittings arching over the top of the tail cone. this arch >>> prevents water from accumulating in the fittings. >>> -------- OSH '08 or Bust >>> Read this topic online here: >>> http://forums.matronics.com/viewtopic.php?p=141648#141648 >>> >> >> >> > > > ________________________________________________________________________________
From: "Mile High Aviation" <joe@mile-high-aviation.com>
Subject: Re: Static ports
Date: Oct 25, 2007
LMAO.. Thanks for the information.. I will list one today. :) If any of you need ANY product please give me an email or call I will gladly help.. and my prices are not to be beaten. Joe AT mile-high-aviation.com 401-228-6677 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of James Hein Sent: Thursday, October 25, 2007 1:47 PM Subject: Re: RV10-List: Re: Static ports Joe, I think your CAPS LOCK is stuck on. Perhaps you might want to list a new keyboard? Humor intended. :) Mile High Aviation wrote: <joe@mile-high-aviation.com> > > PLEASE CHECK OUT WWW.MILE-HIGH-AVIATION.COM FOR ALL YOUR PILOT AND AIRCRAFT > SUPPLY NEEDS. IF IT IS NOT LISTED I CAN ORDER IT.. NEW PRODUCTS LISTED EVERY > HOUR. > > 401-228-6677 > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Lloyd, Daniel R. > Sent: Thursday, October 25, 2007 11:03 AM > To: rv10-list(at)matronics.com > Subject: RE: RV10-List: Re: Static ports > > > Safeair has a nice add on kit > Dan N289DT > > -----Original Message----- > From: owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman > Sent: Thursday, October 25, 2007 10:08 AM > To: rv10-list(at)matronics.com > Subject: Re: RV10-List: Re: Static ports > > > Does anybody have a source for a valve that will open the static > system (1/4" Tygothane plastic tubing in our case) to cabin air? > normal position would be "closed" of course, so that the static > system is only open to the static ports. Alternate position would be > open to the cabin OR to both the cabin and the static ports. > I'd like to mount one on the far right side of the panel, but can't > seem to track down a suitable valve. > Any leads will be greatly appreciated. > John and Marlys Ackerman > 40458 "finishing" > > > On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > >> >> One pair works fine. What you really want is ALTERNATE static in >> the cockpit, as a pilot-controllable item. Your friend is >> right about the tubing routing, however. An alternate static can >> be installed many ways, but it's just a way of opening the static >> line from inside the cockpit. >> >> Tim >> >> >> AirMike wrote: >> >>> I was told that I should put an extra set (making 4) static ports >>> with two dedicated to the TruTrak autopilot. My A&P friend told me to >>> rig each set with the ports on each side of the tail cone and the >>> connection fittings arching over the top of the tail cone. this arch >>> prevents water from accumulating in the fittings. >>> -------- OSH '08 or Bust >>> Read this topic online here: >>> http://forums.matronics.com/viewtopic.php?p=141648#141648 >>> >> >> >> > > > ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Static ports
Date: Oct 25, 2007
Try a curtiss valve. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Thursday, October 25, 2007 7:08 AM Subject: Re: RV10-List: Re: Static ports Does anybody have a source for a valve that will open the static system (1/4" Tygothane plastic tubing in our case) to cabin air? normal position would be "closed" of course, so that the static system is only open to the static ports. Alternate position would be open to the cabin OR to both the cabin and the static ports. I'd like to mount one on the far right side of the panel, but can't seem to track down a suitable valve. Any leads will be greatly appreciated. John and Marlys Ackerman 40458 "finishing" On Oct 25, 2007, at 4:05 AM, Tim Olson wrote: > > One pair works fine. What you really want is ALTERNATE static in the > cockpit, as a pilot-controllable item. Your friend is right about the > tubing routing, however. An alternate static can be installed many > ways, but it's just a way of opening the static line from inside the > cockpit. > > Tim > > > AirMike wrote: >> I was told that I should put an extra set (making 4) static ports >> with two dedicated to the TruTrak autopilot. My A&P friend told me to >> rig each set with the ports on each side of the tail cone and the >> connection fittings arching over the top of the tail cone. this arch >> prevents water from accumulating in the fittings. >> -------- OSH '08 or Bust >> Read this topic online here: >> http://forums.matronics.com/viewtopic.php?p=141648#141648 > > ________________________________________________________________________________
From: "Neal George" <n8zg(at)bellsouth.net>
Subject: Fuel Valve Problem
Date: Oct 25, 2007
Sam - Yank that valve and throw it under your bench. It will make a very nice spider habitat. Get yourself an Andair FS20X7-T. Neal ================= I have the Van's standard valve, V407P-4..... ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: Re: Static ports
Date: Oct 26, 2007
In Australia, Tc'd or otherwise a set of balanced static ports satisfies the requirement for alternate air ( IFR). It would surprise me if we didn't copy that info from the FAR's somewhere. John 40315 ----- Original Message ----- From: "William Curtis" <wcurtis(at)nerv10.com> Sent: Friday, October 26, 2007 2:39 AM Subject: Re: RV10-List: Re: Static ports > > While this is an excellent idea and I try to model as much as I can on > Type Certificated aircraft which fall under FAR Part 23, our experimental > RVs fall under FAR Part 21. Now if this was mentioned under Part 91 > (operations) that would be another story. Experimental OBAM are bound by > FAR Parts 21 and 91. So while I'm sure we would also adhere to part 43 in > maintenance of our OBAM, while 43.1 specifically excludes OBAM, it is > probably still a good ides to follow the guidelines in 43.1. > > William > http://wcurtis.nerv10.com/ > > -------- Original Message -------- >> >> You need a heated pitot tube (FAR 23.1323d) and an alternate static >> source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many >> people building an IFR aircraft are taking this into consideration... >> >> Tim Olson - RV-10 N104CD >> > > > ________________________________________________________________________________
Subject: Door pins installation pictures needed
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Oct 25, 2007
Hello, since I didn't give up on the Rivethead door-pin set I want to proceed with my door installation. could some one post pictures of the installed door pins and what changes are required to the original setup. I am currently installing Steve DiNieris door handles and want to make sure that I don't do something irreversible for the Rivethead door-pin set up. Best Regards Michael -------- RV-10 builder (fuselage) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141801#141801 ________________________________________________________________________________
Date: Oct 25, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Fuel Valve Problem
For reference, minutes ago, I placed an order for an Andair EFS20B7-T. It has the 2 90deg elbows oriented downwards so the valve fits within the width of the tunnel and an extension so the SCAT can go over the valve. Thanks to all for the help. Neal George wrote: > > Sam - > > Yank that valve and throw it under your bench. > It will make a very nice spider habitat. > > Get yourself an Andair FS20X7-T. > > Neal > > ================= > > I have the Van's standard valve, V407P-4..... > > > ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: Fuel Valve Problem
Date: Oct 25, 2007
That brings up a good question. Has anyone done the standard to Andair fuel valve conversion with a finished airplane? I've thought about doing it but wonder what might be involved in changing the plumbing around. Different note for Sam, I found if my machine is topped off I'll vent some fuel so I always stop about 1" from a full top-off. Fuel transferring from one side to another is the sign of a big problem in my opinion. Marcus -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Neal George Sent: Thursday, October 25, 2007 3:33 PM Subject: RE: RV10-List: Fuel Valve Problem Sam - Yank that valve and throw it under your bench. It will make a very nice spider habitat. Get yourself an Andair FS20X7-T. Neal ================= I have the Van's standard valve, V407P-4..... ________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: Finger Strainer
Date: Oct 25, 2007
After 150 hours the finger strainer in the right tank sprung a leak. Remov ed the fitting, cleaned the threads, applied fuelube and reinstalled. Stil l leaked. Put in new fitting and the leaked stopped. Go figure. I was getting a faint wiff of avgas in the cabin that caused me to investig ate. Found fuel stains on the bottom right wing fairing. After draining t he right tank we place a balloon on the fuel vent line and put air in the t ank via the fuel drain fitting. We then put liquid soap where we believed the leak was and found bubbles around the finger strainer. Mark RV-10/N410MR
_________________________________________________________________ ! ilnews ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Re: Fuel Valve Problem
Date: Oct 26, 2007
Sam just wondering did all the basic tests , did you test your fuel selecter for correct fuel flows etc. I mean fill one tank then time the fuel flow switch to the other nothing shoud come out? Off position , nothing comes out.Empty the tank repeat other side? Time the fuel flows. Just wondering if its just your valve only. I didnt want to go a spend more money if not needed. I am not at the point were I can test the valve. I am probably missing something as usual so feel free to point me in the right direction regards Chris ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> Sent: Friday, October 26, 2007 2:04 AM Subject: Re: RV10-List: Fuel Valve Problem > > I have the Van's standard valve, V407P-4..... > The aircraft is grounded untill I get this sorted out. I have talked to > Gus at Van's, and he said this is the first he's heard of a problem with > the valve. But that's what I here every time I contact them about any > problem! > Tim Olson wrote: >> >> Which valve do you have....that doesn't sound right or good >> at all...not even a little. With the Andair in place, mine >> will die in short order once the valve is turned off, and >> the wing tanks are always exactly where they were when the >> last flight ended. >> >> Tim Olson - RV-10 N104CD - Flying >> >> >> >> Sam Marlow wrote: >>> >>> I've discovered that when the fuel is off, the engine can be started >>> taxied and a runup completed, with the fuel selector in the off >>> position. >>> Another nice surprise I discovered, is when the tanks are topped off, >>> fuel will transfer from one wing to the other, and pump precious fuel >>> overboard through the vent line, but only on the ground, I think, at >>> least so far. Has anyone else experienced this? >>> Thanks, >>> Sam Marlow >>> #40157 >>> Van's standard kit. >>> >> >> >> >> >> >> > > > ________________________________________________________________________________
Subject: Fuel Valve Problem
Date: Oct 25, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
Sam, you are the kind of pilot we should all strive to emulate. Fuel Shutoff is exactly that. Good luck returning safely to the air soon. John Cox #40600 ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow Sent: Thursday, October 25, 2007 9:35 AM Subject: Re: RV10-List: Fuel Valve Problem RV-10, of course. I'm well aware of the way the system works, I built it, but I'm trying to get the word out, there's a fuel transfer problem that's going to get someone hurt if it's not fixed. I've ordered a new valve from the factory, not Van's, but until it's installed, MY RV10 IS GROUNDED! There's no way enough fuel can be in the lines, on a stock built RV10 airframe to run the engine for 10 minuets. I contacted the factory, talked to Guss, but he just insults me with redundant silly questions. I'm just the stupid pilot, builder, what do I know about airplanes. Sorry to dump on you William, I'm just frustrated with support from Van's. I feel it's my responsibly to alert the RV10 builders of this potential lethal problem, even if Van's won't! Sam William Curtis wrote: Are we talking about a high wing Cessna or an RV-10? With the standard fuel plumbing there should be no transfer of fuel from one tank to the other. Also, consider the length of tubing from the fuel selector to the engine; this should allow only a few seconds of fuel for the engine to run. William http://wcurtis.nerv10.com/ -------- Original Message -------- X-Rcpt-To: I've discovered that when the fuel is off, the engine can be started taxied and a runup completed, with the fuel selector in the off position. Another nice surprise I discovered, is when the tanks are topped off, fuel will transfer from one wing to the other, and pump precious fuel overboard through the vent line, but only on the ground, I think, at least so far. Has anyone else experienced this? Thanks, Sam Marlow #40157 Van's standard kit. ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
I may end up doing just that, but in all fairness, I have to give Van's a chance to make it right. Neal George wrote: > > Sam - > > Yank that valve and throw it under your bench. > It will make a very nice spider habitat. > > Get yourself an Andair FS20X7-T. > > Neal > > ================= > > I have the Van's standard valve, V407P-4..... > > > ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
