RV10-List Digest Archive

Wed 11/15/06


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     0. 04:52 AM - LOC (Matt Dralle)
     1. 04:02 AM - Re: 0-540 B2B5? (GRANSCOTT@aol.com)
     2. 06:29 AM - Re: Post Component Construction Priming (Mike Lauritsen - Work)
     3. 06:31 AM - Re: Rivethead - are they shipping any product? (Rick)
     4. 06:45 AM - Re: Okay - Okay tell me I'm just sarcastic on the RV-12 (Lloyd, Daniel R.)
     5. 08:00 AM - Re: Rivethead - are they shipping any product? Yes (Maule Driver)
     6. 08:24 AM - Re: Quadrant vs. Vernier Cables (Scott Schmidt)
     7. 08:35 AM - Re: Rivethead - are they shipping any product? Yes (Rick)
     8. 09:14 AM - Re: Post Component Construction Priming (Jeff Carpenter)
     9. 09:27 AM - Re: Post Component Construction Corrosion Protection (Mike Lauritsen - Work)
    10. 10:22 AM - Re: Post Component Construction Corrosion Protection (Jeff Carpenter)
    11. 11:40 AM - Re: Post Component Construction Corrosion Protection (John Gonzalez)
    12. 12:21 PM - Re: Post Component Construction Corrosion Protection (Mike Lauritsen - Work)
    13. 12:29 PM - Re: Rivethead - are they shipping any product? Yes (Maule Driver)
    14. 02:06 PM - Re: Rivethead - are they shipping any product? Yes (Kelly McMullen)
    15. 02:12 PM - Re: Post Component Construction Priming (Chris Stanley)
    16. 02:24 PM - Re: Rivethead - are they shipping any product? Yes (Jesse Saint)
    17. 02:28 PM - Re: Kits/Family - A Review (Chris , Susie Darcy)
    18. 02:28 PM - Re: Post Component Construction Priming (Dj Merrill)
    19. 03:43 PM - Re: Re: 0-540 E vs C (Rob Wright)
    20. 03:56 PM - Re: Rivethead - are they shipping any product? Yes (MauleDriver)
    21. 04:00 PM - Re: Re: 0-540 E vs C (Jesse Saint)
    22. 04:21 PM - Re: Re: 0-540 E vs C (Rob Wright)
    23. 05:03 PM - Re: Re: 0-540 E vs C (linn Walters)
    24. 05:27 PM - Re: Kits/Family - A Review (Tim Olson)
    25. 05:59 PM - Re: Kits/Family - A Review (John Cram)
    26. 06:07 PM - Re: Re: 0-540 E vs C (RV Builder (Michael Sausen))
    27. 06:22 PM - Re: Re: Re: 0-540 E vs C ()
    28. 06:33 PM - Rudder pedal bolt direction (L Aune)
    29. 06:54 PM - Re: Rudder pedal bolt direction (Tim Olson)
    30. 07:28 PM - Re: Pattern for Front Seat Upholstery (Steven DiNieri)
    31. 08:30 PM - Re: Pattern for Front Seat Upholstery (Rick)
    32. 09:27 PM - Re: Pattern for Front Seat Upholstery (Steven DiNieri)
 
 
 


Message 0


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    Time: 04:52:59 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: LOC
    Each year at the end of the List Fund Raiser, I post a message acknowledging everyone that so generously made a Contribution to support the Lists. Its sort of my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take a moment and assure that your name is on that List of Contributors (LOC)? As a number of members have pointed out over the years, the List seems at least - if not a whole lot more - valuable as a building/flying/recreating/entertainment tool as your typical magazine subscription! Please take minute and assure that your name is on this year's LOC! Show others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Credit card or Paypal on the Secure Web Site: http://www.matronics.com/contribution or by popping a personal check in the mail to: Matt Dralle / Matronics PO Box 347 Livermore CA 94551-0347 I would like to thank everyone that has so generously made a Contribution thus far in this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists going and improving! Don't forget to include a little comment about how the Lists have helped you! Best regards, Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:02:58 AM PST US
    From: GRANSCOTT@aol.com
    Subject: Re: 0-540 B2B5?
    In a message dated 11/14/2006 8:30:26 PM Eastern Standard Time, ddddsp1@juno.com writes: Is it an O-540 O-540


    Message 2


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    Time: 06:29:41 AM PST US
    From: "Mike Lauritsen - Work" <mike@cleavelandtool.com>
    Subject: Re: Post Component Construction Priming
    We sell Boshield in small qty. for use on tools to keep them from rusting. We are a dealer and can have gallons or 5's drop shipped from Boeshield and possibly save some money. Email me if interested. mike <at> cleavelandtool.com FYI this has been my corrosion plan all along. Mike Cleaveland Aircraft Tool On 11/14/06, Dave Leikam <DAVELEIKAM@wi.rr.com> wrote: > > Here are two options for you. I am planning on one of these products after > completion and painting. > > http://boeshield.com/index.htm > > http://www.nocorrosion.com/corrosion-control.htm > > Dave Leikam > 40496 > tailcone - (dimple, dimple, dimple...) > N89DA > Muskego, WI >


    Message 3


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    Time: 06:31:46 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: Rivethead - are they shipping any product?
    Are you close to flying? I suspect the only time to really "need" them would be final rigging of the elevator trim. I only trial fitted mine when I installed the HS and elevator which really could have a waited till final assembly...which is 6 months away and that was a year and a half ago. Silver brazing rods and a torch makes Van's versions work just fine in the "Really need tham catagory" ;) Rick S. 40185


    Message 4


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    Time: 06:45:01 AM PST US
    Subject: Okay - Okay tell me I'm just sarcastic on the RV-12
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    Just in case you have a spare $60k laying around? Dan N289DT RV10E _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rob Wright Sent: Tuesday, November 14, 2006 7:30 PM Subject: RE: RV10-List: Okay - Okay tell me I'm just sarcastic on the RV-12 Vans and Garmin are working on a way to have the G900 installed with no panel rib mods... more to follow! Rob Wright #392 Fuse _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox Sent: Monday, November 13, 2006 8:37 PM Subject: RV10-List: Okay - Okay tell me I'm just sarcastic on the RV-12 After studying in-depth the VANS website on the RV-12, am I mistaken or is glass EFIS okay for the RV-12 but not for an RV-10 where the panel ribs were intentionally placed to interfere with glass EFIS insertion. Amber Peterson, Rian Johnson and Phil Rivall are to be commended for bringing VANS into the 21st century (only six years late) with Solidworks engineering. It was also exciting to see them incorporate a panel insert for a Garmin 496/396/296 or 196. Now anyone want to take bets they will never ever redesign the panel ribs on the RV-10 out of shear stubbornness? <http://www.vansaircraft.com/images/RV-12/inst_panel.jpg> Did anyone else note the ergonomically canted panel as well. Directly perpendicular into the pilot's eyes for ease of scanning. http://www.vansaircraft.com/images/RV-12/12crew_prepares.jpg <http://www.vansaircraft.com/images/RV-12/12crew_prepares.jpg> John Cox #40600 Do not Archive www.aeroelectric.com www.kitlog.com http://www.matronics.com/Navigator?RV10-List


    Message 5


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    Time: 08:00:59 AM PST US
    From: Maule Driver <MauleDriver@nc.rr.com>
    Subject: Re: Rivethead - are they shipping any product? Yes
    In my mind's eye, yes! I suspected that these steps could be delayed indefinitely but wasn't sure. Figuring out what can be deferred without penalty is tricky sometimes - For example, I now know that if you drill out a bad rivet in the HS, you need to replace it before riveting on rear spar :-) Actually, the folks at the Alexander Tech Center fixed the Van's version with a weld. Then I proceeded to do a sloppy job drilling holes in it. So I decided to order the Rivethead version anyway, as if anyone except me cares whether the four holes are lined up. Like I said earlier, I got a call and expect delivery by week's end anyway Bill W. do not archive Rick wrote: > >Are you close to flying? I suspect the only time to really "need" them would be final rigging of the elevator trim. I only trial fitted mine when I installed the HS and elevator which really could have a waited till final assembly...which is 6 months away and that was a year and a half ago. Silver brazing rods and a torch makes Van's versions work just fine in the "Really need tham catagory" ;) > >Rick S. >40185 > >_- >


