Pietenpol-List Digest Archive

Sun 09/20/09


Total Messages Posted: 23



Today's Message Index:
----------------------
 
     1. 05:22 AM - Re: gap seal (Thomas Bernie)
     2. 06:09 AM - Re: Opinions Please (Jack Phillips)
     3. 06:42 AM - A few questions for Kurt Shipman about his Piet (Ryan Mueller)
     4. 06:48 AM - Re: Opinions Please (r.r.hall@cox.net)
     5. 07:11 AM - Re: Re: Opinions Please (Ben Charvet)
     6. 07:12 AM - Re: gap seal (Gene & Tammy)
     7. 07:24 AM - How will the vendor do? (Jim Markle)
     8. 08:04 AM - Re: Opinions Please (K5YAC)
     9. 08:21 AM - Re: How will the vendor do? (K5YAC)
    10. 08:44 AM - Re: Re: Opinions Please (Jim Markle)
    11. 09:47 AM - Mike Cuy's drawings (Ryan Mueller)
    12. 10:13 AM - Upper motor mount/wing brace question (Ben Charvet)
    13. 11:17 AM - Re: Re: How will the vendor do? (Gene & Tammy)
    14. 12:25 PM - Re: Opinions Please (shad bell)
    15. 12:50 PM - Re: Upper motor mount/wing brace question (Jack Phillips)
    16. 01:57 PM - Re: Opinions Please (K5YAC)
    17. 01:59 PM - Re: How will the vendor do? (K5YAC)
    18. 04:28 PM - Mike Cuy's sketches (Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation])
    19. 04:51 PM - Re: Re: Opinions Please (Lloyd Smith)
    20. 05:05 PM - cable waging info/data (Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation])
    21. 05:55 PM - Re: Opinions Please (K5YAC)
    22. 06:11 PM - Re: Re: Opinions Please (Robert Ray)
    23. 06:33 PM - Re: Marquart Charger (Robert Ray)
 
 
 


Message 1


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    Time: 05:22:20 AM PST US
    From: Thomas Bernie <tsbernie@earthlink.net>
    Subject: Re: gap seal
    Thanks Gene, I'm almost done -- just paint cowling and make wing struts. Looks like spring flying here in Gloucester, Mass. Here is a link to over 1000 photos of the 4 year project. http://www.flickr.com/photos/berniejr/sets/72157617340470074/ Tom N666TB On Sep 19, 2009, at 11:55 AM, Gene & Tammy wrote: > > > > Tom, your wings look great and I love the color! How far along on > your build are you? More photos? I bought my flying Piet, I didn't > build it and the only reason I not flying it today is I injured my > leg. It'll be a week or so before I'll be able to fly again and I'm > really tired of setting around. The weather here is slowly cooling > down and I'm excited about the upcoming winter flying. Only wish we > got more snow here so I could outfit the Piet with skies. > Gene Grounded in Tennessee > N502R > > > ----- Original Message ----- From: "Thomas Bernie" <tsbernie@earthlink.net > > > To: <pietenpol-list@matronics.com> > Sent: Saturday, September 19, 2009 10:17 AM > Subject: Re: Pietenpol-List: gap seal > > >> Guys, >> Just a thought -- if you are still covering, you can do like I did >> and >> use fabric. I did this on the ailerons and elevators. The big >> disadvantage being you have to cut the fabric to remove them. >> Regards, Tom Bernie >> >> >> >> >> > > > -------------------------------------------------------------------------------- > > >> >> On Sep 19, 2009, at 8:54 AM, Gene & Tammy wrote: >> >>> > >>> >>> Gardiner, I haven't seen Jack's gap seals (knowing Jack I'm sure >>> they look great) however you might consider using "Sign" vinyl for >>> gap seals. Buy your vinyl from a sign shop (I was able to find a >>> color that matched my plane's color). Cut the vinyl into strips and >>> then remove the backing from half the width of each strip. Place >>> the glue sides of the two strips together and you end up having one >>> strip with a sticky side on one half of each side. That way you can >>> stick the strip to the top of the stabilizer, thread it thru the >>> slot and stick it to the bottom of the elevator. Ends up looking >>> great and lasts about forever. >>> I've used Duct tape before and I do like this better. Jack may have >>> had better results and I'm sure he'll give a us a good update. >>> Gene >>> N502R >>> ----- Original Message ----- From: "airlion" <airlion@bellsouth.net> >>> To: <pietenpol-list@matronics.com> >>> Sent: Friday, September 18, 2009 6:24 PM >>> Subject: Pietenpol-List: gap seal >>> >>> >>>> > >>>> >>>> To Jack phillips. Jack, on your elevator gap seal did you put duck >>>> tape on the top or bottom or both sides? Also, did you gap seal >>>> the verticle stab. and rudder too? Cheers, Gardiner Mason >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> -------------------------------------------------------------------------------- >>> >>> >>> >>> Checked by AVG - www.avg.com >>> 07:49:00 >>> >>> >>> >>> >>> >> >> > > > -------------------------------------------------------------------------------- > > > Checked by AVG - www.avg.com > 06:03:00 > >