Not exactly to that extent, but I did use compressed air to verify integrity of the valve. Chris and Susie McGough wrote: > > > Sam just wondering did all the basic tests , did you test your fuel > selecter for correct fuel flows etc. I mean fill one tank then time > the fuel flow switch to the other nothing shoud come out? Off > position , nothing comes out.Empty the tank repeat other side? > Time the fuel flows. Just wondering if its just your valve only. I > didnt want to go a spend more money if not needed. I am not at the > point were I can test the valve. > I am probably missing something as usual so feel free to point me in > the right direction > > regards Chris > > ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> > To: > Sent: Friday, October 26, 2007 2:04 AM > Subject: Re: RV10-List: Fuel Valve Problem > > >> >> I have the Van's standard valve, V407P-4..... >> The aircraft is grounded untill I get this sorted out. I have talked >> to Gus at Van's, and he said this is the first he's heard of a >> problem with the valve. But that's what I here every time I contact >> them about any problem! >> Tim Olson wrote: >>> >>> Which valve do you have....that doesn't sound right or good >>> at all...not even a little. With the Andair in place, mine >>> will die in short order once the valve is turned off, and >>> the wing tanks are always exactly where they were when the >>> last flight ended. >>> >>> Tim Olson - RV-10 N104CD - Flying >>> >>> >>> >>> Sam Marlow wrote: >>>> >>>> I've discovered that when the fuel is off, the engine can be >>>> started taxied and a runup completed, with the fuel selector in the >>>> off position. >>>> Another nice surprise I discovered, is when the tanks are topped >>>> off, fuel will transfer from one wing to the other, and pump >>>> precious fuel overboard through the vent line, but only on the >>>> ground, I think, at least so far. Has anyone else experienced this? >>>> Thanks, >>>> Sam Marlow >>>> #40157 >>>> Van's standard kit. >>>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Oct 25, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
Thank's John, I'll get to the bottom of of it yet. You guy's are great, that's the reason I'm on this fourm, so we all can learn and stay safe! John W. Cox wrote: > > Sam, you are the kind of pilot we should all strive to emulate. Fuel > Shutoff is exactly that. Good luck returning safely to the air soon. > > > > John Cox > > #40600 > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server(at)matronics.com > [mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Sam Marlow > *Sent:* Thursday, October 25, 2007 9:35 AM > *To:* rv10-list(at)matronics.com > *Subject:* Re: RV10-List: Fuel Valve Problem > > > > RV-10, of course. I'm well aware of the way the system works, I built > it, but I'm trying to get the word out, there's a fuel transfer > problem that's going to get someone hurt if it's not fixed. I've > ordered a new valve from the factory, not Van's, but until it's > installed, MY RV10 IS GROUNDED! There's no way enough fuel can be in > the lines, on a stock built RV10 airframe to run the engine for 10 > minuets. > I contacted the factory, talked to Guss, but he just insults me with > redundant silly questions. I'm just the stupid pilot, builder, what do > I know about airplanes. > Sorry to dump on you William, I'm just frustrated with support from > Van's. I feel it's my responsibly to alert the RV10 builders of this > potential lethal problem, even if Van's won't! > Sam > > William Curtis wrote: > > > Are we talking about a high wing Cessna or an RV-10? With the standard fuel plumbing there should be no transfer of fuel from one tank to the other. Also, consider the length of tubing from the fuel selector to the engine; this should allow only a few seconds of fuel for the engine to run. > > William > http://wcurtis.nerv10.com/ > > -------- Original Message -------- > >> X-Rcpt-To: >> >> >> I've discovered that when the fuel is off, the engine can be started >> taxied and a runup completed, with the fuel selector in the off position. >> Another nice surprise I discovered, is when the tanks are topped off, >> fuel will transfer from one wing to the other, and pump precious fuel >> overboard through the vent line, but only on the ground, I think, at >> least so far. Has anyone else experienced this? >> Thanks, >> Sam Marlow >> #40157 >> Van's standard kit. >> >> >> > > > > > > > > > > > > > > > * * > * * > ** > ** > ** > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > ** > ** > *http://forums.matronics.com* > ** > * * > * > > > * ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Re: Fuel Valve Problem
Date: Oct 26, 2007
Sam would you think this might help to verify the source of the problem if you did it. regards Chris ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> Sent: Friday, October 26, 2007 11:16 AM Subject: Re: RV10-List: Fuel Valve Problem > > Not exactly to that extent, but I did use compressed air to verify > integrity of the valve. > > Chris and Susie McGough wrote: >> >> >> Sam just wondering did all the basic tests , did you test your fuel >> selecter for correct fuel flows etc. I mean fill one tank then time the >> fuel flow switch to the other nothing shoud come out? Off position , >> nothing comes out.Empty the tank repeat other side? >> Time the fuel flows. Just wondering if its just your valve only. I didnt >> want to go a spend more money if not needed. I am not at the point were I >> can test the valve. >> I am probably missing something as usual so feel free to point me in the >> right direction >> >> regards Chris >> >> ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> >> To: >> Sent: Friday, October 26, 2007 2:04 AM >> Subject: Re: RV10-List: Fuel Valve Problem >> >> >>> >>> I have the Van's standard valve, V407P-4..... >>> The aircraft is grounded untill I get this sorted out. I have talked to >>> Gus at Van's, and he said this is the first he's heard of a problem with >>> the valve. But that's what I here every time I contact them about any >>> problem! >>> Tim Olson wrote: >>>> >>>> Which valve do you have....that doesn't sound right or good >>>> at all...not even a little. With the Andair in place, mine >>>> will die in short order once the valve is turned off, and >>>> the wing tanks are always exactly where they were when the >>>> last flight ended. >>>> >>>> Tim Olson - RV-10 N104CD - Flying >>>> >>>> >>>> >>>> Sam Marlow wrote: >>>>> >>>>> I've discovered that when the fuel is off, the engine can be started >>>>> taxied and a runup completed, with the fuel selector in the off >>>>> position. >>>>> Another nice surprise I discovered, is when the tanks are topped off, >>>>> fuel will transfer from one wing to the other, and pump precious fuel >>>>> overboard through the vent line, but only on the ground, I think, at >>>>> least so far. Has anyone else experienced this? >>>>> Thanks, >>>>> Sam Marlow >>>>> #40157 >>>>> Van's standard kit. >>>>> >>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> > > > ________________________________________________________________________________
Date: Oct 25, 2007
From: Matt Dralle <dralle(at)matronics.com>
Subject: Postings To Matronics Lists
Dear Joe of Mile High Aviation (joe@mile-high-aviation.com), While I do permit occasional commercial posts to the Matronics Email Lists, I ask that these posts not be of a "spam" nature. The following is from the Matronics List Usage Guidelines found here: http://www.matronics.com/FAQ/RV10-List.htm "Occasional posts by vendors or individuals who are regularly subscribed to a given List are considered acceptable. Posts by List members promoting their respective products or items for sale should be of a friendly, informal nature, and should not resemble a typical SPAM message. The List isn't about commercialism, but is about sharing information and knowledge. This applies to everyone, including those who provide products to the entire community. Informal presentation and moderation should be the operatives with respect to advertising on the Lists." Your post to the List today was considered by many Listers to cross the line into spam even though it was aviation related and I agree. Please refrain from this type of posting in the future or I will need to block your email address from further postings to the Matronics Lists. Thank you, Matt Dralle Matronics Email List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
Date: Oct 25, 2007
From: Matt Dralle <dralle(at)matronics.com>
Subject: Re: Postings To Matronics Lists
RV-10 Listers, Looks like I cut this guy too much slack. I just noticed that he actually only subscribed to the Lists long enough to post his spam messages then unsubscribed. I have just blocked his domain from posting to Matronics. Sorry for the hassle. Matt Dralle Matronics Email List Administrator At 06:50 PM 10/25/2007 Thursday, you wrote: > > >Dear Joe of Mile High Aviation (joe@mile-high-aviation.com), > >While I do permit occasional commercial posts to the Matronics Email Lists, I ask that these posts not be of a "spam" nature. The following is from the Matronics List Usage Guidelines found here: http://www.matronics.com/FAQ/RV10-List.htm > > "Occasional posts by vendors or individuals who are > regularly subscribed to a given List are considered > acceptable. Posts by List members promoting their > respective products or items for sale should be of > a friendly, informal nature, and should not resemble > a typical SPAM message. The List isn't about > commercialism, but is about sharing information and > knowledge. This applies to everyone, including those > who provide products to the entire community. > Informal presentation and moderation should be the > operatives with respect to advertising on the Lists." > >Your post to the List today was considered by many Listers to cross the line into spam even though it was aviation related and I agree. Please refrain from this type of posting in the future or I will need to block your email address from further postings to the Matronics Lists. > >Thank you, > >Matt Dralle >Matronics Email List Administrator > > >Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 >925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email >http://www.matronics.com/ WWW | Featuring Products For Aircraft > > Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle(at)matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft ________________________________________________________________________________
Date: Oct 25, 2007
From: Kelly McMullen <kellym(at)aviating.com>
Subject: Re: Static ports
Who says you have to build to part 23 requirements? CAR3 didn't require either one, and neither does Part 91. From what I see, as long as you meet Part 91 requirements you are good to go. I flew a CAR3 plane IFR for years without alt static and with plain old copper tube pitot . My Mooney has heated pitot, but no alternate static, and is IFR certified. As long as the static source is as called for on the RV-10 with a port on each side and connecting tube arching up to top of fuselage, it will take an awful lot to block both ports. GRANSCOTT(at)aol.com wrote: > In a message dated 10/25/2007 9:52:30 A.M. Central Daylight Time, > Tim(at)MyRV10.com writes: > > You need a heated pitot tube (FAR 23.1323d) and an alternate static > source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many > people building an IFR aircraft are taking this into consideration... > > Tim, > > Hard to break the face plate on the VSI as an alternate static air if > you have all glass! > > Patrick > > > ------------------------------------------------------------------------ > See what's ne > * > > > * ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: Re: Static ports
Date: Oct 25, 2007
If you want alternate static air and have an EFIS, use a curtiss valve on the panel into an AN female pipe thread T fitting. This will allow nylon pipe thread to standard nylon lines into the static system. See attached picture. See the valve to the left of the Chelton PFD. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Thursday, October 25, 2007 8:01 PM Subject: Re: RV10-List: Re: Static ports Who says you have to build to part 23 requirements? CAR3 didn't require either one, and neither does Part 91. From what I see, as long as you meet Part 91 requirements you are good to go. I flew a CAR3 plane IFR for years without alt static and with plain old copper tube pitot . My Mooney has heated pitot, but no alternate static, and is IFR certified. As long as the static source is as called for on the RV-10 with a port on each side and connecting tube arching up to top of fuselage, it will take an awful lot to block both ports. GRANSCOTT(at)aol.com wrote: > In a message dated 10/25/2007 9:52:30 A.M. Central Daylight Time, > Tim(at)MyRV10.com writes: > > You need a heated pitot tube (FAR 23.1323d) and an alternate static > source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many > people building an IFR aircraft are taking this into consideration... > > Tim, > > Hard to break the face plate on the VSI as an alternate static air if > you have all glass! > > Patrick > > > ---------------------------------------------------------------------- > -- > See what's ne > * > > > * ________________________________________________________________________________
Subject: plexiglass bond to fiberglass
From: "eagerlee" <eagerlee(at)comcast.net>
Date: Oct 25, 2007
I got some Weld On - 10 and replicated my previous experiment with structural epoxy as a bonding agent for the RV-10 windows. Again i scuffed a test block of plexi and fiberglass, wiped clean with alcohol, glued and clamped the pieces, let the glue cure for 24 hours. The difference was day and night. When I hit the epoxy test piece with a ball peen hammer to provide a sheer force, the bond between the Plexiglas and epoxy failed by a clean separation with a moderate blow of the hammer. I could not get the bond between the plexiglas and the Weld On to fail using severe blows from the same hammer: the plexiglas itself failed first. I'm going to use the weld on to fasten my windows and then fill the edge gaps with a structural epoxy and do an overlay of glass fiber mat to prevent the paint from cracking. One last comment: the Weld On was mixed by an eyeball estimate of 13 to 1 ratio and had a date stamped on the carton Jul '06. I assume that precision ratio and current material would yield a stronger bond. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141889#141889 ________________________________________________________________________________
From: John Ackerman <johnag5b(at)cableone.net>
Subject: Alternate static valve - Thanks, folks!