    Message 6


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    Time: 08:24:26 AM PST US
    Subject: Quadrant vs. Vernier Cables
    From: "Scott Schmidt" <sschmidt@ussynthetic.com>
    I'm just catching up on some e-mails on the list but thought I would add one more comment in relation to the quadrant. One thing that I recently realized that I like is how quickly you can look at it and determine settings. The quadrant is very visual. It is easy to scan during startup and landing to see if it is set up how you would like it. With Vernier's you really never know how far out the throttle is. How many times do you check to see if you are =BC" forward during priming and startup with a Vernier system? Plus it is really nice having the throttle a totally different shape so in emergencies or a quick go around it is easy to see and advance. And I have no problem dialing in any egt setting I want. I was sold on Vernier's and really doubted my decision early on but have been very happy with the quadrant. Scott Schmidt sschmidt@ussynthetic.com ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Monday, November 13, 2006 3:36 PM Subject: RE: RV10-List: Quadrant vs. Vernier Cables Sounds like a good use of duct tape here. Hehe. Sorry, I'm getting punchy. Finally going to get my project up here from Texas next week. Going through some serious building withdrawal. Michael do not archive ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn Walters Sent: Monday, November 13, 2006 3:03 PM Subject: Re: RV10-List: Quadrant vs. Vernier Cables Well, not entirely true. Formation pilots with vernier throttles use a clip to hold the button in ..... disabling the vernier function. Linn Lloyd, Daniel R. wrote: <LloydDR@wernerco.com> <mailto:LloydDR@wernerco.com> More food for thought on this, if you ever plan on flying formation, Verniers are not allowed as they do not allow quick enough throttle changes, you will have to use regular push pulls or the quadrant. This was stated at the ground schools for the FFI. I personally plan on formation with the Ohio Valley Rvators, so make the best choice for the type of flying you plan on doing. Dan RV10E (N289DT) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Monday, November 13, 2006 6:55 AM Subject: Re: RV10-List: Quadrant vs. Vernier Cables <mailto:Tim@MyRV10.com> Hey Paul, basically what happened to me wasn't that the cables were in a different location (they probably can be the same from quadrant to vernier), but that I wanted to use eyeball passthroughs because the dual snap-bushing thing just didn't cut it for me. My eyeballs are aluminum, which some would disagree with (they don't disagree with the aluminum rivets holding the firewall on though), but it's got to be better than snap bushings. They allow you to start angling that cable so it comes out of the firewall at an angle that you wish for better routing, and aluminum allows you to drill the bore to your cable size for perfect fit. The situatio that happened is that I had already drilled the 3 holes out for snap bushings. To use eyeballs, I only wanted to use the 2 outer holes and then drill another below them in the middle. (the holes would run together if I drilled all 3. Well, as I unibit drilled the outer 2 holes, they ran into the drilled center hole, and that whole area got chewed up. Had I not pre-drilled the holes, it would have been simple, but I made the mistake of first attempting snap bushings. So to fix it, I cut out the mangled metal, went to a metal shop where they gave me some stainless scrap, and bought a "patch" that I could drill properly, and then rivet and red RTV in place to make it all good again. I got slightly thicker stainless as well. For what it's worth, I'm not saying you made a mistake not going with the quadrant. If you like Verniers, you may like them here too if they don't work like 220RV. But you can be reassured that the quadrant offers smoothness and precision... and yes, even on the mixture side to the .1 gph resolution Kelly. If you haven't flown one (of this type specifically, it's worth a try. They're nice. Tim Olson - RV-10 N104CD - Flying do not archive Paul Grimstad wrote: Changes? Wouldn't you know it, I just drilled out the SS oil cooler recess for cables. Then Scott brings up the quadrant and Tim tells us again how much he likes them. Feels like I made a mistake. In the spring of 05' I was planning to build a 9A until Randy Debauw showed up at the EAA105 fly in. That changed my mind. Life is all about change, isn't it? Tim how did you cap off those cable holes? I remember you drilled them out and then later found the quadrant runs in a different location? Bill DeRouchey, I am going to be in Santa Cruz for Thanksgiving. Will you be around home? I'd love to see the paint job. Paul Grimstad RV10 40450 with holes to fill Portland, OR 97219 ----- Original Message ----- *From:* John W. Cox <mailto:johnwcox@pacificnw.com> <mailto:johnwcox@pacificnw.com> *To:* rv10-list@matronics.com <mailto:rv10-list@matronics.com> <mailto:rv10-list@matronics.com> *Sent:* Sunday, November 12, 2006 12:33 AM *Subject:* RV10-List: Quadrant vs. Vernier Cables A comment was made (I believe from Scott) which went unresponded to. For those few who have not made their decision or are still open to input on the subject of choice. It has been said that the Law of Primacy prevails in aviation. That item first learned by instruction or experience is most often retained. Example, most pilot who learn on High wing prefer High Wing. Those who learn on Low wing prefer low wing. Those who fly with Vernier cables, tend to choose cables for their RV-10. Those who have flown High Performance aircraft (those over 200 hp) with throttle quadrants on turboprop or turbine or multi then tend to chose throttle quadrants. The choice of throttle quadrants allows the competent pilot to control Throttle-Prop-Mixture with multiple digits - Simultaneously. Much like piano playing it is a learned skill. Add Multi-Engine into the mix and the more primitive cables are automatically replaced with a quadrant and the discussion is over. Just food for thought which no one commented on after the valuable observation. John Cox #40600 * href="http://www.aeroelectric.com" <http://www.aeroelectric.com> >www.aeroelectric.com href="http://www.buildersbooks.com" <http://www.buildersbooks.com> >www.buildersbooks.com href="http://www.kitlog.com" <http://www.kitlog.com> >www.kitlog.com href="http://www.homebuilthelp.com" <http://www.homebuilthelp.com> >www.homebuilthelp.com href="http://www.matronics.com/Navigator?RV10-List" <http://www.matronics.com/Navigator?RV10-List> >http://www.matronics .com/Navigator?RV10-List * * * href="http://www.aeroelectric.com">www.aeroelectric.com href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.kitlog.com">www.kitlog.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List


    Message 7


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    Time: 08:35:25 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: Rivethead - are they shipping any product? Yes
    Lol..... I hate loose ends as well. I don't think the holes line up with the Van's 415's with the Rivethead version which, by the way I need to order along with some new access panels due to the hole allignment issue. Anyone using the Van's versions save yourself some grief and wait to final rivet the 415's to the panel until after your final rigging. It's way easier to turn them when they are not attched to the panel, just cleco until they are properly adjusted. Rick S. 40185


    Message 8


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    Time: 09:14:14 AM PST US
    From: Jeff Carpenter <jeff@westcottpress.com>
    Subject: Re: Post Component Construction Priming
    Hi Mike, Do you have any sense of the coverage you'll get with the Boeshield, or, more to the point, how much you'll use on the 10? Jeff Carpenter 40304 On Nov 15, 2006, at 6:28 AM, Mike Lauritsen - Work wrote: > <mike@cleavelandtool.com> > > We sell Boshield in small qty. for use on tools to keep them from > rusting. We are a dealer and can have gallons or 5's drop shipped > from Boeshield and possibly save some money. Email me if interested. > mike <at> cleavelandtool.com > > FYI this has been my corrosion plan all along. > > Mike > Cleaveland Aircraft Tool > > > On 11/14/06, Dave Leikam <DAVELEIKAM@wi.rr.com> wrote: >> >> Here are two options for you. I am planning on one of these >> products after >> completion and painting. >> >> http://boeshield.com/index.htm >> >> http://www.nocorrosion.com/corrosion-control.htm >> >> Dave Leikam >> 40496 >> tailcone - (dimple, dimple, dimple...) >> N89DA >> Muskego, WI >> > >