    Message 2


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    Time: 06:09:21 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: Opinions Please
    Mark, it certainly looks like a crack. With it being in the middle of the spar, I'd be hesitant to use it. Every time you find yourself flying in turbulence you'll be wondering if that spar will hold. Your options are: 1. Try to determine if it is just a scratch - hopefully it is, and you can use it without worry 2. Try to get AS&S to replace it (good luck) 3. Cut it up into smaller pieces for use elsewhere in the project. If it is a 1" thick spar, you might be able to get some longeron material out of it (will require scarf joints unless your spar was as long as a longeron) One other possibility exists. If it is truly in the middle (and I'm assuming you are making a 3-piece wing), it will fall about where the lift struts attach. There are heavy 1/8" plywood doublers on both sides of the spar there. If you make those doublers longer than the plans require, spanning maybe a foot of spar on each side, and add doublers on the top and bottom edge of the spar, it might be capable of sustaining the loads. You'd want to run a quick stress analysis to make sure it would suffice, but my feeling is that it would probably be okay. I'd still try option (2) first. Jack Phillips NX899JP Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of K5YAC Sent: Saturday, September 19, 2009 9:31 PM Subject: Pietenpol-List: Opinions Please I know this is a long shot, but I'm trying to decide what I am looking at. I received my wood package from AS&S back in July, and opened it all up shortly after. It all looked to be in good condition, although I did not perform a thorough inspection until a few weeks ago. Everything I expected to be there was indeed there, an I didn't notice any blemishes or damage. I hung my spars and several ribs a few weeks ago and haven't done much since because of the weather (rain). Ok, ok... I'm getting to it... with a break in the weather, I went to the hangar today to do some work and found what looks like a crack. I didn't notice this before, but it was pretty obvious today. It actually looks lie someone was careless with a blade (not me, I'm sure of that... was very careful). It extends from the top or the spar, around the corner to the front side of the spar, across the grain. I've seen damage like this when being careless with RC model wood and the like, but I know I've been very careful with this stuff thus far, and the only time I used a blade was to carefully remove the tape from the bundles. I placed the spar on the edge of my work bench (scratch down) and applied pressure with my hand. The scratch didn't seem to expand or open under pressure (notice I am calling it a scratch now). Anyhow, I wonder if it is just a scratch that wasn't very noticeable a few weeks ago, but after a couple weeks of rain and humidity at looks worse than it is. I can't tell for sure, and I'm sure that it is difficult to know by looking at photos, but... Opinions? Tips? Suggestions? Anything telling, like split against the grain, etc? It looks like it may just be a shallow scratch that I may be able to remove with light sanding, but it is hard to tell for sure, and I hate to destroy the evidence before I get some expert eyes on the subject. Thanks for looking. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263901#263901 Attachments: http://forums.matronics.com//files/p9190051r_624.jpg http://forums.matronics.com//files/p9190052r_120.jpg http://forums.matronics.com//files/p9190053r_345.jpg http://forums.matronics.com//files/p9190054r_922.jpg http://forums.matronics.com//files/p9190060r_303.jpg http://forums.matronics.com//files/p9190064r_195.jpg


    Message 3


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    Time: 06:42:58 AM PST US
    Subject: A few questions for Kurt Shipman about his Piet
    From: Ryan Mueller <rmueller23@gmail.com>
    Good morning everyone, We had a good day yesterday; we were able to get out and work on the airplane for a while. We removed all the nails from the bottom sheet of plywood on the fuselage. Next step is to get out to Dad's and pick up the router, and we'll get that thing off the fuselage! I came up with a few questions for Kurt Shipman about his Pietenpol....so these are directed at Kurt, or anyone that has spoken with him that may know the answers as well. 1. Can you provide some details on your fuel tank? How many gallons does it hold? Did you weld it up, or did you have it welded up locally (I'd be interested to find out where, as we are sort of in the area). How did you arrive at your particular design? 2. Have you calculated what your GPH fuel burn is, or what your endurance is on a full tank? 3. What empty weight did your Piet come in at? 4. Engine mount....did you go with the Pietenpol designed mount, a version of William's basic mount as shown in the conversion manual, etc? 5. What models of instruments did you use? (e.g. airspeed, altimeter, RPM, engine instruments) Thanks, and have a good Sunday! Ryan