Date: Oct 25, 2007
Thanks to all who replied with excellent suggestions for an alternate static panel mount valve. Several suggestions looked good to me. However, I've been looking for one that will toggle between normal and alternate, and my panel is made to accommodate that. I'll look first at the Clippard MTV-3P as suggested by Chris Johnson. ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: Andair valve
Date: Oct 26, 2007
Just a point for those considering Andair valves. Make sure you get the right version and best orientation. I've seen plenty of discussion about the extension handle creating room for the scat hose, but an even better reason for lowering the assembly has a lot to do with some of the initial problems with the early edition valves, location and the orientation. In the photo attached, when the valve is centrally located, it has the potential for the rudder cable to saw through the fuel line. John 40315 ________________________________________________________________________________
Subject: Re: plexiglass bond to fiberglass
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Oct 25, 2007
Thanks, that clarifies my initial question now all I'll need is to get some Weld-On 10 to Europe somehow. Michael -------- RV-10 builder (fuselage) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141905#141905 ________________________________________________________________________________
Date: Oct 26, 2007
From: Sam Marlow <sam(at)fr8dog.net>
Subject: Re: Fuel Valve Problem
Well, yes, anything to verify where the fuel is coming from, but I already know the fuel valve is bypassing internally. That's the only place fuel can travel from one side to the other. The question is why. Chris and Susie McGough wrote: > > > Sam would you think this might help to verify the source of the > problem if you did it. > > regards Chris > > ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> > To: > Sent: Friday, October 26, 2007 11:16 AM > Subject: Re: RV10-List: Fuel Valve Problem > > >> >> Not exactly to that extent, but I did use compressed air to verify >> integrity of the valve. >> >> Chris and Susie McGough wrote: >>> >>> >>> Sam just wondering did all the basic tests , did you test your fuel >>> selecter for correct fuel flows etc. I mean fill one tank then time >>> the fuel flow switch to the other nothing shoud come out? Off >>> position , nothing comes out.Empty the tank repeat other side? >>> Time the fuel flows. Just wondering if its just your valve only. I >>> didnt want to go a spend more money if not needed. I am not at the >>> point were I can test the valve. >>> I am probably missing something as usual so feel free to point me in >>> the right direction >>> >>> regards Chris >>> >>> ----- Original Message ----- From: "Sam Marlow" <sam(at)fr8dog.net> >>> To: >>> Sent: Friday, October 26, 2007 2:04 AM >>> Subject: Re: RV10-List: Fuel Valve Problem >>> >>> >>>> >>>> I have the Van's standard valve, V407P-4..... >>>> The aircraft is grounded untill I get this sorted out. I have >>>> talked to Gus at Van's, and he said this is the first he's heard of >>>> a problem with the valve. But that's what I here every time I >>>> contact them about any problem! >>>> Tim Olson wrote: >>>>> >>>>> Which valve do you have....that doesn't sound right or good >>>>> at all...not even a little. With the Andair in place, mine >>>>> will die in short order once the valve is turned off, and >>>>> the wing tanks are always exactly where they were when the >>>>> last flight ended. >>>>> >>>>> Tim Olson - RV-10 N104CD - Flying >>>>> >>>>> >>>>> >>>>> Sam Marlow wrote: >>>>>> >>>>>> I've discovered that when the fuel is off, the engine can be >>>>>> started taxied and a runup completed, with the fuel selector in >>>>>> the off position. >>>>>> Another nice surprise I discovered, is when the tanks are topped >>>>>> off, fuel will transfer from one wing to the other, and pump >>>>>> precious fuel overboard through the vent line, but only on the >>>>>> ground, I think, at least so far. Has anyone else experienced this? >>>>>> Thanks, >>>>>> Sam Marlow >>>>>> #40157 >>>>>> Van's standard kit. >>>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> > > ________________________________________________________________________________
Subject: Re: Static ports
Date: Oct 26, 2007
From: darnpilot(at)aol.com
Very nice panel.? One question: your switches and cb's seem kind of random...how did you determine what you wanted where?? I would have thought the switches would be grouped together and the cb's all together too? That said, I really like it.? Thanks for the photo. Jeff -----Original Message----- From: David McNeill <dlm46007(at)cox.net> Sent: Thu, 25 Oct 2007 11:42 pm Subject: RE: RV10-List: Re: Static ports If you want alternate static air and have an EFIS, use a curtiss valve on the panel into an AN female pipe thread T fitting. This will allow nylon pipe thread to standard nylon lines into the static system. See attached picture. See the valve to the left of the Chelton PFD. -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen Sent: Thursday, October 25, 2007 8:01 PM Subject: Re: RV10-List: Re: Static ports Who says you have to build to part 23 requirements? CAR3 didn't require either one, and neither does Part 91. From what I see, as long as you meet Part 91 requirements you are good to go. I flew a CAR3 plane IFR for years without alt static and with plain old copper tube pitot . My Mooney has heated pitot, but no alternate static, and is IFR certified. As long as the static source is as called for on the RV-10 with a port on each side and connecting tube arching up to top of fuselage, it will take an awful lot to block both ports. GRANSCOTT(at)aol.com wrote: > In a message dated 10/25/2007 9:52:30 A.M. Central Daylight Time, > Tim(at)MyRV10.com writes: > > You need a heated pitot tube (FAR 23.1323d) and an alternate static > source (FAR 23.1325 (b)(3)) for IFR flight. Wonder how many > people building an IFR aircraft are taking this into consideration... > > Tim, > > Hard to break the face plate on the VSI as an alternate static air if > you have all glass! > > Patrick > > > ---------------------------------------------------------------------- > -- > See what's ne > * > > > * [Image Removed] ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: Re: Door pins installation pictures needed
Date: Oct 26, 2007
Hi Michael, I don't have any pictures of the door pin set but I have them installed. I had already installed the Van's supplied hardware and was using them until I received Riverhead's. The conversion was fairly easy. On the door jam guides I had to obviously remove the plastic ones and the elongate the holes I had made for the bolts so I could move the guides up and down for proper alignment. They were a little to thick for my set up so I had to take a little off of the back to get then to fit properly. Someone had said to mill it off but since I don't have that equipment I used the sander, which worked fine, but a little hot on the fingers :>} On the door pins that go onto the tips of the door latch rods I had two problems. First I cut of the V shaped end of the tip of the rods. Then I ran into a little problem. When I had installed the Van's supplied guides I epoxied into the door rod the magnets used to determine if the door is closed. One, there was epoxy in the thread so I couldn't screw in the bullet type tip guides because of the epoxy. That's not a big problem that a tap couldn't solve but the actual magnets was a little problem. They weren't in deep enough so I couldn't screw the new tip in because they would bottom out on the magnet. I had to remove the rods from the doors, which wasn't as bad as I thought it was going to be at first, and got a long narrow steel rod and knocked out the old magnet and then tapped out the hole. After that it went together easily. It was a little work but not to terribly bad. I really like this new setup. One it looks a lot more finished, at least for me, and two the door seems to latch much easier after I adjusted the openings. Before I had to kind of force the door shut, probably poor alignment by me initially, but now they close very smoothly, IMHO. Hope this helps. If you want an actual picture I can take one for you. Wayne Edgerton N602WT flying Hello, since I didn't give up on the Rivethead door-pin set I want to proceed with my door installation. could some one post pictures of the installed door pins and what changes are required to the original setup. I am currently installing Steve DiNieris door handles and want to make sure that I don't do something irreversible for the Rivethead door-pin set up. Best Regards Michael -------- RV-10 builder (fuselage) #511 ________________________________________________________________________________
From: "Wayne Edgerton" <wayne.e(at)grandecom.net>
Subject: airport info
Date: Oct 26, 2007
I am planning on flying to Albuquerque and Santa Fe fairly soon and was wondering if any of you living in the area or are familiar with the area have any suggestions on which FBO would be the best to use. I also would like to get hungered while there, if possible. Wayne Edgerton N602WT flying ________________________________________________________________________________
Subject: Re: Door pins installation pictures needed
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Oct 26, 2007
Hello Wayne, a close up picture if the part which is on the door frame and the pin would be great. Thanks for your explanations that help already ahead. Michael -------- RV-10 builder (fuselage) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141925#141925 ________________________________________________________________________________
Date: Oct 26, 2007
From: Deems Davis <deemsdavis(at)cox.net>
Subject: Re: Door pins installation pictures needed
Mike, Try these Parts: http://deemsrv10.com/album/CNC%20Parts/slides/DSC04757.html Installed : http://deemsrv10.com/album/Sec%2045%20Cabin%20Doors%20and%20Transparancies/slides/DSC04754.html (click forward 5 pix) Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Michael Wellenzohn wrote: > > Hello Wayne, > > a close up picture if the part which is on the door frame and the pin would be great. ________________________________________________________________________________
Subject: Exhaust
Date: Oct 26, 2007
From: "Dawson-Townsend,Timothy" <tdawson-townsend(at)aurora.aero>
"Just heard from Larry Vetterman and he believes the pipes should extend abo ut 5". He also told if there was no exhaust stains directly behind the pip es they were the right length and adding length would only increase drag. Mark" You mean extend about 5" past exiting the cowl? Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ________________________________________________________________________________
From: Rob Kermanj <flysrv10(at)gmail.com>
Subject: Re: airport info
Date: Oct 26, 2007
There is only one FBO in ABQ and they are very nice. Hangar is $25/ night and they are very accommodating. They will drive you in town, give you a loaner car (few hours) and the fuel price is not bad. They left a good impression on me. Everything is priced higher in SEF. I would rate the services in SEF lower than ABQ. On Oct 26, 2007, at 7:31 AM, Wayne Edgerton wrote: > I am planning on flying to Albuquerque and Santa Fe fairly soon and > was wondering if any of you living in the area or are familiar with > the area have any suggestions on which FBO would be the best to > use. I also would like to get hungered while there, if possible. > > Wayne Edgerton > > N602WT flying > > ________________________________________________________________________________
From: Mark Ritter <mritter509(at)msn.com>
Subject: Exhaust
Date: Oct 26, 2007
Yes - 5" past the cowl.
Subject: RV10-List: ExhaustDate: Fri, 26 Oct 2007 10:00:32 -0400From: tdaws on-townsend(at)aurora.aeroTo: rv10-list(at)matronics.com =93Just heard from Larry Vetterman and he believes the pipes should extend abo ut 5". He also told if there was no exhaust stains directly behind the pip es they were the right length and adding length would only increase drag. Mark=94 You mean extend about 5=94 past exiting the cowl? Tim Dawson-Townsend Aurora Flight Sciences tdt(at)aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) _________________________________________________________________ ! ilnews ________________________________________________________________________________
Date: Oct 26, 2007
From: Jay Brinkmeyer <jaybrinkmeyer(at)yahoo.com>
Subject: Re: Andair Fuel Valve - current sources?
Neal was good to me. Don't forget to order the extension kit! =0A=0AThere a re several Andair install photos under the "Fuse" link here: =0Ahttp://www. brinkmeyers.net/AirplaneBuilding.htm=0A=0ARegards,=0AJay=0A=0A=0A=0A_______ m ________________________________________________________________________________
Subject: Alternate static valve - Thanks, folks!
Date: Oct 26, 2007
From: "Chris Johnston" <CJohnston(at)popsound.com>
hey all - so after I posted I searched further, and I found possibly a better part # for this air valve toggle, if any are interested. The earlier part # was a 3 way valve toggle, which just means that you have to block off one of the exit ports. There's a 2 way one which just has an inlet and an outlet, and the switch body is even smaller. I think the part # is TV-2SP and it looks like this: http://www.clippard.com/store/display_details.asp?sku=TV-2S except it's got a 1/8 NPT inlet on the back. There's no picture of this specific one in the catalog, but I've ordered one, so we'll see if it's neato. I'll report back after I receive it, and let y'all know if it's super-mega-fantastico or no. the only bummer here is that while the switch is around $9, they charge $7 for shipping, and $10 for HANDLING! Must come in a velvet lined box :) whatever... I'm just the sort of fool who'll pay for the convenience of not having to run around the city to hunt this little bugger down. too busy covering myself in fiberglass dust. cj -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Thursday, October 25, 2007 10:17 PM Subject: RV10-List: Alternate static valve - Thanks, folks! Thanks to all who replied with excellent suggestions for an alternate static panel mount valve. Several suggestions looked good to me. However, I've been looking for one that will toggle between normal and alternate, and my panel is made to accommodate that. I'll look first at the Clippard MTV-3P as suggested by Chris Johnson. ________________________________________________________________________________
From: "Dave Saylor" <Dave(at)AirCraftersLLC.com>
Subject: Alternate static valve - Thanks, folks!