    Message 9


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    Time: 09:27:29 AM PST US
    From: "Mike Lauritsen - Work" <mike@cleavelandtool.com>
    Subject: Re: Post Component Construction Corrosion Protection
    Here is all the goody, short answer is 500 to 1000 sq. ft./gal. and I don' t know how much for the -10 1.* Corrosion Inhibition* Meets BSS7220 and FED-STD-791, Method 4001 (Max. 3 dots 1mm per 10 square inches after 100 hours salt spray). Meets ASTM G-34 (Exfoliation Test). 2.* Water Displacement* Meets MIL-C-16173D. Paragraph 46.11. No evidence of pitting, mottling, or staining. 3. *Penetrability* Capillary height of rise 1.2" minimum in bore =F8=0.015" at room temperat ure. 4. *Wet ability* 30 dynes/cm. 5. *Flow* Viscosity is 6 centistokes at 75=B11=B0F. 6. *Adhesion at Low Temperatures *Flaking less than 1/32" at -40=B15K (MIL-O-16173D). 7. *Removability* Aliphatic Naptha, Cleaning Solvent 8. *Solids* 38% 9. *Flash Point* Approximately 156=B0F. (TCC.) 10. *Coverage* 500 to 1000 sq. ft. per gallon. On 11/15/06, Jeff Carpenter <jeff@westcottpress.com> wrote: > > > Hi Mike, > > Do you have any sense of the coverage you'll get with the Boeshield, > or, more to the point, how much you'll use on the 10? > > Jeff Carpenter > 40304 > > > On Nov 15, 2006, at 6:28 AM, Mike Lauritsen - Work wrote: > > > <mike@cleavelandtool.com> > > > > We sell Boshield in small qty. for use on tools to keep them from > > rusting. We are a dealer and can have gallons or 5's drop shipped > > from Boeshield and possibly save some money. Email me if interested. > > mike <at> cleavelandtool.com > > > > FYI this has been my corrosion plan all along. > > > > Mike > > Cleaveland Aircraft Tool > > > > > > > > > > On 11/14/06, Dave Leikam <DAVELEIKAM@wi.rr.com> wrote: > >> > >> Here are two options for you. I am planning on one of these > >> products after > >> completion and painting. > >> > >> http://boeshield.com/index.htm > >> > >> http://www.nocorrosion.com/corrosion-control.htm > >> > >> Dave Leikam > >> 40496 > >> tailcone - (dimple, dimple, dimple...) > >> N89DA > >> Muskego, WI > >> > > > > > > > > > > > > =========== =========== =========== > > -- Mike Lauritsen Cleaveland Aircraft Tool 515-432-6794 www.cleavelandtool.com


    Message 10


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    Time: 10:22:06 AM PST US
    From: Jeff Carpenter <jeff@westcottpress.com>
    Subject: Re: Post Component Construction Corrosion Protection
    Have you thought through the timing of the application... before/ after exterior paint... and if there's an increased danger of fire after it's been applied? It seems to me that pre-paint application could contaminate the exterior and post paint application would be a lot more difficult... assuming the plane is in a more "assembled" state. I'm guessing the flash point decreases after the solvents have evaporated, but I picture a somewhat oily quality in its final state... giving me some pause about the fire issue. Jeff Carpenter 40304 On Nov 15, 2006, at 9:27 AM, Mike Lauritsen - Work wrote: > Here is all the goody, short answer is 500 to 1000 sq. ft./gal. > and I don't know how much for the -10 > > > 1. Corrosion Inhibition > Meets BSS7220 and FED-STD-791, Method 4001 (Max. 3 dots 1mm per 10 > square inches after 100 hours salt spray). Meets ASTM G-34 > (Exfoliation Test). > > 2. Water Displacement > Meets MIL-C-16173D. Paragraph 46.11. No evidence of pitting, > mottling, > or staining. > > 3. Penetrability > Capillary height of rise 1.2" minimum in bore =F8= 0.015" at room > temperature. > > 4. Wet ability > 30 dynes/cm. > > 5. Flow > Viscosity is 6 centistokes at 75=B11=B0F. > > 6. Adhesion at Low Temperatures > Flaking less than 1/32" at -40=B15K (MIL-O-16173D). > > 7. Removability > Aliphatic Naptha, Cleaning Solvent > > 8. Solids > 38% > > 9. Flash Point > Approximately 156=B0F. (TCC.) > > 10. Coverage > 500 to 1000 sq. ft. per gallon. > > > On 11/15/06, Jeff Carpenter <jeff@westcottpress.com> wrote: > <jeff@westcottpress.com > > > Hi Mike, > > Do you have any sense of the coverage you'll get with the Boeshield, > or, more to the point, how much you'll use on the 10? > > Jeff Carpenter > 40304 > > > On Nov 15, 2006, at 6:28 AM, Mike Lauritsen - Work wrote: > > > <mike@cleavelandtool.com> > > > > We sell Boshield in small qty. for use on tools to keep them from > > rusting. We are a dealer and can have gallons or 5's drop shipped > > from Boeshield and possibly save some money. Email me if > interested. > > mike <at> cleavelandtool.com > > > > FYI this has been my corrosion plan all along. > > > > Mike > > Cleaveland Aircraft Tool > > > > > > > > > > On 11/14/06, Dave Leikam < DAVELEIKAM@wi.rr.com> wrote: > <DAVELEIKAM@WI.RR.COM> > >> > >> Here are two options for you. I am planning on one of these > >> products after > >> completion and painting. > >> > >> http://boeshield.com/index.htm > >> > >> http://www.nocorrosion.com/corrosion-control.htm > >> > >> Dave Leikam > >> 40496 > >> tailcone - (dimple, dimple, dimple...) > >> N89DA > >> Muskego, WI > >> > > > ======================== tric bsp; * The Builder's Bookstore > > sp; -Ma============== ========= ef="http:// > www.matronics.com/Navigator?RV10-List">http:// > www.matronics.co=================== = > > > -- > Mike Lauritsen > Cleaveland Aircraft Tool > 515-432-6794 > www.cleavelandtool.com > >


    Message 11


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    Time: 11:40:57 AM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: Re: Post Component Construction Corrosion Protection
    These are all very valid points. Perhaps add one more to the list...smell! Some of this stuff may leave a smell which depending on where it is applied could migrate into the cockpit...when one get sea sick it usually is not just the rolling ocean, but the diesel exhaust also. Wouldn't that suck after putting in 1600 hours of building. Something to think about. John G. >From: Jeff Carpenter <jeff@westcottpress.com> >To: rv10-list@matronics.com >Subject: Re: RV10-List: Post Component Construction Corrosion Protection >Date: Wed, 15 Nov 2006 10:21:07 -0800 > >Have you thought through the timing of the application... before/ after >exterior paint... and if there's an increased danger of fire after it's >been applied? > >It seems to me that pre-paint application could contaminate the exterior >and post paint application would be a lot more difficult... assuming the >plane is in a more "assembled" state. > >I'm guessing the flash point decreases after the solvents have evaporated, >but I picture a somewhat oily quality in its final state... giving me some >pause about the fire issue. > >Jeff Carpenter >40304 > > >On Nov 15, 2006, at 9:27 AM, Mike Lauritsen - Work wrote: > >>Here is all the goody, short answer is 500 to 1000 sq. ft./gal. and I >>don't know how much for the -10 >> >> >> >> >>1. Corrosion Inhibition >>Meets BSS7220 and FED-STD-791, Method 4001 (Max. 3 dots 1mm per 10 square >>inches after 100 hours salt spray). Meets ASTM G-34 >>(Exfoliation Test). >> >>2. Water Displacement >>Meets MIL-C-16173D. Paragraph 46.11. No evidence of pitting, mottling, >>or staining. >> >>3. Penetrability >>Capillary height of rise 1.2" minimum in bore = 0.015" at room >>temperature. >> >>4. Wet ability >>30 dynes/cm. >> >>5. Flow >>Viscosity is 6 centistokes at 751F. >> >>6. Adhesion at Low Temperatures >>Flaking less than 1/32" at -405K (MIL-O-16173D). >> >>7. Removability >>Aliphatic Naptha, Cleaning Solvent >> >>8. Solids >>38% >> >>9. Flash Point >>Approximately 156F. (TCC.) >> >>10. Coverage >>500 to 1000 sq. ft. per gallon. >> >> >> >> >>On 11/15/06, Jeff Carpenter <jeff@westcottpress.com> wrote: >> >>Hi Mike, >> >>Do you have any sense of the coverage you'll get with the Boeshield, >>or, more to the point, how much you'll use on the 10? >> >>Jeff Carpenter >>40304 >> >> >>On Nov 15, 2006, at 6:28 AM, Mike Lauritsen - Work wrote: >> >> > <mike@cleavelandtool.com> >> > >> > We sell Boshield in small qty. for use on tools to keep them from >> > rusting. We are a dealer and can have gallons or 5's drop shipped >> > from Boeshield and possibly save some money. Email me if interested. >> > mike <at> cleavelandtool.com >> > >> > FYI this has been my corrosion plan all along. >> > >> > Mike >> > Cleaveland Aircraft Tool >> > >> > >> > >> > >> > On 11/14/06, Dave Leikam < DAVELEIKAM@wi.rr.com> wrote: >> >> >> >> Here are two options for you. I am planning on one of these >> >> products after >> >> completion and painting. >> >> >> >> http://boeshield.com/index.htm >> >> >> >> http://www.nocorrosion.com/corrosion-control.htm >> >> >> >> Dave Leikam >> >> 40496 >> >> tailcone - (dimple, dimple, dimple...) >> >> N89DA >> >> Muskego, WI >> >> >> > >>======================== tric bsp; * The Builder's Bookstore > sp; >> -Ma======================= ef="http:// >>www.matronics.com/Navigator?RV10-List">http:// >>www.matronics.co==================== >> >> >> >> >> >> >>-- >>Mike Lauritsen >>Cleaveland Aircraft Tool >>515-432-6794 >>www.cleavelandtool.com >> >> >