    Message 4


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    Time: 06:48:17 AM PST US
    From: r.r.hall@cox.net
    Subject: Opinions Please
    Definitely looks like a crack. I would not use it for a spar as that crack would probably just get bigger and bigger until it split off. If they won't replace it you might be able to cut it out and splice it or use it someplace else. It probably was a very tiny crack to begin with and the variation in humidity and temps have already cracked it further. It will just continue cracking unless you repair it. Rodney On Sat, Sep 19, 2009 at 9:31 PM , K5YAC wrote: > I know this is a long shot, but I'm trying to decide what I am looking > at. I received my wood package from AS&S back in July, and opened it > all up shortly after. It all looked to be in good condition, although > I did not perform a thorough inspection until a few weeks ago. > Everything I expected to be there was indeed there, an I didn't notice > any blemishes or damage. I hung my spars and several ribs a few weeks > ago and haven't done much since because of the weather (rain). > > Ok, ok... I'm getting to it... with a break in the weather, I went to > the hangar today to do some work and found what looks like a crack. I > didn't notice this before, but it was pretty obvious today. It > actually looks lie someone was careless with a blade (not me, I'm sure > of that... was very careful). It extends from the top or the spar, > around the corner to the front side of the spar, across the grain. > I've seen damage like this when being careless with RC model wood and > the like, but I know I've been very careful with this stuff thus far, > and the only time I used a blade was to carefully remove the tape from > the bundles. I placed the spar on the edge of my work bench (scratch > down) and applied pressure with my hand. The scratch didn't seem to > expand or open under pressure (notice I am calling it a scratch now). > Anyhow, I wonder if it is just a scratch that wasn't very noticeable a > few weeks ago, but after a couple weeks of rain and humidity at looks > worse than it is. I can't tell for sure, and I'm sure that it is > difficult to know by looking at photos, but... > > Opinions? Tips? Suggestions? Anything telling, like split against > the grain, etc? It looks like it may just be a shallow scratch that I > may be able to remove with light sanding, but it is hard to tell for > sure, and I hate to destroy the evidence before I get some expert eyes > on the subject. > Thanks for looking. > > -------- > Mark - working on wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263901#263901 > > > Attachments: > http://forums.matronics.com//files/p9190051r_624.jpg > http://forums.matronics.com//files/p9190052r_120.jpg > http://forums.matronics.com//files/p9190053r_345.jpg > http://forums.matronics.com//files/p9190054r_922.jpg > http://forums.matronics.com//files/p9190060r_303.jpg > http://forums.matronics.com//files/p9190064r_195.jpg > >


    Message 5


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    Time: 07:11:55 AM PST US
    From: Ben Charvet <bcharvet@bellsouth.net>
    Subject: Re: Opinions Please
    It sure looks like a crack to me. Being in the center of the spar, that looks to be the are of highest stress, even with the doublers. I'd try for a replacement first. Otherwise as others have mentioned, every time you hit some turbulence, or occasionally at 02:00 AM it will cause an anxiety attack. Its really a shame because it looks like an otherwise beautiful board. As Jack mentioned, I'm sure you could find other places to use it such as longerons. If Aircraft Spruce will replace it I doubt they will want it back. Ben Charvet http://www.facebook.com/home.php#/photo.php?pid=434359&id=1660958452 K5YAC wrote: > > I've attached 5 photos. I'm a web user, so I'm not sure how they come across on the e-mail side. I assume... attached? > > -------- > Mark - working on wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=263928#263928 > > >


    Message 6


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    Time: 07:12:23 AM PST US
    From: "Gene & Tammy" <zharvey@bentoncountycable.net>
    Subject: Re: gap seal
    Beautiful ship and great job! Really enjoyed following your build. This would be a great site for anyone building their own Piet. Looking forward to hearing your first flight reports! Gene ----- Original Message ----- From: "Thomas Bernie" <tsbernie@earthlink.net> Sent: Sunday, September 20, 2009 7:20 AM Subject: Re: Pietenpol-List: gap seal > <tsbernie@earthlink.net> > > Thanks Gene, > I'm almost done -- just paint cowling and make wing struts. Looks > like spring flying here in Gloucester, Mass. Here is a link to over > 1000 photos of the 4 year project. > > > http://www.flickr.com/photos/berniejr/sets/72157617340470074/ > > > Tom > N666TB > > > On Sep 19, 2009, at 11:55 AM, Gene & Tammy wrote: > >> <zharvey@bentoncountycable.net >> > >> >> Tom, your wings look great and I love the color! How far along on >> your build are you? More photos? I bought my flying Piet, I didn't >> build it and the only reason I not flying it today is I injured my >> leg. It'll be a week or so before I'll be able to fly again and I'm >> really tired of setting around. The weather here is slowly cooling >> down and I'm excited about the upcoming winter flying. Only wish we >> got more snow here so I could outfit the Piet with skies. >> Gene Grounded in Tennessee >> N502R >> >> >> ----- Original Message ----- From: "Thomas Bernie" >> <tsbernie@earthlink.net >> > >> To: <pietenpol-list@matronics.com> >> Sent: Saturday, September 19, 2009 10:17 AM >> Subject: Re: Pietenpol-List: gap seal >> >> >>> Guys, >>> Just a thought -- if you are still covering, you can do like I did >>> and >>> use fabric. I did this on the ailerons and elevators. The big >>> disadvantage being you have to cut the fabric to remove them. >>> Regards, Tom Bernie >>> >>> >>> >>> >>> >> >> >> -------------------------------------------------------------------------------- >> >> >>> >>> On Sep 19, 2009, at 8:54 AM, Gene & Tammy wrote: >>> >>>> <zharvey@bentoncountycable.net >>>> > >>>> >>>> Gardiner, I haven't seen Jack's gap seals (knowing Jack I'm sure >>>> they look great) however you might consider using "Sign" vinyl for >>>> gap seals. Buy your vinyl from a sign shop (I was able to find a >>>> color that matched my plane's color). Cut the vinyl into strips and >>>> then remove the backing from half the width of each strip. Place >>>> the glue sides of the two strips together and you end up having one >>>> strip with a sticky side on one half of each side. That way you can >>>> stick the strip to the top of the stabilizer, thread it thru the >>>> slot and stick it to the bottom of the elevator. Ends up looking >>>> great and lasts about forever. >>>> I've used Duct tape before and I do like this better. Jack may have >>>> had better results and I'm sure he'll give a us a good update. >>>> Gene >>>> N502R >>>> ----- Original Message ----- From: "airlion" <airlion@bellsouth.net> >>>> To: <pietenpol-list@matronics.com> >>>> Sent: Friday, September 18, 2009 6:24 PM >>>> Subject: Pietenpol-List: gap seal >>>> >>>> >>>>> > >>>>> >>>>> To Jack phillips. Jack, on your elevator gap seal did you put duck >>>>> tape on the top or bottom or both sides? Also, did you gap seal >>>>> the verticle stab. and rudder too? Cheers, Gardiner Mason >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>>> >>>> -------------------------------------------------------------------------------- >>>> >>>> >>>> >>>> Checked by AVG - www.avg.com >>>> 07:49:00 >>>> >>>> >>>> >>>> >>>> >>> >>> >> >> >> -------------------------------------------------------------------------------- >> >> >> >> Checked by AVG - www.avg.com >> 06:03:00 >> >> >> >> >> > > -------------------------------------------------------------------------------- Checked by AVG - www.avg.com 17:50:00