Date: Oct 26, 2007
I used a similar toggle. McMaster P/N 6791T13. Cost was $12. It had a pretty large plastic handle that I shortened a little. It's been static tested to 20K' and didn't leak at all. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Ackerman Sent: Thursday, October 25, 2007 10:17 PM Subject: RV10-List: Alternate static valve - Thanks, folks! Thanks to all who replied with excellent suggestions for an alternate static panel mount valve. Several suggestions looked good to me. However, I've been looking for one that will toggle between normal and alternate, and my panel is made to accommodate that. I'll look first at the Clippard MTV-3P as suggested by Chris Johnson. ________________________________________________________________________________
From: "John Lenhardt" <av8or(at)cox.net>
Subject: Re: Stall warning location
Date: Oct 26, 2007
The reason I was told it's on the left side is because the usual traffic pattern is to the left. The left wing goes slower in a left turn than a right so the airspeed on that wing in that critical phase of flight would be the lowest. This would warn of the stall on that wing which would occur before the right wing resulting in the stall/spin. John Lenhardt #40262 ----- Original Message ----- From: plevenda(at)jvlv.lv To: rv10-list(at)matronics.com Sent: Wednesday, October 24, 2007 8:06 PM Subject: RV10-List: Stall warning location Well, count one for "candle moth syndrome". I pulled out my first quickbuild wing yesterday, which was the right wing. I set it on the table, removed the bottom skin and went to work. In the process, as I got around to the leading edge, I noticed the two pre-drilled holes for the stall warning vane. So I flipped to the page in the manual and went to work cutting out an access hole and the slot for the vane. Only AFTER I had all that done did I remember I was working on the right wing. It was also then that I noticed that Van's pre-driled holes for the stall warning on BOTH wings. Oh and yes there is a caution note in the manual, but like I said, "Candle Moth" In all my years of flying I was never given a reason why the stall warning is traditionaly on the left wing. So now do I accept an extra access hole, patch up the slot on the right wing and start all over again on the left wing, or is there any reason why the stall warning would not still work on the right wing even though it is not in the traditional location. -------- Paul Levenda #40090 N974LV Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141602#141602 ________________________________________________________________________________
Date: Oct 26, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Andair Fuel Valve - current sources?
Thanks Jay. Those pics are a lot of help. I canceled my order pending a bit more research into configuration and availability. I intend to configure the same model you installed. It appears to be the same one that Neal sold and recommends. It looks like 6" of extension is more than enough. Do you agree? Is that the extension with the universal joint? Or just a straight extension? (I'm thinking <6" straight extension w/o ujoint is what I need) I'm going to check with A/C Spruce and Vans regarding their stock to see if they have the configuration that Neal was selling including the extension. If not, I'm going back to Andair.... ... unless Neal decides to try another batch buy. No urgent hurry here, I realize it may take weeks. So I can join in if Neal decides to do it. Bill "jumping from brakes, rudders and fuel lines" Watson Durham NC - #40605 Jay Brinkmeyer wrote: > Neal was good to me. Don't forget to order the extension kit! > > There are several Andair install photos under the "Fuse" link here: > http://www.brinkmeyers.net/AirplaneBuilding.htm > > Regards, > Jay > > ___________________________ > * > > > * ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: static ports
Date: Oct 26, 2007
check the blue fitting ________________________________________________________________________________
Date: Oct 26, 2007
Subject: Re: plexiglass bond to fiberglass
From: n223rv(at)wolflakeairport.net
Not to start a mess here..... I agree Weld On-10 holds the windows better than epoxy. But after having using Weld On-10 and having many issues with it (like it cracks the windows, even under light pressure clamping, flashes over very fast, gets very stringy, and is very hard to clean up), I am not going to use it on my RV-10. We had to re-install 2 windows (one being the 1/4" windshield) on my friends RV-10 do to cracks emminating from the adhesive joints. I spoke with Jeff at AirPlastics (they make the RV-10 window for Van's). He DOES NOT recommend using Weld On-10 as it is too aggressive of an adhesive and he said he has heard of many issues from it. He recommended other adhesives such as Sika Flex. When we replaced his windshield, we used the Sika Flex. There is a black primer you put down, then the caulk type adhesive. It worked great, was much easier to use, and the total cost was about the same as the 5 bottles of Weld On 10. I used Sika Flex 292UV black along with Sika 209 primer. I did not compare it side by side with Weld On-10 like eagerlee. That would be a nice comparison. But I did play with it on our old windshield and it is very strong. Just my $0.02 cents worth, after using them both to install windows.... -Mike Kraus 2032 RV-4 Flying 40013 RV-10 FWF/Wiring > > I got some Weld On - 10 and replicated my previous experiment with > structural epoxy as a bonding agent for the RV-10 windows. Again i scuffed > a test block of plexi and fiberglass, wiped clean with alcohol, glued and > clamped the pieces, let the glue cure for 24 hours. The difference was day > and night. When I hit the epoxy test piece with a ball peen hammer to > provide a sheer force, the bond between the Plexiglas and epoxy failed by > a clean separation with a moderate blow of the hammer. I could not get > the bond between the plexiglas and the Weld On to fail using severe blows > from the same hammer: the plexiglas itself failed first. I'm going to use > the weld on to fasten my windows and then fill the edge gaps with a > structural epoxy and do an overlay of glass fiber mat to prevent the paint > from cracking. One last comment: the Weld On was mixed by an eyeball > estimate of 13 to 1 ratio and had a date stamped on the carton Jul '06. > I assume that precision ratio and current mat! > erial would yield a stronger bond. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=141889#141889 > > ________________________________________________________________________________
Date: Oct 26, 2007
From: "Bob Newman" <rnewman(at)lutron.com>
Subject: section 33-10 help
Ok guys, I've searched the manual and the parts lists and bag list and I can't find the following part F-6114B and F6114C anywhere except on the instruction page 33-10. These are a pair of wear blocks that are to be modified as shown on page 33-10. Are we to fabricate these from raw material and if so what thickness? Thanks for your help, Bob Newman slowbuild N541RV inside the fuse :) ________________________________________________________________________________
Subject: Re: Door pins installation pictures needed
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Oct 26, 2007
Thanks Deems, thats exactly what I needed! Michael -------- RV-10 builder (fuselage) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=141988#141988 ________________________________________________________________________________
Date: Oct 26, 2007
Subject: Re: Andair Fuel Valve - current sources?
From: "William Curtis" <wcurtis(at)nerv10.com>
Bill, Why don't you just order the FS 20X7T that Van's offers for $205? 90 degree swing between left and right and 90 degree AN6 ports. Seems almost a drop in replacement, only you don't have to criss-cross the fuel lines. You don't even have to lower it and use an extension. See it here or search for :Fuel Selector Valves": http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1193417645-34-690&browse=airframe&product=fuel-selector-valve William http://wcurtis.nerv10.com/ -------- Original Message -------- > > > Thanks Jay. Those pics are a lot of help. I canceled my order pending > a bit more research into configuration and availability. > > I intend to configure the same model you installed. It appears to be > the same one that Neal sold and recommends. > It looks like 6" of extension is more than enough. Do you agree? > Is that the extension with the universal joint? Or just a straight > extension? (I'm thinking <6" straight extension w/o ujoint is what I need) > > I'm going to check with A/C Spruce and Vans regarding their stock to see > if they have the configuration that Neal was selling including the > extension. If not, I'm going back to Andair.... > > ... unless Neal decides to try another batch buy. No urgent hurry here, > I realize it may take weeks. So I can join in if Neal decides to do it. > > Bill "jumping from brakes, rudders and fuel lines" Watson > Durham NC - #40605 > > Jay Brinkmeyer wrote: > > Neal was good to me. Don't forget to order the extension kit! > > > > There are several Andair install photos under the "Fuse" link here: > > http://www.brinkmeyers.net/AirplaneBuilding.htm > > > > Regards, > > Jay ________________________________________________________________________________
From: DLIUDVINAITIS(at)aol.com
Date: Oct 26, 2007
Subject: Re: section 33-10 help
Hi Bob the f-6114 uhmw in question are in subkit #7 of slowbuild kit. ask me how i no we are at same area in our build Dave Ludd NJ #40466, close up of backage area ________________________________________________________________________________
Date: Oct 26, 2007
From: "Bob Newman" <rnewman(at)lutron.com>
Subject: Re: section 33-10 help
Dave, Thanks for the help. I'm near Allentown PA (1N9) if you every are in the area drop me an email. your welcome to visit my shop. -Bob Newman TCW Technologies rnewman(at)tcwtech.com >>> DLIUDVINAITIS(at)aol.com 10/26/2007 5:09 PM >>> Hi Bob the f-6114 uhmw in question are in subkit #7 of slowbuild kit. ask me how i no we are at same area in our build Dave Ludd NJ #40466, close up of backage area ________________________________________________________________________________
Date: Oct 26, 2007
From: MauleDriver <MauleDriver(at)nc.rr.com>
Subject: Re: Andair Fuel Valve - current sources?
William, I was looking at that and talked to them. I'm right now of the opinion that I want the extension and that I want to lower the valve body 4 or 5 inches. That gives the SCAT tubing a clear run and seems to avoid any rudder cable, fuel line interference. The FS20X7T at Vans is a GREAT price and except for the extension, the right valve. It is basically a drop-in replace for the kit supplied valve but people seemed to have struggled a bit with the SCAT and rudder cable. I thought that I might be able to pick the valve up from Spruce and an extension from ACSpruce. But Spruce indicates that they only sell the extension with a valve. The Andair site makes it clear there is an A and B type valve - only the B will accept the extension. And, adding an extension to a B is a bit more than just inserting a piece of rod. Andair will sell an extension kit for a B model but by the time you get done, you are within $75 of just ordering the whole thing from the factory. I'm agonizing here a bit but the recently reported problems with the kit valve pushed me over the edge to get the Andair. And once there, I'm trying to get it as right as I can without recreating the same problems others have had. The frugal decision seems to be to use the kit valve The crafty decision would be to get the Vans valve and solve the minor tunnel space issues The do it as right as I can figure and damn the cost decision seems to be just order the thing from the factory. Did someone say 'budget'? William Curtis wrote: > > Bill, > > Why don't you just order the FS 20X7T that Van's offers for $205? 90 degree swing between left and right and 90 degree AN6 ports. Seems almost a drop in replacement, only you don't have to criss-cross the fuel lines. You don't even have to lower it and use an extension. > > See it here or search for :Fuel Selector Valves": > http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1193417645-34-690&browse=airframe&product=fuel-selector-valve > > William > http://wcurtis.nerv10.com/ > > -------- Original Message -------- > >> >> Thanks Jay. Those pics are a lot of help. I canceled my order pending >> a bit more research into configuration and availability. >> >> I intend to configure the same model you installed. It appears to be >> the same one that Neal sold and recommends. >> It looks like 6" of extension is more than enough. Do you agree? >> Is that the extension with the universal joint? Or just a straight >> extension? (I'm thinking <6" straight extension w/o ujoint is what I need) >> >> I'm going to check with A/C Spruce and Vans regarding their stock to see >> if they have the configuration that Neal was selling including the >> extension. If not, I'm going back to Andair.... >> >> ... unless Neal decides to try another batch buy. No urgent hurry here, >> I realize it may take weeks. So I can join in if Neal decides to do it. >> >> Bill "jumping from brakes, rudders and fuel lines" Watson >> Durham NC - #40605 >> >> Jay Brinkmeyer wrote: >> >>> Neal was good to me. Don't forget to order the extension kit! >>> >>> There are several Andair install photos under the "Fuse" link here: >>> http://www.brinkmeyers.net/AirplaneBuilding.htm >>> >>> Regards, >>> Jay >>> > > > ________________________________________________________________________________
Date: Oct 26, 2007
Subject: Re: Andair Fuel Valve - current sources?