    Message 12


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    Time: 12:21:04 PM PST US
    From: "Mike Lauritsen - Work" <mike@cleavelandtool.com>
    Subject: Re: Post Component Construction Corrosion Protection
    I thought I had mentioned that, but perhaps that was not on the list. I am planning on using it during the annual after the paint is applied. I don't want it to contaminate the paint and it likely will. It is difficult to remove after application (think candle wax). I want to make certain the paint is good and cured before application. Our RV-4 still is shiny inside after 18 years so I am not too worried about it one way or another. Once the mineral spirits flashes off I don't think there would be any risk of fire, but then again, think candle wax... I will check into this. It is no t an oily residue more of just a buildup. Mike On 11/15/06, Jeff Carpenter <jeff@westcottpress.com> wrote: > > Have you thought through the timing of the application... before/after > exterior paint... and if there's an increased danger of fire after it's b een > applied? > > It seems to me that pre-paint application could contaminate the exterior > and post paint application would be a lot more difficult... assuming the > plane is in a more "assembled" state. > > > I'm guessing the flash point decreases after the solvents have evaporated , > but I picture a somewhat oily quality in its final state... giving me som e > pause about the fire issue. > > > Jeff Carpenter > 40304 > > > On Nov 15, 2006, at 9:27 AM, Mike Lauritsen - Work wrote: > > Here is all the goody, short answer is 500 to 1000 sq. ft./gal. and I > don't know how much for the -10 > > > 1.* Corrosion Inhibition* > Meets BSS7220 and FED-STD-791, Method 4001 (Max. 3 dots 1mm per 10 square > inches after 100 hours salt spray). Meets ASTM G-34 > (Exfoliation Test). > > 2.* Water Displacement* > Meets MIL-C-16173D. Paragraph 46.11. No evidence of pitting, mottling, > or staining. > > 3. *Penetrability* > Capillary height of rise 1.2" minimum in bore =F8= 0.015" at room > temperature. > > 4. *Wet ability* > 30 dynes/cm. > > 5. *Flow* > Viscosity is 6 centistokes at 75=B11=B0F. > > 6. *Adhesion at Low Temperatures > *Flaking less than 1/32" at -40=B15K (MIL-O-16173D). > > 7. *Removability* > Aliphatic Naptha, Cleaning Solvent > > 8. *Solids* > 38% > > 9. *Flash Point* > Approximately 156=B0F. (TCC.) > > 10. *Coverage* > 500 to 1000 sq. ft. per gallon. > > > On 11/15/06, Jeff Carpenter <jeff@westcottpress.com> wrote: > > > > > > > > Hi Mike, > > > > Do you have any sense of the coverage you'll get with the Boeshield, > > or, more to the point, how much you'll use on the 10? > > > > Jeff Carpenter > > 40304 > > > > > > On Nov 15, 2006, at 6:28 AM, Mike Lauritsen - Work wrote: > > > > > <mike@cleavelandtool.com> > > > > > > We sell Boshield in small qty. for use on tools to keep them from > > > rusting. We are a dealer and can have gallons or 5's drop shipped > > > from Boeshield and possibly save some money. Email me if interested. > > > mike <at> cleavelandtool.com > > > > > > FYI this has been my corrosion plan all along. > > > > > > Mike > > > Cleaveland Aircraft Tool > > > > > > > > > > > > > > > On 11/14/06, Dave Leikam < DAVELEIKAM@wi.rr.com> wrote: > > > >> > > >> Here are two options for you. I am planning on one of these > > >> products after > > >> completion and painting. > > >> > > >> http://boeshield.com/index.htm > > >> > > >> http://www.nocorrosion.com/corrosion-control.htm > > >> > > >> Dave Leikam > > >> 40496 > > >> tailcone - (dimple, dimple, dimple...) > > >> N89DA > > >> Muskego, WI > > >> > > > > > ======================= = tric bsp; * The Builder's Bookstore > sp; -Ma ====================== > > ef="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.co==================== > > > > > > > > > > <http://www.matronics.com/contribution> > > <http://www.matronics.com/contribution> > > > -- > Mike Lauritsen > Cleaveland Aircraft Tool > 515-432-6794 > <http://www.matronics.com/contribution>www.cleavelandtool.com > > * > href="http://www.aeroelectric.com">www.aeroelectric.com > href="http://www.buildersbooks.com">www.buildersbooks.com > href="http://www.kitlog.com">www.kitlog.com > href="http://www.homebuilthelp.com">www.homebuilthelp.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c ontribution > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List > * > > > * > =========== =========== =========== > * > > -- Mike Lauritsen Cleaveland Aircraft Tool 515-432-6794 www.cleavelandtool.com


    Message 13


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    Time: 12:29:04 PM PST US
    From: Maule Driver <MauleDriver@nc.rr.com>
    Subject: Re: Rivethead - are they shipping any product? Yes
    Sounds like good advice for the Rivethead parts too.. That is, just leave the 415 off until mounting the feathers on the tailcone.. Leave the access panel undrilled and cleco'd in place until then too. BTW, UPS just delivered the Rivethead parts. They look good. Should save some time. Bill - plunging ahead with the tailcone and prepping to prime the elevators and trim tab parts. do not archive > >I hate loose ends as well. I don't think the holes line up with the Van's 415's with the Rivethead version which, by the way I need to order along with some new access panels due to the hole allignment issue. Anyone using the Van's versions save yourself some grief and wait to final rivet the 415's to the panel until after your final rigging. It's way easier to turn them when they are not attched to the panel, just cleco until they are properly adjusted. > >Rick S. >40185 > >


    Message 14


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    Time: 02:06:14 PM PST US
    From: "Kelly McMullen" <apilot2@gmail.com>
    Subject: Re: Rivethead - are they shipping any product? Yes
    I'm just kinda wondering. If you don't reside in coastal state, and perhaps only have 20-30 years left that getting a medical is probable, and none of the top 4 GA plane brands/models did any priming, and very few have suffered significant corrosion over 30-50 year lives, is it going to really be cost/time effective to bother with priming at all? On 11/15/06, Maule Driver <MauleDriver@nc.rr.com> wrote: > > Sounds like good advice for the Rivethead parts too.. That is, just > leave the 415 off until mounting the feathers on the tailcone.. Leave > the access panel undrilled and cleco'd in place until then too. > > BTW, UPS just delivered the Rivethead parts. They look good. Should > save some time. > > Bill - plunging ahead with the tailcone and prepping to prime the > elevators and trim tab parts. > do not archive > > > > >I hate loose ends as well. I don't think the holes line up with the Van's 415's with the Rivethead version which, by the way I need to order along with some new access panels due to the hole allignment issue. Anyone using the Van's versions save yourself some grief and wait to final rivet the 415's to the panel until after your final rigging. It's way easier to turn them when they are not attched to the panel, just cleco until they are properly adjusted. > > > >Rick S. > >40185 > > > > > >


    Message 15


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    Time: 02:12:44 PM PST US
    From: "Chris Stanley" <chris@christopherstanley.com>
    Subject: Re: Post Component Construction Priming
    I am using a Sherwin Williams rattle can one step. I can't remember the numbers, but it's something like Primer no. 348. If you're really interested, I'll go back and get specifics for you. Christopher Stanley 80% on empenage