    Message 7


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    Time: 07:24:50 AM PST US
    From: Jim Markle <jim_markle@mindspring.com>
    Subject: How will the vendor do?
    Number 2. is a smart move for Aircraft Spruce. I make my living in the customer service business and I really enjoy seeing a company do it right. Not many really understand good customer service. So I especially enjoy seeing a company get an opportunity like this. this is a fantastic opportunity for a company that is trying to "do it right". Sadly, showing you're good at customer service is usually an "isolated" experience between the company and just that one customer. Not much widespread benefit since people usually only tell all their friends about the bad stuff. Not this time. This is a public forum with a very targeted customer exposure. A dream come true for any company wishing to stand out. Technically, he has probably had this wood too long and they probably don't actually need to replace it. I don't know. But they can't lose by replacing it. Even if there is a question as to whether this "crack" was there when it was shipped or if Mark is somehow responsible (I have been to his shop and this is not his fault). This will be interesting. By the way, my experiences with Aircraft Spruce have been satisfactory. In fact, I got a tube of EZ Turn sealant and some blue flexible and aluminun fuel line and a Curtis quick drain valve (and a few other odds and ends) from them in the mail just yesterday. I've already welded the aluminum tubing into my tank (it's now an internal vent line) and installed the quick drain valve. Progress! jm -----Original Message----- >From: Jack Phillips <pietflyr@bellsouth.net> >Sent: Sep 20, 2009 7:58 AM >To: pietenpol-list@matronics.com >Subject: RE: Pietenpol-List: Opinions Please > > >Mark, it certainly looks like a crack. With it being in the middle of the >spar, I'd be hesitant to use it. Every time you find yourself flying in >turbulence you'll be wondering if that spar will hold. > >Your options are: > >1. Try to determine if it is just a scratch - hopefully it is, and you can >use it without worry > >2. Try to get AS&S to replace it (good luck) > >3. Cut it up into smaller pieces for use elsewhere in the project. If it >is a 1" thick spar, you might be able to get some longeron material out of >it (will require scarf joints unless your spar was as long as a longeron) > >One other possibility exists. If it is truly in the middle (and I'm >assuming you are making a 3-piece wing), it will fall about where the lift >struts attach. There are heavy 1/8" plywood doublers on both sides of the >spar there. If you make those doublers longer than the plans require, >spanning maybe a foot of spar on each side, and add doublers on the top and >bottom edge of the spar, it might be capable of sustaining the loads. You'd >want to run a quick stress analysis to make sure it would suffice, but my >feeling is that it would probably be okay. I'd still try option (2) first. > >Jack Phillips >NX899JP >Raleigh, NC > >-----Original Message----- >From: owner-pietenpol-list-server@matronics.com >[mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of K5YAC >Sent: Saturday, September 19, 2009 9:31 PM >To: pietenpol-list@matronics.com >Subject: Pietenpol-List: Opinions Please > > >I know this is a long shot, but I'm trying to decide what I am looking at. >I received my wood package from AS&S back in July, and opened it all up >shortly after. It all looked to be in good condition, although I did not >perform a thorough inspection until a few weeks ago. Everything I expected >to be there was indeed there, an I didn't notice any blemishes or damage. I >hung my spars and several ribs a few weeks ago and haven't done much since >because of the weather (rain). > >Ok, ok... I'm getting to it... with a break in the weather, I went to the >hangar today to do some work and found what looks like a crack. I didn't >notice this before, but it was pretty obvious today. It actually looks lie >someone was careless with a blade (not me, I'm sure of that... was very >careful). It extends from the top or the spar, around the corner to the >front side of the spar, across the grain. I've seen damage like this when >being careless with RC model wood and the like, but I know I've been very >careful with this stuff thus far, and the only time I used a blade was to >carefully remove the tape from the bundles. I placed the spar on the edge >of my work bench (scratch down) and applied pressure with my hand. The >scratch didn't seem to expand or open under pressure (notice I am calling it >a scratch now). > >Anyhow, I wonder if it is just a scratch that wasn't very noticeable a few >weeks ago, but after a couple weeks of rain and humidity at looks worse than >it is. I can't tell for sure, and I'm sure that it is difficult to know by >looking at photos, but... > >Opinions? Tips? Suggestions? Anything telling, like split against the >grain, etc? It looks like it may just be a shallow scratch that I may be >able to remove with light sanding, but it is hard to tell for sure, and I >hate to destroy the evidence before I get some expert eyes on the subject. > >Thanks for looking. > >-------- >Mark - working on wings > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=263901#263901 > > >Attachments: > >http://forums.matronics.com//files/p9190051r_624.jpg >http://forums.matronics.com//files/p9190052r_120.jpg >http://forums.matronics.com//files/p9190053r_345.jpg >http://forums.matronics.com//files/p9190054r_922.jpg >http://forums.matronics.com//files/p9190060r_303.jpg >http://forums.matronics.com//files/p9190064r_195.jpg > >