From: "William Curtis" <wcurtis(at)nerv10.com>
Seems the path of least resistance is to use the Vans offering and route th e rear cabin heat via the original path. With the input fuel lines 90 degr ees apart and the center output port, you should also be able to route the rear heater cable through those lines also as an option.=0A=0AWilliam =0Ahttp://wcurtis.nerv10.com/ =0A=0A-------- Original Message ---- er(at)nc.rr.com>=0A> =0A> William, I was looking at that and talked to t hem. I'm right now of the =0A> opinion that I want the extension and th at I want to lower the valve =0A> body 4 or 5 inches. That gives the SC AT tubing a clear run and seems to =0A> avoid any rudder cable, fuel lin e interference.=0A> =0A> The FS20X7T at Vans is a GREAT price and exc ept for the extension, the =0A> right valve. It is basically a drop-in replace for the kit supplied =0A> valve but people seemed to have strugg led a bit with the SCAT and rudder =0A> cable. I thought that I might b e able to pick the valve up from Spruce =0A> and an extension from ACSpr uce. But Spruce indicates that they only =0A> sell the extension with a valve. The Andair site makes it clear there =0A> is an A and B type va lve - only the B will accept the extension. And, =0A> adding an extensi on to a B is a bit more than just inserting a piece of =0A> rod. Andair will sell an extension kit for a B model but by the time =0A> you get d one, you are within $75 of just ordering the whole thing from =0A> the factory.=0A> =0A> I'm agonizing here a bit but the recently reported problems with the kit =0A> valve pushed me over the edge to get the Anda ir. And once there, I'm =0A> trying to get it as right as I can without recreating the same problems =0A> others have had.=0A> =0A> The f rugal decision seems to be to use the kit valve=0A> The crafty decision would be to get the Vans valve and solve the minor =0A> tunnel space iss ues=0A> The do it as right as I can figure and damn the cost decision se ems to =0A> be just order the thing from the factory.=0A> =0A> Did someone say 'budget'?=0A> =0A> William Curtis wrote:=0A> > --> RV 10-List message posted by: "William Curtis" =0A> > =0A> > Bill,=0A> >=0A> > Why don't you just order the FS 20X7T tha t Van's offers for $205? 90 degree swing between left and right and 90 de gree AN6 ports. Seems almost a drop in replacement, only you don't have to criss-cross the fuel lines. You don't even have to lower it and use an ex tension.=0A> >=0A> > See it here or search for :Fuel Selector Valves" :=0A> > http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=11934176 45-34-690&browse=airframe&product=fuel-selector-valve=0A> >=0A> > William=0A> > http://wcurtis.nerv10.com/ =0A> >=0A> > -------- Or iginal Message --------=0A> > =0A> >> --> RV10-List message posted by: MauleDriver =0A> >>=0A> >> Thanks Jay. Th ose pics are a lot of help. I canceled my order pending =0A> >> a bit m ore research into configuration and availability.=0A> >>=0A> >> I int end to configure the same model you installed. It appears to be =0A> > > the same one that Neal sold and recommends.=0A> >> It looks like 6" o f extension is more than enough. Do you agree?=0A> >> Is that the exten sion with the universal joint? Or just a straight =0A> >> extension? ( I'm thinking <6" straight extension w/o ujoint is what I need)=0A> >> =0A> >> I'm going to check with A/C Spruce and Vans regarding their stock t o see =0A> >> if they have the configuration that Neal was selling inclu ding the =0A> >> extension. If not, I'm going back to Andair....=0A> >>=0A> >> ... unless Neal decides to try another batch buy. No urgent hurry here, =0A> >> I realize it may take weeks. So I can join in if Ne al decides to do it.=0A> >>=0A> >> Bill "jumping from brakes, rudders and fuel lines" Watson=0A> >> Durham NC - #40605=0A> >>=0A> >> Ja y Brinkmeyer wrote:=0A> >> =0A> >>> Neal was good to me. Don't fo rget to order the extension kit!=0A> >>>=0A> >>> There are several An dair install photos under the "Fuse" link here:=0A> >>> http://www.brink meyers.net/AirplaneBuilding.htm=0A> >>>=0A> >>> Regards,=0A> >>> J ay=0A> >>> =0A> >=0A> >=0A> >=0A> >=0A> >=0A> > ========== =0A ________________________________________________________________________________
From: "Steven DiNieri" <capsteve(at)adelphia.net>
Subject: Re: Andair Fuel Valve - current sources?
Date: Oct 26, 2007
I purchased my valve from Neal and thankfully he knew all the parts that were needed for the extension. I probably would have ended up ordering crap I didn't need. I attached I pic of my extension setup. Steven dinieri Iflyrv10.com capsteve(at)adelphia.net 716.579.5790 William, I was looking at that and talked to them. I'm right now of the opinion that I want the extension and that I want to lower the valve body 4 or 5 inches. That gives the SCAT tubing a clear run and seems to avoid any rudder cable, fuel line interference. The FS20X7T at Vans is a GREAT price and except for the extension, the right valve. It is basically a drop-in replace for the kit supplied valve but people seemed to have struggled a bit with the SCAT and rudder cable. I thought that I might be able to pick the valve up from Spruce and an extension from ACSpruce. But Spruce indicates that they only sell the extension with a valve. The Andair site makes it clear there is an A and B type valve - only the B will accept the extension. And, adding an extension to a B is a bit more than just inserting a piece of rod. Andair will sell an extension kit for a B model but by the time you get done, you are within $75 of just ordering the whole thing from the factory. I'm agonizing here a bit but the recently reported problems with the kit valve pushed me over the edge to get the Andair. And once there, I'm trying to get it as right as I can without recreating the same problems others have had. The frugal decision seems to be to use the kit valve The crafty decision would be to get the Vans valve and solve the minor tunnel space issues The do it as right as I can figure and damn the cost decision seems to be just order the thing from the factory. Did someone say 'budget'? ________________________________________________________________________________
From: "Albert Gardner" <ibspud(at)roadrunner.com>
Subject: First Flight
Date: Oct 26, 2007
N991RV first flew on 10/23. 4 hours now but oil temps are too high - 245 - so I'm trying to fix that. Otherwise, it flies great, just as I hoped. What a plane! Albert Gardner Yuma, AZ ________________________________________________________________________________
Subject: Re: First Flight
From: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>
Date: Oct 27, 2007
Congratulations Albert from Switzerland. Let us know what the reason was for the high oil temps and what you did to get them down. Michael -------- RV-10 builder (fuselage) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142119#142119 ________________________________________________________________________________
Subject: Re: First Flight
From: "AirMike" <Mikeabel(at)Pacbell.net>
Date: Oct 27, 2007
Kuddos - beautiful paint job too. You are an inspiration to all other "older" builders. Hope you get the oil thing worked out without too much hassle. Did you use the Vans or the oversize oil cooler? :D :D :D :D :D :D :D -------- OSH '08 or Bust Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142123#142123 ________________________________________________________________________________
Subject: Re: First Flight
Date: Oct 27, 2007
From: darnpilot(at)aol.com
Seems like the oil cooling problem is pretty common on the RV...even most experimental planes.? Why is that?? What is the usual cause and/or cure?? Why not address it in the initial assembly?? Why would it vary between airplanes? Jeff ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: A reminder on rivet lines in glass
Date: Oct 27, 2007
For the recent builders: I visited Copperstate and admired a 10 there. We discussed his paint job and looked at the fiberglass areas after 60 hours. The external rivet lines that result from the cowling hinges and lid attachment to the aluminum were beginning to show rivet heads through the paint. This will occur unless the aircraft has a layer of Eglass over the rivet line. Ask me how I know; I missed the few rivets around the oil door on my Glastar. He also has an indentation beginning to show were the windows meet the flange of the lid. Both problems can be avoided by glassing a 1 inch wide strip on a 45 degree bias around the edges of the window flange and over the rivet lines in the cowl. The Eglass is then covered with a thin coat of Evercoat finishing, sanded smooth and feathered into the adjacent structure. ________________________________________________________________________________
From: "Marcus Cooper" <coop85(at)cableone.net>
Subject: First Flight
Date: Oct 27, 2007
Congratulations! It looks great. Have fun with the testing, Marcus _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Albert Gardner Sent: Saturday, October 27, 2007 12:08 AM Subject: RV10-List: First Flight N991RV first flew on 10/23. 4 hours now but oil temps are too high - 245 - so I'm trying to fix that. Otherwise, it flies great, just as I hoped. What a plane! Albert Gardner Yuma, AZ ________________________________________________________________________________
From: "Robert Woods" <rwshooter(at)cox.net>
Subject: Re:Shipping costs
Date: Oct 27, 2007
Hey All, Haven't been around in a while, been building the hangar. Be done next week at 3L2.....Yea!.....Ive noticed while lurking when I can that there are alot of complaints about shipping costs. I was having a huge problem at work with shipping prices doubling and sometimes tripling for all kinds of reasons all this year. I spend around 200 to 250K a year in receiving my stuff. I had enough and asked my office for a solution......my secretary found Unishippers. We tried them out on a small 3 day air order....This order with the regular guy's.....you know who they are, was anywhere from $860.00 to $980.00. Unishippers $248.00 and it was on time. WOW!.....We are now using them daily....couldn't be happier. Hope this can help you guy's too.............btw....everyone is making great progress on your builds..keep up the good work.....I'm right behind ya Robb ----- Original Message ----- From: "Steven DiNieri" <capsteve(at)adelphia.net> Sent: Friday, October 26, 2007 8:32 PM Subject: RE: RV10-List: Re: Andair Fuel Valve - current sources? I purchased my valve from Neal and thankfully he knew all the parts that were needed for the extension. I probably would have ended up ordering crap I didn't need. I attached I pic of my extension setup. Steven dinieri Iflyrv10.com capsteve(at)adelphia.net 716.579.5790 William, I was looking at that and talked to them. I'm right now of the opinion that I want the extension and that I want to lower the valve body 4 or 5 inches. That gives the SCAT tubing a clear run and seems to avoid any rudder cable, fuel line interference. The FS20X7T at Vans is a GREAT price and except for the extension, the right valve. It is basically a drop-in replace for the kit supplied valve but people seemed to have struggled a bit with the SCAT and rudder cable. I thought that I might be able to pick the valve up from Spruce and an extension from ACSpruce. But Spruce indicates that they only sell the extension with a valve. The Andair site makes it clear there is an A and B type valve - only the B will accept the extension. And, adding an extension to a B is a bit more than just inserting a piece of rod. Andair will sell an extension kit for a B model but by the time you get done, you are within $75 of just ordering the whole thing from the factory. I'm agonizing here a bit but the recently reported problems with the kit valve pushed me over the edge to get the Andair. And once there, I'm trying to get it as right as I can without recreating the same problems others have had. The frugal decision seems to be to use the kit valve The crafty decision would be to get the Vans valve and solve the minor tunnel space issues The do it as right as I can figure and damn the cost decision seems to be just order the thing from the factory. Did someone say 'budget'? ________________________________________________________________________________
Date: Oct 27, 2007
Subject: [ Rob Ray ] : New Email List Photo Share Available!