    Message 16


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    Time: 02:24:44 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Rivethead - are they shipping any product? Yes
    Oh no, not that can of worms again! I am sure that is fairly well covered in the archives. I think the ultimate catch-all answer to that is "to each his own." Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Wednesday, November 15, 2006 5:06 PM Subject: Re: RV10-List: Rivethead - are they shipping any product? Yes I'm just kinda wondering. If you don't reside in coastal state, and perhaps only have 20-30 years left that getting a medical is probable, and none of the top 4 GA plane brands/models did any priming, and very few have suffered significant corrosion over 30-50 year lives, is it going to really be cost/time effective to bother with priming at all? On 11/15/06, Maule Driver <MauleDriver@nc.rr.com> wrote: > > Sounds like good advice for the Rivethead parts too.. That is, just > leave the 415 off until mounting the feathers on the tailcone.. Leave > the access panel undrilled and cleco'd in place until then too. > > BTW, UPS just delivered the Rivethead parts. They look good. Should > save some time. > > Bill - plunging ahead with the tailcone and prepping to prime the > elevators and trim tab parts. > do not archive > > > > >I hate loose ends as well. I don't think the holes line up with the Van's 415's with the Rivethead version which, by the way I need to order along with some new access panels due to the hole allignment issue. Anyone using the Van's versions save yourself some grief and wait to final rivet the 415's to the panel until after your final rigging. It's way easier to turn them when they are not attched to the panel, just cleco until they are properly adjusted. > > > >Rick S. > >40185 > > > > > > -- -- No virus found in this outgoing message.


    Message 17


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    Time: 02:28:23 PM PST US
    From: "Chris , Susie Darcy" <VHMUM@bigpond.com>
    Subject: Re: Kits/Family - A Review
    Just build!!! Less talk !!! Just build!!! You can do it!!! Please take no offence but you could have built half the tail while ...well im not sure realy what you were actualy on about!!. Please take no offece and as I say to my builders Just build ....no time and space....I built my whole tail and cone on the dining room table and bedtroom while also building a house for us to move into. No Money get a part time job ( cant build a 10 on fireman wages)! Its easy just do it.............Build.......... An hour a day and you will finish. Again take no offence Kind regards Chris 388 ----- Original Message ----- From: <mgeans@provide.net> Sent: Wednesday, November 15, 2006 6:01 PM Subject: RV10-List: Kits/Family - A Review > All, > > For those that may be interested and some who may be > lurking, attached is some observations/converastions that > my wife and I had based on all of the replies we recieved > from the Kits and Family thread. > > It is a bit long, ~3 pages in Word, but an interesting read > for those wanting to add thier 2 cents (we describe our > buidling status scenerio in more detail and invite > suggestions) and those considering building to have some > helpful insight. > > On another note: > I fished for a reply with a one liner on the original post > with no specific replies and will try once more. It may > have gotten scanned over. > I have an opportunity to switch careers in which my > employer will be overseas. If anyone has any expirience or > knows someone who does, in such matters and what to be wary > of or be sure you include in your "package" as an employee > I would like to share more info about the scenerio for your > feedback. It is a life altering opportunity and I am > checking all sorts of leads where I could make myself > knowledgeable before my visit with them. > > For those who are considering a build, or know of someone > who is, I will be downloading all the replies that we > recieved from this original post into a Word document to > consolidate all the advice for our and anyone's future use. > Contact me directly if you would be interested in getting > this document. > > Thanks to all for your help. > > Matt Geans > Builder Wanna-be >


    Message 18


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    Time: 02:28:27 PM PST US
    Subject: Re: Post Component Construction Priming
    From: Dj Merrill <deej@deej.net>
    Chris Stanley wrote: > > I am using a Sherwin Williams rattle can one step. I cant remember > the numbers, but its something like Primer no. 348. If youre really > interested, Ill go back and get specifics for you. > Sherwin Williams 988: <http://www.sherwin-automotive.com/products/show_product.cfm?product=7565> -Dj


    Message 19


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    Time: 03:43:55 PM PST US
    From: "Rob Wright" <armywrights@adelphia.net>
    Subject: Re: 0-540 E vs C
    Bob, Thanks. It always helps to have a confirmation. I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research I had done led me to believe that the two engines were identical, just certificated at different rating depending on the airplane installation. The overhauler told me the same thing, and then even wrote ... reconfigured to -C4B5 in the engine logbook. It's when I asked him about the C4B5 write-up that he told me about the same engine/different rating issue. So yes, even though my logbook says that it was reconfigured to a -C4B5, I plan on operating it as high as 2700 RPM for the 260 HP. So here's a follow up question for the A&P types: even though I know that I "can" operate it however I want to since it's an experimental installation, since I'd like to keep decent records on the engine should I make a write-up of my intentions to operate the engine as a D4A5? Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of bcondrey Sent: Tuesday, November 14, 2006 10:35 PM Subject: RV10-List: Re: 0-540 E vs C Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250@2575 and the D4A5 is 260@2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb. Bob Read this topic online here: http://forums.matronics.com/viewtopic.php?p=74667#74667


    Message 20


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    Time: 03:56:45 PM PST US
    From: MauleDriver <MauleDriver@nc.rr.com>
    Subject: Re: Rivethead - are they shipping any product? Yes
    I guess everyone has to figure out what they want to do. First you read the 'Primer War' chronicles in the various archives. Then you do a critical self examination - just what kind of person am I? Then you waffle around for awhile and hope to make a decision. Here's where I am: My HS and VS were built and primed in Griffin GA with 2 part epoxy in zinc chromate green. Very nice, very compelling Vans uses Sherwin Williams Industrial Wash Primer - P60-? Easy to use, light weight, less than 'mil-spec' Then there are those 30 year airplanes, hmmmm I've located some Sherwin Williams P60 and that's what I intend to continue with until I'm convinced otherwise. Bill Watson - a good person with too few years left in my Class A Kelly McMullen wrote: > > I'm just kinda wondering. If you don't reside in coastal state, and > perhaps only have 20-30 years left that getting a medical is probable, > and none of the top 4 GA plane brands/models did any priming, and very > few have suffered significant corrosion over 30-50 year lives, is it > going to really be cost/time effective to bother with priming at all? > > On 11/15/06, Maule Driver <MauleDriver@nc.rr.com> wrote: >> Bill - plunging ahead with the tailcone and prepping to prime the >> elevators and trim tab parts. >> do not archive


    Message 21


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    Time: 04:00:50 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Re: 0-540 E vs C
    Do you really think the added 10HP at sea level will do anything except increase your fuel burn? I know a guy who, in essence, derated the D4A5 to a C4B5 so he didn't have to worry about backing off on the prop when climbing. He set his governor for a max of about 1550rpm and doesn't feel any need for more power, no matter how heavy he is loaded. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rob Wright Sent: Wednesday, November 15, 2006 6:43 PM Subject: RE: RV10-List: Re: 0-540 E vs C Bob, Thanks. It always helps to have a confirmation. I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research I had done led me to believe that the two engines were identical, just certificated at different rating depending on the airplane installation. The overhauler told me the same thing, and then even wrote ... reconfigured to -C4B5 in the engine logbook. It's when I asked him about the C4B5 write-up that he told me about the same engine/different rating issue. So yes, even though my logbook says that it was reconfigured to a -C4B5, I plan on operating it as high as 2700 RPM for the 260 HP. So here's a follow up question for the A&P types: even though I know that I "can" operate it however I want to since it's an experimental installation, since I'd like to keep decent records on the engine should I make a write-up of my intentions to operate the engine as a D4A5? Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of bcondrey Sent: Tuesday, November 14, 2006 10:35 PM Subject: RV10-List: Re: 0-540 E vs C Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250@2575 and the D4A5 is 260@2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb. Bob Read this topic online here: http://forums.matronics.com/viewtopic.php?p=74667#74667 -- -- No virus found in this outgoing message.