    Message 8


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    Time: 08:04:39 AM PST US
    Subject: Re: Opinions Please
    From: "K5YAC" <hangar10@cox.net>
    My suspicions are being confirmed. I know it is hard to tell for sure, but since there is no way of knowing the extent of the damage (short of an MRI) I am inclined to replace it, one way or another. I am fortunate to have Roger White and other knowledgeable folks in my chapter... I may ask a couple of them to stop by before the meeting tomorrow night and have a look, just as a last ditch effort at ideas and suggestions. Ahem! Jim, I said meeting tomorrow night. Ha ha! I know, it's a long drive. I appreciate the input. I'll certainly be offering the photos to AS&S for consideration and their recommendation. Meanwhile, I'll grab one of the spars intended for the other wing panel and press on. Hopefully I'll have a replacement in the shop before I need to frame up the other half. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263954#263954


    Message 9


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    Time: 08:21:16 AM PST US
    Subject: Re: How will the vendor do?
    From: "K5YAC" <hangar10@cox.net>
    I agree with you Jim... I've had "ok" service thus far with AS&S, but this will be a great opportunity for them to redeem themselves, and perhaps repair relations with at least part of this group. As I've mentioned in other posts, I was not very happy with their estimated vs actual shipping times on my wood order (more than twice as long), and ~10% of my capstrip order was twisted or badly bowed. I'll give them a chance to take a look at this damage. I too thought that a July order might be a bit to long ago to consider their assistance, but as another fellow pointed out yesterday, it isn't that long ago when you consider how long these things take to build. Some of this material may sit here untouched for a couple of years. I do see your point though, whereas it has had plenty of time to sit around and potentially be damaged. Not the case here, I am pretty certain of that. I'll be sure to include photos of my wood storage area to accompany my claim. They can at least see that the parts weren't just thrown in the corner. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=263955#263955


    Message 10


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    Time: 08:44:05 AM PST US
    From: Jim Markle <jim_markle@mindspring.com>
    Subject: Re: Opinions Please
    Yes, I know...EAA meeting tomorrow evening! And I'll be in Rapid City, SD this week. :-( Not a bad place to be at all but..it ain't home! But hey, a LOT of Pietenpol building in Northeastern Oklahoma got done this past weekend! -----Original Message----- >From: K5YAC <hangar10@cox.net> >Sent: Sep 20, 2009 11:04 AM >To: pietenpol-list@matronics.com >Subject: Pietenpol-List: Re: Opinions Please > > >My suspicions are being confirmed. I know it is hard to tell for sure, but since there is no way of knowing the extent of the damage (short of an MRI) I am inclined to replace it, one way or another. > >I am fortunate to have Roger White and other knowledgeable folks in my chapter... I may ask a couple of them to stop by before the meeting tomorrow night and have a look, just as a last ditch effort at ideas and suggestions. Ahem! Jim, I said meeting tomorrow night. Ha ha! I know, it's a long drive. > >I appreciate the input. I'll certainly be offering the photos to AS&S for consideration and their recommendation. Meanwhile, I'll grab one of the spars intended for the other wing panel and press on. Hopefully I'll have a replacement in the shop before I need to frame up the other half. > >-------- >Mark - working on wings > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p=263954#263954 > >


    Message 11


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    Time: 09:47:12 AM PST US
    Subject: Mike Cuy's drawings
    From: Ryan Mueller <rmueller23@gmail.com>
    I was poking around through the archives this morning, trying to see if there was any mention of sketches that Mike C. had made of his fuel tank installation. I thought I had viewed them on the net at some point, but I believe they are also on the DVD, so I wasn't sure. I found a post from Feb '01 where Carl Loar mentions putting drawings that Mike had sent him up on his website. Unfortunately that site is long gone off the internets. Just for the heck of it I looked up Carl's old site address on the Internet Archive's 'Wayback Machine'; lo and behold I found an archived copy of his site with those drawings. There are a couple fuel tanks sketches, a trim system sketch, leading/trailing edge cuts, etc. I took the liberty of posting them up on my Flickr acct.; you can find them here: http://www.flickr.com/photos/rmueller23/sets/72157622417363962/ Mike, I am assuming this is not a problem, as these drawings were made publicly available on Carl's site before. If it is, just let me know. Have a good day! Ryan