From: Email List Photo Shares <pictures(at)matronics.com>
A new Email List Photo Share is available: Poster: Rob Ray Lists: Rocket-List,RV-List,RV3-List,RV4-List,RV6-List,RV7-List,RV8-List,RV9-List,RV10-List Subject: Bigger Tires http://www.matronics.com/photoshare/smokyray@yahoo.com.10.27.2007/index.html ---------------------------------------------------------- o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures(at)matronics.com ---------------------------------------------------------- ________________________________________________________________________________
Subject: Re: plexiglass bond to fiberglass
From: "zackrv8" <zackrv8(at)verizon.net>
Date: Oct 27, 2007
If you don't want to use Sika-Flex or Weld-On, try using 3M 2216 Structual Epoxy. I use this stuff everywhere, even on my RV8 that is 7 years old and has over 1100 hours on it. I installed my Rv10 windows, NACA ducts, Rudder Cable Fairings etc... with this product. I was trimming around the interior windows with a razor and it slipped and put a nice gouge in the window. I tried to polish the window scratch out to no avail. Ok. I neeed to replace the rear window. Got a chisel out and started to try and pry it off. No luck. Started tapping the chisel with a hammer. Nothing. I finally smacked the plexi with a hammer to beak it and create a place where I could stick my chisel in and pry the plexi off. The plexi was "welded" on to the fiberglass! I had to add heat from a heat gun to persuade it to come off. Long story short....use 2216 epoxy for your windows if you want. It works, has a slow cure time so you can work a little easier. Does not need a "primer". Just rough up both mating surfaces with 40 or 80 grit. I forgot to mention that I thicken up the epoxy with some 407 or 406 Colloidal Silca from West Systems so it does not sag. Cool stuff. And one more thing....Be careful with razor blades around your plexi. Zack See pic below... n223rv(at)wolflakeairport wrote: > Not to start a mess here..... I agree Weld On-10 holds the windows better > than epoxy. But after having using Weld On-10 and having many issues with > it (like it cracks the windows, even under light pressure clamping, > flashes over very fast, gets very stringy, and is very hard to clean up), > I am not going to use it on my RV-10. We had to re-install 2 windows (one > being the 1/4" windshield) on my friends RV-10 do to cracks emminating > from the adhesive joints. > > I spoke with Jeff at AirPlastics (they make the RV-10 window for Van's). > He DOES NOT recommend using Weld On-10 as it is too aggressive of an > adhesive and he said he has heard of many issues from it. He recommended > other adhesives such as Sika Flex. When we replaced his windshield, we > used the Sika Flex. There is a black primer you put down, then the caulk > type adhesive. It worked great, was much easier to use, and the total > cost was about the same as the 5 bottles of Weld On 10. I used Sika Flex > 292UV black along with Sika 209 primer. > > I did not compare it side by side with Weld On-10 like eagerlee. That > would be a nice comparison. But I did play with it on our old windshield > and it is very strong. > > Just my $0.02 cents worth, after using them both to install windows.... > > -Mike Kraus > 2032 RV-4 Flying > 40013 RV-10 FWF/Wiring > > > > > > > > > > I got some Weld On - 10 and replicated my previous experiment with > > structural epoxy as a bonding agent for the RV-10 windows. Again i scuffed > > a test block of plexi and fiberglass, wiped clean with alcohol, glued and > > clamped the pieces, let the glue cure for 24 hours. The difference was day > > and night. When I hit the epoxy test piece with a ball peen hammer to > > provide a sheer force, the bond between the Plexiglas and epoxy failed by > > a clean separation with a moderate blow of the hammer. I could not get > > the bond between the plexiglas and the Weld On to fail using severe blows > > from the same hammer: the plexiglas itself failed first. I'm going to use > > the weld on to fasten my windows and then fill the edge gaps with a > > structural epoxy and do an overlay of glass fiber mat to prevent the paint > > from cracking. One last comment: the Weld On was mixed by an eyeball > > estimate of 13 to 1 ratio and had a date stamped on the carton Jul '06. > > I assume that precision ratio and current mat! > > erial would yield a stronger bond. > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=141889#141889 > > > > > > > > > > > > > > > > > > > > > > > > > -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142229#142229 Attachments: http://forums.matronics.com//files/dsc07275_565.jpg ________________________________________________________________________________
Date: Oct 27, 2007
From: linn Walters <pitts_pilot(at)bellsouth.net>
Subject: Re: First Flight
I'm going to float my opinion, so take it for what it's worth. I think the cause is poor baffle seals, and the difference between planes is due to difference in the sealing. Let's face it, using the upper cowl as the top of the plenum is a poor choice to start with, and it only goes downhill from there. It's not a new problem, even the certificated ones don't seal well once they age a little. Sealing all the baffle leaks is the biggest high temp killer you have. So, what's the solution??? Mine will be to add a fiberglass (or carbon fiber) sheet to make a plenum from the air intakes to the back of the engine, using the stock baffles minus the baffle seal material. I'll pay particular attention to the area around the starter and all the areas where the aluminum baffle material meets the engine. One other overlooked area is the gap between the spinner and the cowl. Air comes into the inlet, and is sucked forward around the flywheel and then out between the spinner and cowl. To seal this area, take some foam pipe covers .... the type to prevent pipes from sweating and glue it in a ring around the area just behind the spinner. A really tight fit is good since on first startup it becomes self forming. Linn .... but I'm nowhere there yet! darnpilot(at)aol.com wrote: > > Seems like the oil cooling problem is pretty common on the RV...even > most experimental planes. Why is that? What is the usual cause > and/or cure? Why not address it in the initial assembly? Why would > it vary between airplanes? > > Jeff > ------------------------------------------------------------------------ > Email and AIM finally together. You've gotta check out free AOL Mail > <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=AOLAOF00020000000970>! > > ________________________________________________________________________________
From: "Albert Gardner" <ibspud(at)roadrunner.com>
Subject: First Flight Oil Temps
Date: Oct 27, 2007
Regarding oil temps. Tim has some great advice (as always) and I am looking at various things. The stock oil cooler for one. I have a 10:1 engine and it may always run a little hot in addition to not yet being broke in. The 245 temps are at 2000' and WOT and 80 OAT so it's near the worst case. Today, running at 16" MAP and 1750 rpm oil was 203F. Looks a little better. Albert Gardner Yuma, AZ ________________________________________________________________________________
Date: Oct 27, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: WD-1002 / F1001B / F1040 Fuse channel rivet holes
Hi Again I have a follow-up question for builders who have / are going through the forward fuse construction. After a couple of emails / calls to Vans, it appears that a reduced edge clearance for the to upper flange rivets is okay. Unfortunately the edge clearances that I have achieved are still woefully inadequate (at least to me). I have spent quite a bit of time trying sort out what the problem is with the WD1002. It appears that the edge of the top flange runs very close to the line of rivet holes in the F1001B flange. As a result it requires considerable clamping to get any sort of edge clearance when match drilling. This clamping in turn seems to cause a distortion the firewall as it causes a twist in the WD1002 base. I have this problem in both my WD1002 weldments. Fortunately, the WD1003 weldments seem okay and require only a *little* clamping to get good edge distances. I would be interested in finding out if other builders have had the same problem and if so how did they handle it. Cheers Les Kearney #40643 - Frustrated in the fuse .. _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: October-21-07 6:49 PM Subject: RV10-List: WD-1002 / F1001B / F1040 Fuse channel rivet holes Hi Last night I started match drilling the holes in the WD1002 steel weldment that is attached to the firewall. Using the guide holes in the F-1001B as a guide and after clamping the top WD-1002 flange to get the best edge clearance possible, I still only got a 3/32 edge clearance (measured from the edge of the rivet hole) on most of the holes. Given that that the weldments are steel and not aluminium is this edge clearance sufficient? The archives indicate that that these parts have been problematic for some. Based on what I read, I knew to be fairly aggressive in clamping the parts to get the most clearance possible. Interestingly, I did have to shim the side (towards the skin) WD-1002 flanges about a 1/8" to get reasonable edge clearance. Even so, the maximum edge clearance would be just over 1/8" if the rivets were evenly spaced on the flange. This suggests that 3/16" spacing might be okay in this application. Personally, I think this is one area where the plans should give the builder a bit of a heads up as to what to do and what to expect. Any comments or should I talk to the Van's order desk yet again.. Cheers Les Kearney #40643 - Frustrated in the fuse .. ________________________________________________________________________________
Date: Oct 28, 2007
From: Tim Olson <Tim(at)MyRV10.com>
Subject: Great results after installing new Trim Controller
For those of you who've had the opportunity to see the RV-10's elevator trim sensitivy in action (especially those who've taken a demo flight with me because I like to show them first hand), I have a great write-up for you. After talking with Bob about his "Safety-Trim" system, I was intrigued because I was just about to finally tackle the touchy elevator trim problem and his system did an even better job at addressing some issues than what my plans were. So, I jumped on his trim controller in hopes that it would be the holy grail of trim controllers. Today I finished installing the 2-speed 2-axis trim controller, and got it out for some flight testing. I think it's going to be a winner, and I think it's something that quite a few of you would highly appreciate. Sorry that it's a long write, up, but it covers a lot of ground, including my chosen method for getting dual-speed integrated into the RV-10. Here's the write-up: http://www.myrv10.com/N104CD/upgrades/20071027/index.html The devil's in the details of this one. Messing with trim is something you want to do right. -- Tim Olson - RV-10 N104CD - Flying ________________________________________________________________________________
From: "John Dunne" <acs(at)acspropeller.com.au>
Subject: Re: Great results after installing new Trim Controller
Date: Oct 28, 2007
Great write up Tim. This is what I've been looking for. I've been more than a tad concerned about the possible severe forces that could be imposed with accidental application of too much trim at high speeds and more so, runaway trim possibilities on the current system and the problem with a reset. I'll admit I'm more at home with a manual trim system on any aircraft I've flown but that is usually because it isn't as easy to aquire an instant "feel" for an electronic system versus a roll with the wheel, at least that has been my experience. I'm not sure if this is the same person and company that was mentioned a few months back by someone when the discussion came up on the list about runaway trims and resets? I agree and believe if it works as advertised then this might be a good safety edition. Once again great writeup and thankyou for your research! John 40315 ----- Original Message ----- From: "Tim Olson" <Tim(at)MyRV10.com> Sent: Sunday, October 28, 2007 4:35 PM Subject: RV10-List: Great results after installing new Trim Controller > > For those of you who've had the opportunity to see the RV-10's elevator > trim sensitivy in action (especially those who've taken a demo flight > with me because I like to show them first hand), I have a great write-up > for you. > > After talking with Bob about his "Safety-Trim" system, I was intrigued > because I was just about to finally tackle the touchy elevator trim > problem and his system did an even better job at addressing some issues > than what my plans were. So, I jumped on his trim controller in > hopes that it would be the holy grail of trim controllers. > > Today I finished installing the 2-speed 2-axis trim controller, and > got it out for some flight testing. I think it's going to be a winner, > and I think it's something that quite a few of you would highly > appreciate. > > Sorry that it's a long write, up, but it covers a lot of ground, > including my chosen method for getting dual-speed integrated into > the RV-10. > > Here's the write-up: > http://www.myrv10.com/N104CD/upgrades/20071027/index.html > > The devil's in the details of this one. Messing with trim is > something you want to do right. > -- > Tim Olson - RV-10 N104CD - Flying > > > ________________________________________________________________________________
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: Oct 28, 2007
Subject: Great results after installing new Trim Controller
Looks pretty neat. How much did it cost you for the whole project? Michael -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Tim Olson Sent: Sunday, October 28, 2007 1:36 AM Subject: RV10-List: Great results after installing new Trim Controller For those of you who've had the opportunity to see the RV-10's elevator trim sensitivy in action (especially those who've taken a demo flight with me because I like to show them first hand), I have a great write-up for you. After talking with Bob about his "Safety-Trim" system, I was intrigued because I was just about to finally tackle the touchy elevator trim problem and his system did an even better job at addressing some issues than what my plans were. So, I jumped on his trim controller in hopes that it would be the holy grail of trim controllers. Today I finished installing the 2-speed 2-axis trim controller, and got it out for some flight testing. I think it's going to be a winner, and I think it's something that quite a few of you would highly appreciate. Sorry that it's a long write, up, but it covers a lot of ground, including my chosen method for getting dual-speed integrated into the RV-10. Here's the write-up: http://www.myrv10.com/N104CD/upgrades/20071027/index.html The devil's in the details of this one. Messing with trim is something you want to do right. -- Tim Olson - RV-10 N104CD - Flying ________________________________________________________________________________
Subject: A reminder on rivet lines in glass
Date: Oct 28, 2007
From: "John W. Cox" <johnwcox(at)pacificnw.com>