    Message 22


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    Time: 04:21:06 PM PST US
    From: "Rob Wright" <armywrights@adelphia.net>
    Subject: Re: 0-540 E vs C
    Boy the list could have a field day with this guy's personal choices, even if they may be yours! I'm not worried about fuel burn since the time at 260HP would be so short. However, an airfield that strains a 250HP's short field capabilities _may_ allow a safe margin in a 260 HP. Too many other factors could change this simple analogy, so it still boils down to personal choices. Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Wednesday, November 15, 2006 5:59 PM Subject: RE: RV10-List: Re: 0-540 E vs C Do you really think the added 10HP at sea level will do anything except increase your fuel burn? I know a guy who, in essence, derated the D4A5 to a C4B5 so he didn't have to worry about backing off on the prop when climbing. He set his governor for a max of about 1550rpm and doesn't feel any need for more power, no matter how heavy he is loaded. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rob Wright Sent: Wednesday, November 15, 2006 6:43 PM Subject: RE: RV10-List: Re: 0-540 E vs C Bob, Thanks. It always helps to have a confirmation. I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research I had done led me to believe that the two engines were identical, just certificated at different rating depending on the airplane installation. The overhauler told me the same thing, and then even wrote ... reconfigured to -C4B5 in the engine logbook. It's when I asked him about the C4B5 write-up that he told me about the same engine/different rating issue. So yes, even though my logbook says that it was reconfigured to a -C4B5, I plan on operating it as high as 2700 RPM for the 260 HP. So here's a follow up question for the A&P types: even though I know that I "can" operate it however I want to since it's an experimental installation, since I'd like to keep decent records on the engine should I make a write-up of my intentions to operate the engine as a D4A5? Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of bcondrey Sent: Tuesday, November 14, 2006 10:35 PM Subject: RV10-List: Re: 0-540 E vs C Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250@2575 and the D4A5 is 260@2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb. Bob Read this topic online here: http://forums.matronics.com/viewtopic.php?p=74667#74667 -- -- No virus found in this outgoing message.


    Message 23


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    Time: 05:03:03 PM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: 0-540 E vs C
    Rob Wright wrote: > >Bob, Thanks. It always helps to have a confirmation. > >I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research >I had done led me to believe that the two engines were identical, just >certificated at different rating depending on the airplane installation. >The overhauler told me the same thing, and then even wrote ... reconfigured >to -C4B5 in the engine logbook. It's when I asked him about the C4B5 >write-up that he told me about the same engine/different rating issue. > >So yes, even though my logbook says that it was reconfigured to a -C4B5, I >plan on operating it as high as 2700 RPM for the 260 HP. > >So here's a follow up question for the A&P types: even though I know that I >"can" operate it however I want to since it's an experimental installation, >since I'd like to keep decent records on the engine should I make a write-up >of my intentions to operate the engine as a D4A5? > >Rob Wright >#392 > Rob, I'm no A&P, so you might take this with a grain of salt (whatever THAT means :-D )! It really doesn't matter how you run your engine ..... it won't change anything. Putting that info in your logs would just confuse a buyer down the road, since he probably wouldn't know what the differences are. Having said that, I'll point out that the 'redline' an engine is saddled with is a number chosen to get the engine through it's rather rigorous certification stage. The same is true of the leaning scenario. And too, for the mogas issue! I've said here before .... I run the dickens out of my O-360 on 92 octane mogas and it's nothing to see 3300 to 3400 on the tach when I'm wringing out the Pitts. No bad things have happened so far in the 25 years I've been abusing it ..... because of the high RPMs. So, just go out and fly the way you want to. The operating limitations on your engine are rather conservative .... and are that way so the manufacturer can get it certified. Just MHO, and your mileage may differ. Linn do not archive


    Message 24


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    Time: 05:27:07 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Kits/Family - A Review
    Matt, (and any other interested) Ok, ya'll are gonna have to hold back from being too romantic about this post....it was actually written by my wife in regards to her thoughts about the Family experience of building an RV-10. After reading it, I thought I better just make it a web page, because it may be appreciated by other people down the road. Here's the link to it: http://www.myrv10.com/N104CD/why/wifesperspective.html --------- Also, Matt, I read your word doc, and it looks like you're going about things the very right way....really thinking it through and including your wife in the thought process. I commend you for that! My couple of quick comments on the write up you did: * I totally understand your concern on 5000 hour airframes...but that said, a good inspection on some of the common models of planes can turn up most problems. Certified planes aren't falling out of the sky at an alarming rate, so I wouldn't worry too much about it if you get a good pre-buy inspection of a certified bird. I'd actually be more fearful buying a pre-built kit, because you're buying someone elses possibly poor building decisions. Regarding wife's help....I would be willing to bet that in your case, with very young kids, you'll be lucky to get even a couple or few dozen good hours of help. That's not saying ANYTHING bad about your wife, but she's gonna be a busy lady for a long time. Just be happy she'll take a majority of the misc. work. My wife's write-up (above) reminded me that she really took care of most of the meals, the household duties, the lawn mowing, and lots more, while I built. We also didn't go places, and I didn't fix cars as quickly and generally let the house, vehicles, and yard deteriorate a bit in order to get to completion...trying to shorten the pain, even though it might be more intense. So don't bother trying to talk her into help. Just hope you can talk her into letting you NOT help around the house much. You asked how my kids stayed involved. Here's my dirty secret. I'm a sociable guy. For me, building was a very lonely experience. A couple thousand hours of being alone working on a plane could be a dream for some, and misery for others. For me it was a miserably fun time. ;) I loved the progress, got depressed by the lack of it at times, and generally just wished the family would please come out and see me once in a while. The kids? They loved to come out for a minute or two and play with things, which usually resulted in me getting upset. "Put down that primer, and get some gloves on!", and "QUIT HAMMERING ON THAT WING, I want it to stay nice!"...that kind of thing. It was great to have them there, but the BEST was when they were just THERE, and watched TV while I worked. Other times, it just slowed me down. Now, don't anyone ever tell that I said that. My kids were just coming up on 5 and 7 at the time of completion. So they were just almost 3 and 5 when I started. I could not have started it even a few months earlier and had such success, because I really had to wait until they grew big enough to deal with better. Regarding the LSA step, I really think that's taking the hard and long road. Buying a certified plane is nice in that you buy it, put your time in, and then sell it for a similar cost of your entry cost. My Sundowner cost $45K, and we sold it for $48K or so. I got a few hundred hours out of it, and sold it for enough that we pocketed the engine reserve! You may not make out as well buying some brands of kits, and then you have to suffer through the build process. While you have tiny kids, just get a good flying plane and have some experiences to break them in...skip the building until it fits your family's life well. We started flying both our kids at 5 weeks old. They've never been afraid of flying. About the BRS....if you're seriously interested in that, and the stuff you said about old planes, you actually may find a better temporary fit buy partnering with someone in a new or new/used Cirrus. You could get a 1/2 share for less than an RV-10 of similar equipment pretty easily I'd think. Heck, people forget about one important thing.....in many cases, in fact most cases, if you're not flying at least 100 hours per year you're actually better off renting. Blasphemy, I know, but if you have a rental Cirrus in your area, that could be a great way to spend the next 3 years while you buy yourself some time adjusting your family's life. Reading the end of your word .doc, I see you realize the most important fact....flying, that's the important thing. You don't have to give up flying. You don't have to give up building either. But, I was 35 when I started my kit. I'm 37 now (almost 38). We're both plenty young, and have time left if we're lucky. My kids were just turning 5 and 7 when we finished, to repeat myself. They had some trips to Florida in the Sundowner that WE will remember forever, but THEY will probably only have the fuzziest recollection of. But at 5 and 7, they're a lot more able to appreciate things. I would not be in a hurry to build for at least 2 or 3 more years. Get the whole gang out of diapers, and position everyone for the task. Also, the oft-overlooked thing is that if you start stuffing away cash right NOW, you'll pile up some good interest on it. I don't have much in the bank these days....it took everything I had. But, I remember the day my bank account, (yes, in low-interest but very liquid state), passed through $100,000. That was a great day, and the interest at even the low rate was piling up well. It was comforting. I actually HOPED I wouldn't finish the plane too soon, because the goal was to pay cash for everything, and end up broke but flying. If I hit too early, I'd have to take out a loan.....something I'm not one to agree with when buying toys. It worked out so close that I probably only had a few hundred bucks to my name on the day I flew. A pretty precarious position to be in for a family....for sure, but now we're on our slow way to recovery. (It gets even harder to save AFTER you're flying) None of this is meant to turn you off. I really think you've got admirable motivation. It is definitely nice to see you worrying about it a little. As long as it is a dream of both you and your supportive wife, it will happen, eventually. It'll be pretty cool if in the end the RV-10 fits your mission and family, and you have the cash in hand so you don't have to flinch the day you drop over $45K on your kit, and another $35K on your engine....and then get on the phone to the avionics store. ;) Good luck, and if you ever want a phone call, just track me down and we can talk by phone. Would be cool to get the families together if you're ever in the area. Tim Olson - RV-10 N104CD - Flying do not archive mgeans@provide.net wrote: > All, > > For those that may be interested and some who may be > lurking, attached is some observations/converastions that > my wife and I had based on all of the replies we recieved > from the Kits and Family thread. > > It is a bit long, ~3 pages in Word, but an interesting read > for those wanting to add thier 2 cents (we describe our > buidling status scenerio in more detail and invite > suggestions) and those considering building to have some > helpful insight. > > On another note: > I fished for a reply with a one liner on the original post > with no specific replies and will try once more. It may > have gotten scanned over. > I have an opportunity to switch careers in which my > employer will be overseas. If anyone has any expirience or > knows someone who does, in such matters and what to be wary > of or be sure you include in your "package" as an employee > I would like to share more info about the scenerio for your > feedback. It is a life altering opportunity and I am > checking all sorts of leads where I could make myself > knowledgeable before my visit with them. > > For those who are considering a build, or know of someone > who is, I will be downloading all the replies that we > recieved from this original post into a Word document to > consolidate all the advice for our and anyone's future use. > Contact me directly if you would be interested in getting > this document. > > Thanks to all for your help. > > Matt Geans > Builder Wanna-be