    Message 12


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    Time: 10:13:18 AM PST US
    From: Ben Charvet <bcharvet@bellsouth.net>
    Subject: Upper motor mount/wing brace question
    I'm in the final assembly stages, and have a question for the group. I made my upper motor mount braces per the plans, and drilled all the holes except the motor mount hole as 3/16 for AN-3 bolts. I've made some temporary wing braces (I'll wait to make the permanent ones after weight and balance). The plans seem to call for an AN-3 bolt on the motor mount end, and that seems a little light. What have you guys used? Ben Charvet still hoping to fly this year


    Message 13


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    Time: 11:17:24 AM PST US
    From: "Gene & Tammy" <zharvey@bentoncountycable.net>
    Subject: Re: How will the vendor do?
    Mark, In the past I have delt directly with Jim Irwn (owner of AS&S) on several problems and have found him extremely cooperative and even thou it may have taken several e-mails to get my point across, he always came thru. If it were me, the first person that said "no" to me, I would ask to speak to Jim Irwn directly. I use to have his e-mail address but can't seem to find it right now. If I find it I will forward it to you, if you wish. Gene in rainy Tennessee N502R


    Message 14


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    Time: 12:25:23 PM PST US
    From: shad bell <aviatorbell@yahoo.com>
    Subject: Opinions Please
    I concur, it looks like a crack to me.- Possibly caused during the planin g of the edge, by a jointer.- I have done that on cabinets by feeding the wood with too much speed,(or a dull cutting knife)-the blade catches the grain and splits it.- Send it back, or use it elsewhere in the airframe. - As long as the crack is not in pieces cut from it it will be fine for u se in the tail etc. - Shad - P.S. A.S.S. should make it right.- They offered to help us with the carb heat box that broke apart, but we just welded it back togeather, instead of missing out on another month of flying, waiting for all hassle of shipping and turn around time.=0A=0A=0A


    Message 15


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    Time: 12:50:08 PM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: Upper motor mount/wing brace question
    Ben I think I used AN4's at both ends Jack Phillips NX899JP Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Ben Charvet Sent: Sunday, September 20, 2009 12:59 PM Subject: Pietenpol-List: Upper motor mount/wing brace question I'm in the final assembly stages, and have a question for the group. I made my upper motor mount braces per the plans, and drilled all the holes except the motor mount hole as 3/16 for AN-3 bolts. I've made some temporary wing braces (I'll wait to make the permanent ones after weight and balance). The plans seem to call for an AN-3 bolt on the motor mount end, and that seems a little light. What have you guys used? Ben Charvet still hoping to fly this year


    Message 16


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    Time: 01:57:23 PM PST US
    Subject: Re: Opinions Please
    From: "K5YAC" <hangar10@cox.net>
    I was back at the hangar today making wood shavings when along came our resident A&P/IA to take a look at my spar. I spoke to him about it yesterday, so he brought a bright light and a magnifying lens. No doubt about it, it is cracked. He advised me not to use the spar and said that he would back me up with AS&S if they don't seem open to helping me replace it. Shad, he too thought that it looked like damage caused during the planing process. The spar also has a slight bend to it, centering right about the area of the fracture. It really isn't too noticeable at a glance, and I may have just thought that it was sagging under it's own weight a bit when on the wing jig, but we turned it over and it was still there (sagging upward). It is very slight, but noticeable when looking down the length. Clif, you too are correct in stating that the crack goes further to the left than I originally indicated. I didn't notice it yesterday, but we followed it along the grain for several inches. Good eye to catch that in the photo. When I received my order, some of the packaging was damaged (torn open) on the plywood package. Looked like someone drug forklift forks across it. When I opened the package there was a very slight scuff on my high dollar plywood... not happy about that, but it was so slight that I figured I'd just sand it off by hand. It just makes me wonder how the rest of the occurred, and if there is any other damage, I hope I catch it. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264001#264001


    Message 17


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    Time: 01:59:31 PM PST US
    Subject: Re: How will the vendor do?
    From: "K5YAC" <hangar10@cox.net>
    Thanks for the info Gene. Let's see how they do tomorrow. I'll keep you guys posted. Mark in sunny Oklahoma ( -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264002#264002


    Message 18


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    Time: 04:28:32 PM PST US
    From: "Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation]" <michael.d.cuy@nasa.gov>
    Subject: Mike Cuy's sketches
    Dear Ryan, Thank you for not only finding those Carl Loar postings but for putting them on Flickr. Last I heard is that Carl was selling his Corvair powered Pietenpol due to poor health issues. Bill Poiry (spelling ?) near Toledo was Carl's mentor and best I could tell Carl was a stunt double of Chuck Gantzer but was a very heavy smoker so I'm not sure if Carl is with us anymore. It did not sound good for Carl the last I spoke with him and Carl was probably about my age-- maybe a little younger--- mid 40's by now perhaps ? Bottom line is that I have a folder of sketch-scans that I can forward to Ryan or whomever wants to put them up (like marriage--for better, or for worse) on the web. I don't want a dime for them but if you can benefit from these Tony Bingelis-inspired drawings and sketches I will forward that photo folder to whom ever wants to post it or needs it. Also-- I did a walk-around Pietnepol photo thing for Mike Perez here at work and THAT IS ALSO available ---the whole folder for anyone who wants to post it on Flickr or whatever other photo web posting site you might prefer. I have one folder called Piet Pics and another called Piet Sketches. You tell me what you want and I will send it to you. ( via-email only--if you want a CD THAT will cost you something. ) Mike C. I want everyone to have access to my photos and sketches free of charge so this is not a money making offer--- I have made enough gas and oil money off of my goofy video to help defray the costs of those things.