David, you have a good eye on the emerging trend. As you might remember from about a year past, I had posted pictures of cracks which developed in fillets from the use of microballoon. I also showed pictures of recesses in poly filler which takes 18 to 24 months to reach mature cure. That can really hurt when you lay a three color, custom paint job over those fasteners. Your post on the use of a layer of Eglass was picked up by Deems in his build. I am confident that time will prove the wisdom of the technique. I think many following the build it by the instructions from VANS will find that skills of Sheetmetal and rivet building have to change as the composite parts count and techniques need to be adapted to those with skill at plastic planes. It was too bad that only N110GS made it to Copperstate. I did enjoy seeing it as well as Jon Sharp's NXT, the Spooky C-47 and a new Light Sport offering though. 94 degrees in late October - Wow. Back to the rain and the Pacific NW humidity patterns. John Cox ________________________________ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Saturday, October 27, 2007 7:14 AM Subject: RV10-List: A reminder on rivet lines in glass For the recent builders: I visited Copperstate and admired a 10 there. We discussed his paint job and looked at the fiberglass areas after 60 hours. The external rivet lines that result from the cowling hinges and lid attachment to the aluminum were beginning to show rivet heads through the paint. This will occur unless the aircraft has a layer of Eglass over the rivet line. Ask me how I know; I missed the few rivets around the oil door on my Glastar. He also has an indentation beginning to show were the windows meet the flange of the lid. Both problems can be avoided by glassing a 1 inch wide strip on a 45 degree bias around the edges of the window flange and over the rivet lines in the cowl. The Eglass is then covered with a thin coat of Evercoat finishing, sanded smooth and feathered into the adjacent structure. ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Safety-Trim Promotion
Date: Oct 28, 2007
Fellow RV builders, Thanks to all of those who have visited our site and especially to those who are now customers. If you visited our site previously, please take a second look, we now have two new promotions up that will help lower the cost of a Safety-Trim intelligent servo controller system. Please visit our site www.tcwtech.com to learn more. Thanks, Bob Newman ________________________________________________________________________________
Date: Oct 28, 2007
From: Les Kearney <kearney(at)shaw.ca>
Subject: Rolling the front fuse skis
Hi As I worked through section 29 I found that I didn=92t like the suggested method for rolling the front fuse skins (page 29-11). When doing the rear skins, the angles are clecoed in place along the length of the skin to be rolled. This is very secure and easy to manipulate. The front skin method is different in that it requires the construction roll angles to be only clamped in place. The risk with this approach is that if a clamp slips, you may end up ruining a skin. Using the recommended method, I did have a clamp start to move and the angles did start to splay apart somewhat. I could have used more clamps but I wasn=92t sure if I wanted to risk the skin. Here is what I did which seemed to work very well: * First I marked the end of roll line per the plans. * Along the end roll line, I placed the edge of a 4=92 piece of 1 =BD by 1 =BD by 1/18 aluminium angle. The 1 =BD=94 angle is required to reach the skin holes while lined up on the end of roll line. * I cleco clamped the aluminium angle in place and then match drilled the skin holes into the angle. * I removed the angle and then matched drilled these holes into a mirror image piece of aluminium * I then clecod the angles back onto the skin (as if I was doing the aft skins) Now I had a very secure construction roll angle to roll the forward skins. I then followed the instructions as per the plans. Cheers Les Kearney #40643 ' Singing the section 29 blues ________________________________________________________________________________
From: "Bob-tcw" <rnewman(at)tcwtech.com>
Subject: Re: Rolling the front fuse skis
Date: Oct 28, 2007
I second this one!. When I rolled the front skins I did have one of the van's recommended vise-grip style clamps come off and dent the skin. Fortuneately I hardly had any pressure on the clamp and I was able to fix the dent. However, the method in the instruction manual is definetly flawed. I found that i was able to use a series of wood hand clamps to secure the two angle aluminum roll guides. They worked just fine, but I was nervous the whole time. The method described making bigger roll guides is probably the best. Keep up the good work in monster section 29. -Bob Newman ----- Original Message ----- From: Les Kearney To: rv10-list(at)matronics.com Sent: Sunday, October 28, 2007 5:49 PM Subject: RV10-List: Rolling the front fuse skis Hi As I worked through section 29 I found that I didn't like the suggested method for rolling the front fuse skins (page 29-11). When doing the rear skins, the angles are clecoed in place along the length of the skin to be rolled. This is very secure and easy to manipulate. The front skin method is different in that it requires the construction roll angles to be only clamped in place. The risk with this approach is that if a clamp slips, you may end up ruining a skin. Using the recommended method, I did have a clamp start to move and the angles did start to splay apart somewhat. I could have used more clamps but I wasn't sure if I wanted to risk the skin. Here is what I did which seemed to work very well: =B7 First I marked the end of roll line per the plans. =B7 Along the end roll line, I placed the edge of a 4' piece of 1 =BD by 1 =BD by 1/18 aluminium angle. The 1 =BD" angle is required to reach the skin holes while lined up on the end of roll line. =B7 I cleco clamped the aluminium angle in place and then match drilled the skin holes into the angle. =B7 I removed the angle and then matched drilled these holes into a mirror image piece of aluminium =B7 I then clecod the angles back onto the skin (as if I was doing the aft skins) Now I had a very secure construction roll angle to roll the forward skins. I then followed the instructions as per the plans. Cheers Les Kearney #40643 - Singing the section 29 blues ________________________________________________________________________________
Subject: Flap Positioning System - Epilog
Date: Oct 29, 2007
From: "McGANN, Ron" <ron.mcgann(at)baesystems.com>
Ok, I think I have this puppy nailed. If you have Showplanes FPS installation instructions (Iss A 2003) from their website, it contains NO info on the 10 - throw it in the bin. If you have Showplanes FPS installation instructions (Iss C 2004) from Vans, it contains WRONG info on the 10 - throw it in the bin. In the -10, flaps are retracted when the actuator is fully extended. This is the RV-8 configuration (as correclty pointed out by Rick S.), so measure the Positioning Rod Clamp to 5 15/16". Connect the Motor P1 to red, and Motor P2 to black as for the 4,6,7 and 9 models. This installation works as advertised for me. I was wrong about the fusible links in the controller - they were actually the PC tracks that had completely lifted from the board!! (they certainly behaved like fusible links!). A replacement controller module is $45 for those interested. I would highly recommend the use of a Molex style connector between the FPS and and flap motor, and make sure you disconnect the motor from the FPS if you need to drive it manually. Cheers, 187 Ron - one problem solved 4,867,164 to go! "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Rolling the front fuse skis
Date: Oct 28, 2007
I third this=85 I unfortunately wasn=92t as smart as you. What I ended up doing was following vans plans pretty much. The same thing happened to me on the forward edge where the clamps started slipping and the aluminum angle actually flexed away from the skins. I was able to use the hand seamers from avery to clamp the angles as close to the forward edge as I could. I found if I leaned across the workbench, cussed a whole bunch (at least 30 minutes per skin), and popped a vein in my forehead squeezing with my hands as hard as I could while rolling, things worked out pretty good. I would definitely take more time looking at it and figuring another method (like yours below) if I had to do it again. I did have to massage out a crease caused by the aluminum angle slipping on one of them. I figure if anybody starts crawling around underneath looking at my =93skin bending job=94 it will be because theirs look similar. We will then go have a beer together while discussing runaway trim!! Section 29 sucks!!! -Ben #40579 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney Sent: Sunday, October 28, 2007 2:49 PM Subject: RV10-List: Rolling the front fuse skis Hi As I worked through section 29 I found that I didn=92t like the suggested method for rolling the front fuse skins (page 29-11). When doing the rear skins, the angles are clecoed in place along the length of the skin to be rolled. This is very secure and easy to manipulate. The front skin method is different in that it requires the construction roll angles to be only clamped in place. The risk with this approach is that if a clamp slips, you may end up ruining a skin. Using the recommended method, I did have a clamp start to move and the angles did start to splay apart somewhat. I could have used more clamps but I wasn=92t sure if I wanted to risk the skin. Here is what I did which seemed to work very well: * First I marked the end of roll line per the plans. * Along the end roll line, I placed the edge of a 4=92 piece of 1 =BD by 1 =BD by 1/18 aluminium angle. The 1 =BD=94 angle is required to reach the skin holes while lined up on the end of roll line. * I cleco clamped the aluminium angle in place and then match drilled the skin holes into the angle. * I removed the angle and then matched drilled these holes into a mirror image piece of aluminium * I then clecod the angles back onto the skin (as if I was doing the aft skins) Now I had a very secure construction roll angle to roll the forward skins. I then followed the instructions as per the plans. Cheers Les Kearney #40643 ' Singing the section 29 blues ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Section 23 question about torque tube installation
Date: Oct 28, 2007
I have a question about the torque tube installation on Sec 23-7. When installing the torque tube the plans call for shimming any misalignment forward/aft using AN960-416/L washers. After the tube is slipped in place (scratching off a sizeable portion of my nicely primed and painted WD-1014C's) and bolted together there was a fair amount of forward/aft play between the bearings. An AN960-416 on each side of torque tube between the bearings took the play out but as a result there is not enough threads poking through the AN365-428 lock nuts to be acceptable. If I take the washers out its might be possible to get 1 threads worth on each forward and aft nut but that might introduce some pre load on the structure (read squeeze things together) Has anyone else encountered this? Should I just use a shorter lockunut? Pictures here: http://www.sinkrate.com/rv10/pics.asp?f=sec23 -Ben #40579 PDX ________________________________________________________________________________
From: "Chris and Susie McGough" <VHMUM(at)bigpond.com>
Subject: Re: Section 23 question about torque tube installation
Date: Oct 29, 2007
Vans know about this and were going to change the plans and parts to a thinner lock nut. regards chris 388 ----- Original Message ----- From: Ben Westfall To: rv10-list(at)matronics.com Sent: Monday, October 29, 2007 1:35 PM Subject: RV10-List: Section 23 question about torque tube installation I have a question about the torque tube installation on Sec 23-7. When installing the torque tube the plans call for shimming any misalignment forward/aft using AN960-416/L washers. After the tube is slipped in place (scratching off a sizeable portion of my nicely primed and painted WD-1014C's) and bolted together there was a fair amount of forward/aft play between the bearings. An AN960-416 on each side of torque tube between the bearings took the play out but as a result there is not enough threads poking through the AN365-428 lock nuts to be acceptable. If I take the washers out its might be possible to get 1 threads worth on each forward and aft nut but that might introduce some pre load on the structure (read squeeze things together) Has anyone else encountered this? Should I just use a shorter lockunut? Pictures here: http://www.sinkrate.com/rv10/pics.asp?f=sec23 -Ben #40579 PDX ________________________________________________________________________________
Subject: Re: Section 23 question about torque tube installation
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Oct 29, 2007
Aircraft Spruce 364-428 nuts are the low profile nuts that will give you your thread engagement. Their part number is 04-01499. Eric Kallio 40518 floors and antennas Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142469#142469 ________________________________________________________________________________
Subject: Re: Glasair III Engine/Fuel Problem
Date: Oct 29, 2007
From: darnpilot(at)aol.com
Update: I spoke with the fuel servo overhauler this am.? He says the servo does have some minor issues and "should" be overhauled (big surprise).? That said, he does not believe the problems I've been having were caused by the servo.? So I'm poorer, and effectively back to square one. I guess I'm going to have to change all the fuel lines, triple check the fuel venting, and make a sacrifice to the aviation gremlin gods (along with my dwindling bank account) to be able to get this airplane back home. Anybody have any other suggestions? I'm about to give up.? Anybody interested in a Glasair III...cheap (FOB Okeechobee, FL - OBE)? Jeff -----Original Message----- From: darnpilot(at)aol.com Sent: Wed, 24 Oct 2007 9:06 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem The real goofy part about all this is its intermittent. So far we've been lucky that every time its happened near an airport. I'll have to check the Glasair manual to see where all the filters are, but we've checked the servo screen, divider, injectors, gascolator, and replaced fuel filter. Have not checked fuel selector or if there are any screens there or at the tanks. Air is the other part of the equation, and now that its mentioned, I do not thinks its been checked. I guess the air filter and alternate air are the only points to check? Have not check the fuel flow into a bucket (have flowed the injectors - OK). The difficult problem is the intermittent nature. Fuel flow and pressure seems OK on the gauge (on the ground when the OK runups are done), but to be honest, when you're at 800' with a badly missing engine, gauges are secondary to getting on the ground. Boost pump makes no difference when it happens. Are there screens at the selector? Any other screens in the fuel system? Engine has 200 hours, built in 1990 and checked again in 1994. The fuel had crap and water in it when I picked it up, but its been cleaned up. That's the reason we've suspected fuel contamination and spent a lot of time getting that cleaned up, but air is something we must check too. I'm not a mechanic, but I wonder why they didn't check that too (or did they)? Remember before taking to the air (initially and after each "fix") we've done complete high power runups and all was fine. The engine ran good in the air on three occasions for about 15 minutes (taxi, run-up, takeoff, climb, cruise, and on one occasion - descent and touch and go) before it started the roughness/misfiring/loss of power. Mag checks are good. One more item: The time it happened orbiting the field, we got to 2500' before it started again. I reduced power to 17.5" and it ran fine, but it would take no more throttle. Orbiting at 17.5" I checked boost pump/magnetos - worked fine. I did not check FF/pressure as the EI 800 gauges on this plane seem unreliable (plus I probably forgot in the commotion). Engine compressions are between 62-72. Attitude seems to make no difference (mine or the airplanes). Help?!? Jeff 904-234-8718 -----Original Message----- From: darnpilot(at)aol.com Sent: Wed, 24 Oct 2007 8:29 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem ? ? 1) Ron, please give me your contact info.? ? 2) The engine is an IO-540 with Bendix servo.? (Dave, I'll call you.) ? Thank you. ? Jeff 904-234-8718 -----Original Message----- From: Rob Kermanj <flysrv10(at)gmail.com> Sent: Wed, 24 Oct 2007 6:54 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem Is your plane still in the Fort Pierce area? ?If it is still there I will be glad to help you with tools, my time and a second opinion. Rob Kermanj. ?? On Oct 23, 2007, at 11:34 PM, darnpilot(at)aol.com wrote: Hello: I cannot get the Glasair forum to work, so please indulge me if you will. ? ? I've recently purchased a Glasair III.? I have been having continued problems with a very rough running engine.? It will run fine for 15 minutes then start running rough and losing power.? It has even quit running completely.? The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters).? It still has the same problem.? It will run fine for awhile, then very rough or not at all (on the ground and in the air).? There is no obvious problem that we can find as everything previously mentioned has been double checked again.? Problem occurs with or without the boost pump on.? The last time the engine would run at 17" MP but no more. ? The latest "guess" is the fuel servo.? The only thing that has not been checked (other than the fuel servo) is the fuel selector valve.? So far alot of effort (and $$$) have been spent with no solution.? I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward.? Ideas?? HELP!? ? My airplane is stuck at a small airfield in the middle of nowhere...please help. ? BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done.? I will never take my plane back there. ? Jeff Email and AIM finally together. You've gotta check out free AOL Mail! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com ________________________________________________________________________ Email and AIM finally together. You've gotta check out free AOL Mail! - http://mail.aol.com ________________________________________________________________________________