    Message 25


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    Time: 05:59:21 PM PST US
    From: "John Cram" <johncram@msn.com>
    Subject: Re: Kits/Family - A Review
    Great write up by both of you, as always. (I think I would have teared up also Tim) John Cram 40569 Emp ----- Original Message ----- From: Tim Olson<mailto:Tim@MyRV10.com> To: rv10-list@matronics.com<mailto:rv10-list@matronics.com> Sent: Wednesday, November 15, 2006 8:26 PM Subject: Re: RV10-List: Kits/Family - A Review <Tim@MyRV10.com<mailto:Tim@MyRV10.com>> Matt, (and any other interested) Ok, ya'll are gonna have to hold back from being too romantic about this post....it was actually written by my wife in regards to her thoughts about the Family experience of building an RV-10. After reading it, I thought I better just make it a web page, because it may be appreciated by other people down the road. Here's the link to it: http://www.myrv10.com/N104CD/why/wifesperspective.html<http://www.myrv10. com/N104CD/why/wifesperspective.html> --------- Also, Matt, I read your word doc, and it looks like you're going about things the very right way....really thinking it through and including your wife in the thought process. I commend you for that! My couple of quick comments on the write up you did: * I totally understand your concern on 5000 hour airframes...but that said, a good inspection on some of the common models of planes can turn up most problems. Certified planes aren't falling out of the sky at an alarming rate, so I wouldn't worry too much about it if you get a good pre-buy inspection of a certified bird. I'd actually be more fearful buying a pre-built kit, because you're buying someone elses possibly poor building decisions. Regarding wife's help....I would be willing to bet that in your case, with very young kids, you'll be lucky to get even a couple or few dozen good hours of help. That's not saying ANYTHING bad about your wife, but she's gonna be a busy lady for a long time. Just be happy she'll take a majority of the misc. work. My wife's write-up (above) reminded me that she really took care of most of the meals, the household duties, the lawn mowing, and lots more, while I built. We also didn't go places, and I didn't fix cars as quickly and generally let the house, vehicles, and yard deteriorate a bit in order to get to completion...trying to shorten the pain, even though it might be more intense. So don't bother trying to talk her into help. Just hope you can talk her into letting you NOT help around the house much. You asked how my kids stayed involved. Here's my dirty secret. I'm a sociable guy. For me, building was a very lonely experience. A couple thousand hours of being alone working on a plane could be a dream for some, and misery for others. For me it was a miserably fun time. ;) I loved the progress, got depressed by the lack of it at times, and generally just wished the family would please come out and see me once in a while. The kids? They loved to come out for a minute or two and play with things, which usually resulted in me getting upset. "Put down that primer, and get some gloves on!", and "QUIT HAMMERING ON THAT WING, I want it to stay nice!"...that kind of thing. It was great to have them there, but the BEST was when they were just THERE, and watched TV while I worked. Other times, it just slowed me down. Now, don't anyone ever tell that I said that. My kids were just coming up on 5 and 7 at the time of completion. So they were just almost 3 and 5 when I started. I could not have started it even a few months earlier and had such success, because I really had to wait until they grew big enough to deal with better. Regarding the LSA step, I really think that's taking the hard and long road. Buying a certified plane is nice in that you buy it, put your time in, and then sell it for a similar cost of your entry cost. My Sundowner cost $45K, and we sold it for $48K or so. I got a few hundred hours out of it, and sold it for enough that we pocketed the engine reserve! You may not make out as well buying some brands of kits, and then you have to suffer through the build process. While you have tiny kids, just get a good flying plane and have some experiences to break them in...skip the building until it fits your family's life well. We started flying both our kids at 5 weeks old. They've never been afraid of flying. About the BRS....if you're seriously interested in that, and the stuff you said about old planes, you actually may find a better temporary fit buy partnering with someone in a new or new/used Cirrus. You could get a 1/2 share for less than an RV-10 of similar equipment pretty easily I'd think. Heck, people forget about one important thing.....in many cases, in fact most cases, if you're not flying at least 100 hours per year you're actually better off renting. Blasphemy, I know, but if you have a rental Cirrus in your area, that could be a great way to spend the next 3 years while you buy yourself some time adjusting your family's life. Reading the end of your word .doc, I see you realize the most important fact....flying, that's the important thing. You don't have to give up flying. You don't have to give up building either. But, I was 35 when I started my kit. I'm 37 now (almost 38). We're both plenty young, and have time left if we're lucky. My kids were just turning 5 and 7 when we finished, to repeat myself. They had some trips to Florida in the Sundowner that WE will remember forever, but THEY will probably only have the fuzziest recollection of. But at 5 and 7, they're a lot more able to appreciate things. I would not be in a hurry to build for at least 2 or 3 more years. Get the whole gang out of diapers, and position everyone for the task. Also, the oft-overlooked thing is that if you start stuffing away cash right NOW, you'll pile up some good interest on it. I don't have much in the bank these days....it took everything I had. But, I remember the day my bank account, (yes, in low-interest but very liquid state), passed through $100,000. That was a great day, and the interest at even the low rate was piling up well. It was comforting. I actually HOPED I wouldn't finish the plane too soon, because the goal was to pay cash for everything, and end up broke but flying. If I hit too early, I'd have to take out a loan.....something I'm not one to agree with when buying toys. It worked out so close that I probably only had a few hundred bucks to my name on the day I flew. A pretty precarious position to be in for a family....for sure, but now we're on our slow way to recovery. (It gets even harder to save AFTER you're flying) None of this is meant to turn you off. I really think you've got admirable motivation. It is definitely nice to see you worrying about it a little. As long as it is a dream of both you and your supportive wife, it will happen, eventually. It'll be pretty cool if in the end the RV-10 fits your mission and family, and you have the cash in hand so you don't have to flinch the day you drop over $45K on your kit, and another $35K on your engine....and then get on the phone to the avionics store. ;) Good luck, and if you ever want a phone call, just track me down and we can talk by phone. Would be cool to get the families together if you're ever in the area. Tim Olson - RV-10 N104CD - Flying do not archive mgeans@provide.net<mailto:mgeans@provide.net> wrote: > All, > > For those that may be interested and some who may be > lurking, attached is some observations/converastions that > my wife and I had based on all of the replies we recieved > from the Kits and Family thread. > > It is a bit long, ~3 pages in Word, but an interesting read > for those wanting to add thier 2 cents (we describe our > buidling status scenerio in more detail and invite > suggestions) and those considering building to have some > helpful insight. > > On another note: > I fished for a reply with a one liner on the original post > with no specific replies and will try once more. It may > have gotten scanned over. > I have an opportunity to switch careers in which my > employer will be overseas. If anyone has any expirience or > knows someone who does, in such matters and what to be wary > of or be sure you include in your "package" as an employee > I would like to share more info about the scenerio for your > feedback. It is a life altering opportunity and I am > checking all sorts of leads where I could make myself > knowledgeable before my visit with them. > > For those who are considering a build, or know of someone > who is, I will be downloading all the replies that we > recieved from this original post into a Word document to > consolidate all the advice for our and anyone's future use. > Contact me directly if you would be interested in getting > this document. > > Thanks to all for your help. > > Matt Geans > Builder Wanna-be www.aeroelectric.com<http://www.aeroelectric.com/> www.buildersbooks.com<http://www.buildersbooks.com/> www.kitlog.com<http://www.kitlog.com/> www.homebuilthelp.com<http://www.homebuilthelp.com/> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> http://www.matronics.com/Navigator?RV10-List<http://www.matronics.com/Nav igator?RV10-List>