    Message 19


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    Time: 04:51:49 PM PST US
    Subject: Re: Opinions Please
    From: Lloyd Smith <lesmith240@gmail.com>
    Mark, one other option, and not one to consider until all other options have been expended, would it be possible to cut out the damage and scarf the remaining good parts to make a serviceable spar? No one wants this in a new build, only as a repair, but as Jack pointed out, the splice might be in the general location of the lift strut ply face plates and not be that difficult a repair. Of course this is taking into account that you had the foresight to order your spar blanks somewhat longer than required. However it works out, I wish you the best outcome possible. This is a reality check big time. On Sun, Sep 20, 2009 at 4:56 PM, K5YAC <hangar10@cox.net> wrote: > > I was back at the hangar today making wood shavings when along came our > resident A&P/IA to take a look at my spar. I spoke to him about it > yesterday, so he brought a bright light and a magnifying lens. No doubt > about it, it is cracked. He advised me not to use the spar and said that he > would back me up with AS&S if they don't seem open to helping me replace it. > > Shad, he too thought that it looked like damage caused during the planing > process. The spar also has a slight bend to it, centering right about the > area of the fracture. It really isn't too noticeable at a glance, and I may > have just thought that it was sagging under it's own weight a bit when on > the wing jig, but we turned it over and it was still there (sagging upward). > It is very slight, but noticeable when looking down the length. > > Clif, you too are correct in stating that the crack goes further to the > left than I originally indicated. I didn't notice it yesterday, but we > followed it along the grain for several inches. Good eye to catch that in > the photo. > > When I received my order, some of the packaging was damaged (torn open) on > the plywood package. Looked like someone drug forklift forks across it. > When I opened the package there was a very slight scuff on my high dollar > plywood... not happy about that, but it was so slight that I figured I'd > just sand it off by hand. It just makes me wonder how the rest of the > occurred, and if there is any other damage, I hope I catch it. > > -------- > Mark - working on wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=264001#264001 > > -- "Politics is the art of looking for trouble, finding it whether it exists or not, diagnosing it incorrectly, and applying the wrong remedy." --British publisher and writer Ernest Benn (1875-1954)


    Message 20


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    Time: 05:05:11 PM PST US
    From: "Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation]" <michael.d.cuy@nasa.gov>
    Subject: cable waging info/data
    In an old EAA publication called "Aircraft Homebuilding Tips volume 1 file number 6" , on page 34, published in 1967, is a good chart showing the various measurements for 1/16" to 5/32" nicropress sleeves including the min/max compression specs for each size. 1/16" min .190 max .195 3/32" min .255 max .265 1/8" min .343 max .353 5/32" min .380 max .390


    Message 21


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    Time: 05:55:53 PM PST US
    Subject: Re: Opinions Please
    From: "K5YAC" <hangar10@cox.net>
    Yes, the spars did come in a bit oversize (14'), but I've already already cut this one (and another one) to 13' 5", which is what I needed. No, I'm not really interested in making splices and such... I am building a new airplane, I paid for new materials and one way or another I intend to use a good, non-repaired spar. I will be paying very close attention to the rest of the parts. I hate this feeling of uncertainty. Reality check indeed. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264046#264046


    Message 22


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    Time: 06:11:02 PM PST US
    Subject: Re: Opinions Please
    From: Robert Ray <rray032003@gmail.com>
    Looks a little weird, the stress line cuts across the growth rings, I would have to ask for a refund and as far as a splice I would trust a proper splice more than the flaw, this may have happened when the tree was cut down it was tortured a few minutes as the tree was coming down and hitting the ground. I've heard of this before. The grouth rings seem well with in the 1 to 16 run out tolerance. Ask that they send you a new spar maybe you can use the rest for not as critical parts. Russell On Sun, Sep 20, 2009 at 8:55 PM, K5YAC <hangar10@cox.net> wrote: > > Yes, the spars did come in a bit oversize (14'), but I've already already > cut this one (and another one) to 13' 5", which is what I needed. > > No, I'm not really interested in making splices and such... I am building a > new airplane, I paid for new materials and one way or another I intend to > use a good, non-repaired spar. > > I will be paying very close attention to the rest of the parts. I hate > this feeling of uncertainty. Reality check indeed. > > -------- > Mark - working on wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=264046#264046 > >