Date: Oct 29, 2007
From: Ed Godfrey <egodfrey(at)ameritech.net>
Subject: Primer preparation question
Listers, For all of you who have primed your parts with Akzo, how did you deal the steel parts, such as the nut plates and the WD-415 Trim Cable Anchor Bracket? Ed Godfrey 40717 ________________________________________________________________________________
From: "Ben Westfall" <rv10(at)sinkrate.com>
Subject: Primer preparation question
Date: Oct 29, 2007
Bad Gas? -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Ed Godfrey Sent: Monday, October 29, 2007 7:46 AM Subject: RV10-List: Primer preparation question Listers, For all of you who have primed your parts with Akzo, how did you deal the steel parts, such as the nut plates and the WD-415 Trim Cable Anchor Bracket? Ed Godfrey 40717 ________________________________________________________________________________
Subject: Re: Primer preparation question
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Oct 29, 2007
I roughed the WD-415 with medium grit sandpaper then wiped with acetone then a clean dry cloth before priming. Almost 2 years since completing that section and still have good adhesion. As for the nutplates I have been using the same old scotchbrite scuffing method that we are all SOOOOO familiar with. Good results so far. Eric Kallio 40518 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142529#142529 ________________________________________________________________________________
From: "gary" <speckter(at)comcast.net>
Subject: Glasair III Engine/Fuel Problem
Date: Oct 29, 2007
I had fuel problems on my Glasair III that were caused by a leaking o ring on the fuel filter canister. It was intermittent, and drove me nuts until I found it. All Gaskets should be replaced in the filter and housing when changing the fuel filter. I could solve my problem with the boost pump though, so I am not sure your problem is the same as mine, but checking the gaskets is always good. Gary 40274 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of darnpilot(at)aol.com Sent: Monday, October 29, 2007 10:00 AM Subject: Re: RV10-List: Glasair III Engine/Fuel Problem Update: I spoke with the fuel servo overhauler this am. He says the servo does have some minor issues and "should" be overhauled (big surprise). That said, he does not believe the problems I've been having were caused by the servo. So I'm poorer, and effectively back to square one. I guess I'm going to have to change all the fuel lines, triple check the fuel venting, and make a sacrifice to the aviation gremlin gods (along with my dwindling bank account) to be able to get this airplane back home. Anybody have any other suggestions? I'm about to give up. Anybody interested in a Glasair III...cheap (FOB Okeechobee, FL - OBE)? Jeff -----Original Message----- From: darnpilot(at)aol.com Sent: Wed, 24 Oct 2007 9:06 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem The real goofy part about all this is its intermittent. So far we've been lucky that every time its happened near an airport. I'll have to check the Glasair manual to see where all the filters are, but we've checked the servo screen, divider, injectors, gascolator, and replaced fuel filter. Have not checked fuel selector or if there are any screens there or at the tanks. Air is the other part of the equation, and now that its mentioned, I do not thinks its been checked. I guess the air filter and alternate air are the only points to check? Have not check the fuel flow into a bucket (have flowed the injectors - OK). The difficult problem is the intermittent nature. Fuel flow and pressure seems OK on the gauge (on the ground when the OK runups are done), but to be honest, when you're at 800' with a badly missing engine, gauges are secondary to getting on the ground. Boost pump makes no difference when it happens. Are there screens at the selector? Any other screens in the fuel system? Engine has 200 hours, built in 1990 and checked again in 1994. The fuel had crap and water in it when I picked it up, but its been cleaned up. That's the reason we've suspected fuel contamination and spent a lot of time getting that cleaned up, but air is something we must check too. I'm not a mechanic, but I wonder why they didn't check that too (or did they)? Remember before taking to the air (initially and after each "fix") we've done complete high power runups and all was fine. The engine ran good in the air on three occasions for about 15 minutes (taxi, run-up, takeoff, climb, cruise, and on one occasion - descent and touch and go) before it started the roughness/misfiring/loss of power. Mag checks are good. One more item: The time it happened orbiting the field, we got to 2500' before it started again. I reduced power to 17.5" and it ran fine, but it would take no more throttle. Orbiting at 17.5" I checked boost pump/magnetos - worked fine. I did not check FF/pressure as the EI 800 gauges on this plane seem unreliable (plus I probably forgot in the commotion). Engine compressions are between 62-72. Attitude seems to make no difference (mine or the airplanes). Help?!? Jeff 904-234-8718 -----Original Message----- From: darnpilot(at)aol.com Sent: Wed, 24 Oct 2007 8:29 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem 1) Ron, please give me your contact info. 2) The engine is an IO-540 with Bendix servo. (Dave, I'll call you.) Thank you. Jeff 904-234-8718 -----Original Message----- From: Rob Kermanj <flysrv10(at)gmail.com> Sent: Wed, 24 Oct 2007 6:54 am Subject: Re: RV10-List: Glasair III Engine/Fuel Problem Is your plane still in the Fort Pierce area? If it is still there I will be glad to help you with tools, my time and a second opinion. Rob Kermanj. On Oct 23, 2007, at 11:34 PM, darnpilot(at)aol.com wrote: Hello: I cannot get the Glasair forum to work, so please indulge me if you will. I've recently purchased a Glasair III. I have been having continued problems with a very rough running engine. It will run fine for 15 minutes then start running rough and losing power. It has even quit running completely. The fuel system has been cleaned (injectors, fuel distributor, gascolator and filter, and screen filters). It still has the same problem. It will run fine for awhile, then very rough or not at all (on the ground and in the air). There is no obvious problem that we can find as everything previously mentioned has been double checked again. Problem occurs with or without the boost pump on. The last time the engine would run at 17" MP but no more. The latest "guess" is the fuel servo. The only thing that has not been checked (other than the fuel servo) is the fuel selector valve. So far alot of effort (and $$$) have been spent with no solution. I hate to spend big $$$ on a now or rebuilt fuel servo and again find the same problem afterward. Ideas? HELP! My airplane is stuck at a small airfield in the middle of nowhere...please help. BTW, I took the airplane to High Speed Composites in Ft. Pierce, FL to have this fixed as well as some gear work done. I will never take my plane back there. Jeff _____ Email and AIM finally together. You've gotta check out free AOL Mail <http://o.aolcdn.com/cdn.webmail.aol.com/mailtour/aol/en-us/index.htm?ncid=A OLAOF00020000000970> ! href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com ">http://forums.matronics.com ________________________________________________________________________________
Date: Oct 29, 2007
From: "Kent Ogden" <OgdenK(at)upstate.edu>
Subject: Re: Primer preparation question/ WD415 Trim Cable Anchor Bracket
Ed, I am using Akzo, but haven't gotten to any of the non powder-coated steel parts yet. I was looking at the trim cable anchor bracket the other day (I'm not too far from that point) and thinking about that though. I think I will just clean the parts really well, then use a q-tip or something to put a thin layer of grease just in the threads so that the primer doesn't stick there. Seems like there should be a better way though. I also thought about putting a sacrificial bolt or piece of threaded rods in to keep the threads clean. Might be hard to get out if you need to back primed threads through the part. I was also looking at the trim cable anchor bracket and wondering about its durability. This part looks like something I could have made in shop class, and doesn't give a feeling that it is very robust like other parts on the plane. Is anyone aware of a 3rd party vendor replacement for this piece? I thought I remember something like this from a while ago but maybe it's just my poor memory at work. Kent Ogden 40710 >>> Ed Godfrey 10/29/07 10:46 AM >>> Listers, For all of you who have primed your parts with Akzo, how did you deal the steel parts, such as the nut plates and the WD-415 Trim Cable Anchor Bracket? Ed Godfrey 40717 ________________________________________________________________________________
Subject: Lock sets
From: "Eric_Kallio" <scout019(at)msn.com>
Date: Oct 29, 2007
After several un-productive phone calls with Aircraft Spruce, I am back at square one with lock sets. I am trying to piece together the ignition switch, baggage door lock, and 2 cabin door locks, all keyed the same. Aircraft Spruce says that I have to buy 2 of their ignition/lock sets and then pay a special order fee to have them keyed alike. The total comes to almost $300. While a drop in the bucket in the grand scheme of things, there has to be a better way. Does anyone out there know of another source to get such a package of lock sets? Eric Kallio 40518 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=142547#142547 ________________________________________________________________________________
From: "David McNeill" <dlm46007(at)cox.net>
Subject: baggage area tie downs
Date: Oct 29, 2007
Anyone placed anchor points in the baggage area to secure the tool box, suitcases, etc? photos? ________________________________________________________________________________
Date: Oct 29, 2007
From: "Pascal" <rv10builder(at)verizon.net>
Subject: Re: Primer preparation question/ WD415 Trim Cable AnchorBracket
I'm 40720 so pretty much right with you as far as parts received. I received a pretty good piece that I think is quite fine, the older piece was a welded weakly issue. As far as options, (assuming you have three months to wait) http://www.rivethead-aero.com/rv10_005.htm I ended up priming the whole piece, there has been no issue with placing the cable and it holding fine. Pascal Wings 40720 ----- Original Message ----- From: Kent Ogden To: rv10-list(at)matronics.com Sent: Monday, October 29, 2007 9:58 AM Subject: RV10-List: Re: Primer preparation question/ WD415 Trim Cable AnchorBracket Ed, I am using Akzo, but haven't gotten to any of the non powder-coated steel parts yet. I was looking at the trim cable anchor bracket the other day (I'm not too far from that point) and thinking about that though. I think I will just clean the parts really well, then use a q-tip or something to put a thin layer of grease just in the threads so that the primer doesn't stick there. Seems like there should be a better way though. I also thought about putting a sacrificial bolt or piece of threaded rods in to keep the threads clean. Might be hard to get out if you need to back primed threads through the part. I was also looking at the trim cable anchor bracket and wondering about its durability. This part looks like something I could have made in shop class, and doesn't give a feeling that it is very robust like other parts on the plane. Is anyone aware of a 3rd party vendor replacement for this piece? I thought I remember something like this from a while ago but maybe it's just my poor memory at work. Kent Ogden 40710 >>> Ed Godfrey 10/29/07 10:46 AM >>> Listers, For all of you who have primed your parts with Akzo, how did you deal the steel parts, such as the nut plates and the WD-415 Trim Cable Anchor Bracket? Ed Godfrey 40717 ~=B2=03 ________________________________________________________________________________
From: "Rene Felker" <rene(at)felker.com>
Subject: baggage area tie downs
Date: Oct 29, 2007
I bought the tie down points from Vans, but have not installed them. So..I would also like to hear from anyone who has used them and where they placed them. Rene' Felker N423CF 40322 801-721-6080 _____ From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of David McNeill Sent: Monday, October 29, 2007 12:08 PM Subject: RV10-List: baggage area tie downs Anyone placed anchor points in the baggage area to secure the tool box, suitcases, etc? photos? ________________________________________________________________________________
Subject: Lock sets
Date: Oct 29, 2007
From: "Condrey, Bob (US SSA)" <bob.condrey(at)baesystems.com>
I found the same locks that are included with the "kit" at a local Home Depot/Lowes. I was able to take them to a lock smith and have them rekeyed to match the others. Bob #40105 -----Original Message----- From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Eric_Kallio Sent: Monday, October 29, 2007 1:06 PM Subject: RV10-List: Lock sets After several un-productive phone calls with Aircraft Spruce, I am back at square one with lock sets. I am trying to piece together the ignition switch, baggage door lock, and 2 cabin door locks, all keyed the same. Aircraft Spruce says that I have to buy 2 of their ignition/lock sets and then pay a special order fee to have them keyed alike. The total comes to almost $300. While a drop in the bucket in the grand scheme of things, there has to be a better way. Does anyone out there know of another source to get such a package of lock sets? Eric Kallio 40518


October 20, 2007 - October 29, 2007

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