    Message 26


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    Time: 06:07:23 PM PST US
    Subject: Re: 0-540 E vs C
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    I find it funny that people would go to all this trouble for nothing more than a psychological barrier. If you can do the same thing by reducing or adding power then do it. Resetting governors to derate an engine seems really stupid. I sure want to know I have ALL available power in an emergency. If it shakes the engine apart so be it as long as I have the option if needed. The rest of the time I will manage the engine just like any other part of a flight to keep it in normal parameters. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Wednesday, November 15, 2006 5:59 PM Subject: RE: RV10-List: Re: 0-540 E vs C Do you really think the added 10HP at sea level will do anything except increase your fuel burn? I know a guy who, in essence, derated the D4A5 to a C4B5 so he didn't have to worry about backing off on the prop when climbing. He set his governor for a max of about 1550rpm and doesn't feel any need for more power, no matter how heavy he is loaded. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rob Wright Sent: Wednesday, November 15, 2006 6:43 PM Subject: RE: RV10-List: Re: 0-540 E vs C Bob, Thanks. It always helps to have a confirmation. I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research I had done led me to believe that the two engines were identical, just certificated at different rating depending on the airplane installation. The overhauler told me the same thing, and then even wrote ... reconfigured to -C4B5 in the engine logbook. It's when I asked him about the C4B5 write-up that he told me about the same engine/different rating issue. So yes, even though my logbook says that it was reconfigured to a -C4B5, I plan on operating it as high as 2700 RPM for the 260 HP. So here's a follow up question for the A&P types: even though I know that I "can" operate it however I want to since it's an experimental installation, since I'd like to keep decent records on the engine should I make a write-up of my intentions to operate the engine as a D4A5? Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of bcondrey Sent: Tuesday, November 14, 2006 10:35 PM Subject: RV10-List: Re: 0-540 E vs C Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250@2575 and the D4A5 is 260@2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb. Bob Read this topic online here: http://forums.matronics.com/viewtopic.php?p=74667#74667 -- -- No virus found in this outgoing message.


    Message 27


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    Time: 06:22:04 PM PST US
    From: <jim@CombsFive.Com>
    Subject: Re: 0-540 E vs C
    I can't resist! Why not make a throttle quadrant with a military power setting and a latch that you lift to get to "Military Power". Set the engine up for 2400 (Normal T/O power) and have the other setting for full military power (2700 or so). Then you can look over at the right seat and ask "Would you like to see a military power takeoff?" Shove it into "Afterburner" so to speak. Watch the fuel get poured into the tailpipe just like the real thing! You have the power if you need it! but if you want to pinch pennies then use the "Normal T/O" power Just a thought! Jim Combs N312F #40192 - Finishing kit =========================================================== From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net> Subject: RE: RV10-List: Re: 0-540 E vs C I find it funny that people would go to all this trouble for nothing more than a psychological barrier. If you can do the same thing by reducing or adding power then do it. Resetting governors to derate an engine seems really stupid. I sure want to know I have ALL available power in an emergency. If it shakes the engine apart so be it as long as I have the option if needed. The rest of the time I will manage the engine just like any other part of a flight to keep it in normal parameters. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Wednesday, November 15, 2006 5:59 PM Subject: RE: RV10-List: Re: 0-540 E vs C Do you really think the added 10HP at sea level will do anything except increase your fuel burn? I know a guy who, in essence, derated the D4A5 to a C4B5 so he didn't have to worry about backing off on the prop when climbing. He set his governor for a max of about 1550rpm and doesn't feel any need for more power, no matter how heavy he is loaded. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rob Wright Sent: Wednesday, November 15, 2006 6:43 PM Subject: RE: RV10-List: Re: 0-540 E vs C Bob, Thanks. It always helps to have a confirmation. I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research I had done led me to believe that the two engines were identical, just certificated at different rating depending on the airplane installation. The overhauler told me the same thing, and then even wrote ... reconfigured to -C4B5 in the engine logbook. It's when I asked him about the C4B5 write-up that he told me about the same engine/different rating issue. So yes, even though my logbook says that it was reconfigured to a -C4B5, I plan on operating it as high as 2700 RPM for the 260 HP. So here's a follow up question for the A&P types: even though I know that I "can" operate it however I want to since it's an experimental installation, since I'd like to keep decent records on the engine should I make a write-up of my intentions to operate the engine as a D4A5? Rob Wright #392 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of bcondrey Sent: Tuesday, November 14, 2006 10:35 PM Subject: RV10-List: Re: 0-540 E vs C Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250@2575 and the D4A5 is 260@2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb. Bob Read this topic online here: http://forums.matronics.com/viewtopic.php?p=74667#74667 -- -- No virus found in this outgoing message. ===========================================================


    Message 28


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    Time: 06:33:37 PM PST US
    From: L Aune <lcaune@cablelan.net>
    Subject: Rudder pedal bolt direction
    When reversing the bolt on the rudder pedals I used an old helicopter trick of tucking the loose ends of the cotter pins back into one of the castellations to finish them off. This should keep your feet from snagging on them. Len 40381


    Message 29


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    Time: 06:54:08 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Rudder pedal bolt direction
    Great idea Len, that would definitely help. I actually skipped the cotter pins and used safety wire and did the regular safety wire twist and curl and tucked it in. So long as the nut doesn't turn, and nothing snags, anything could be done. If it weren't so "non-standard" in aviation, I personally would just use a nyloc nut with only 1 thread prodtruding, and then medium strength loctite on the threads. Realistically there's no reason that wouldn't work too. Tim Olson - RV-10 N104CD - Flying do not archive L Aune wrote: > > When reversing the bolt on the rudder pedals I used an old helicopter > trick of tucking the loose ends of the cotter pins back into one of the > castellations to finish them off. This should keep your feet from > snagging on them. > > Len > > 40381


    Message 30


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    Time: 07:28:02 PM PST US
    From: "Steven DiNieri" <capsteve@adelphia.net>
    Subject: Pattern for Front Seat Upholstery
    I wonder if a few of us that are able to sew up our own upholstery could pitch in and pay some professional upholsterer to come up with a good set of patterns for the rv10 seat? I=92ve sewn quite a few interiors but I=92ve always worked from the old material used as a pattern=85. Steve 40205 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Niko Sent: Tuesday, November 14, 2006 5:37 PM Subject: RV10-List: Pattern for Front Seat Upholstery Has anyone either developed or gotten a pattern for uphostering the front seats? Niko 40188 "http://www.aeroelectric.com"www.aeroelectric.com "http://www.buildersbooks.com"www.buildersbooks.com "http://www.kitlog.com"www.kitlog.com "http://www.homebuilthelp.com"www.homebuilthelp.com "http://www.matronics.com/contribution"http://www.matronics.com/contribut ion "http://www.matronics.com/Navigator?RV10-List"http://www.matronics.com/Na vig ator?RV10-List -- 11/13/2006 -- No virus found in this outgoing message. 11/14/2006


    Message 31


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    Time: 08:30:21 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Pattern for Front Seat Upholstery
    Sorry, no pattern...but happy with my seats! Rick S. 40185 do not archive


    Message 32


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    Time: 09:27:57 PM PST US
    From: "Steven DiNieri" <capsteve@adelphia.net>
    Subject: Pattern for Front Seat Upholstery
    Very nice, now send me one so I can examine it a little closer. Seriously, the colors are very similar to what I've chosen to use also. Did you make them yourself?? Steve 40205 > > Sorry, no pattern...but happy with my seats! > > Rick S. > 40185 > > do not archive > > -- > > -- No virus found in this outgoing message.




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