    Message 23


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    Time: 06:33:56 PM PST US
    Subject: Re: Marquart Charger
    From: Robert Ray <rray032003@gmail.com>
    The firewall looks like a polished mirrow, I believe he said 22 year plus o r minus a year or two to complete. Russell On Fri, Sep 18, 2009 at 1:27 PM, Doug Dever <chiefpepperhead@hotmail.com>wr ote: > Jack, > > Had a similar experience when I got a little time in an AT-6 with Dick > Schwab. People in NE ohio might remember him. When doing the preflight and > checking the oil I asked how much should be in there? He said 8-10. I sa id > quarts? he said no, gallons. > > On another note when we got in and took off he told me to help him watch > for traffic as he had promised a fly by. When he asked if I was ready I > looked down at the airport. We were only about 1/2 mile from the end of the > runway and at 200agl. I said sure. He pointed the thing down at about > 50deg and when we went screaming past the terminal bldg we were doing 260 mph > (well past redline). I asked him if the a.s. indicator was accurate. he > said not to worry as they used to dive them to 320 all the time during WW II! > > He let me fly it all the back to Kent. On of the most exciting flights > I've had. Unless you count the engine failure and 2 inflight fires and t he > rock I hit on floats at about 25kts. But, that's not the knid of excitem ent > I like;-) > > Doug Dever > In beautiful Stow Ohio > > > ------------------------------ > From: pietflyr@bellsouth.net > To: pietenpol-list@matronics.com > Subject: RE: Pietenpol-List: Marquart Charger > Date: Fri, 18 Sep 2009 12:02:46 -0400 > > > Talking about the fuel flow in the Beech 18 reminds me of the time when I > was a young line boy at the airport, back in the 60=92s. A DC-3 came in for > fuel, and as I was up on the wing refueling it, the pilot asked me to che ck > the oil in the right engine. I found the door on the nacelle and unscrew ed > the dipstick. There was a mark labelled =9324=94 and one at 22, and the oil > level was right in between them. I yelled down to the pilot =93You=92ve got 23 > quarts.=94 > > > He said =93Quarts? You mean gallons. Goa ahead and put another gallon i n > it.=94 Thus it is in the world of radial engines. > > > Jack Phillips > > NX899JP > > > ------------------------------ > > *From:* owner-pietenpol-list-server@matronics.com [mailto: > owner-pietenpol-list-server@matronics.com] *On Behalf Of *John Hofmann > *Sent:* Friday, September 18, 2009 11:32 AM > *To:* pietenpol-list@matronics.com > *Subject:* Re: Pietenpol-List: Marquart Charger > > > Yes, that is Jeff Moore from Anderson, Indiana. He flew his Hatz up to > Brodhead with his daughter (she was in the seat next to me). He has a bla ck > and yellow Hatz that is always at the flyin before Oshkosh. Next to Jeff was > Diane Gilmore, wife of Mark (Charger builder). I think we were both in sh ock > at the fuel flow. Fritz Badertscher was in the right seat. Fritz is a dia ry > farmer a couple of miles away and was one of the Brodhead Airport founder s. > His hangar was the first one on the airport (legend says). Everyone who h as > been to Brodhead knows of his plane. Fritz has the red Cub that lives in the > open tee hangar next to the pavilion. I like Fritz. He is properly sized, > like me. In fact he makes me look tall. Steve Thomas was in the left seat . > He and his wife Tina own the Poplar Grove operation. > > > Do not arcive. > > > John Hofmann > > Vice-President, Information Technology > > The Rees Group, Inc. > > 2810 Crossroads Drive, Ste 3800 > > Madison, WI 53718 > > Phone: 608.443.2468 ext 150 > > Fax: 608.443.2474 > > Email: jhofmann@reesgroupinc.com > > > On Sep 18, 2009, at 8:15 AM, Jim Markle wrote: > > > jim_markle@mindspring.com> > > That video is awesome. I gotta ask though, is that someone you know > sitting in the rear seat on the Beech ride? If so, next time you talk to > them please ask how the heck someone takes THAT ride WITHOUT a huge smile on > their face???? > > That was neat, thanks for sharing. > > thanks > > -----Original Message----- > > From: John Hofmann > Sent: Sep 17, 2009 8:55 PM > To: pietenpol-list@matronics.com > Subject: Re: Pietenpol-List: Marquart Charger > > Hey Jack, > I ran the bits through iMovie and uploaded it to my mobile me account. It > was easy. Contact me offline if you want more detail. > do not ====================== > --> http://www.matr &n - > &nbs --> > <http://www.matronics.com/Navigator?Pietenpol-List> > http://www.matronics.com/co=============== = > > > <http://www.matronics.com/contribution> > > * > > <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>* > > * <http://www.matronics.com/contribution>http://www.matronics.com/Navigat or?Pietenpol-List* > > ** > > ** > > *http://forums.matronics.com* > > ** > > ** > > *http://www.matronics.com/contribution* > > * * > > * > > st">http://www.matronics.com/Navigator?Pietenpol-Listronics.comww.matroni cs.com/contribution > * > > > ------------------------------ > Microsoft brings you a new way to search the web. Try Bing=99 now<http:// www.bing.com/?form=MFEHPG&publ=WLHMTAG&crea=TEXT_MFEHPG_Core_tagline_ try+bing_1x1> > > * > =========== =========== =========== =========== > * > >




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