RV10-List Digest Archive

Fri 05/15/09


Total Messages Posted: 29



Today's Message Index:
----------------------
 
     1. 03:54 AM - Re: Tight Wing Attach Bolts (RV Builder (Michael Sausen))
     2. 04:20 AM - Re: Photos of Van's Strobe sidewall mount? (Jesse Saint)
     3. 04:33 AM - Re: Tight Wing Attach Bolts (David McNeill)
     4. 04:33 AM - Re: Tight Wing Attach Bolts (Chris and Susie)
     5. 05:27 AM - Re: Tight Wing Attach Bolts (Jesse Saint)
     6. 05:51 AM - Doors (Wayne Hadath)
     7. 05:52 AM - Re: Tight Wing Attach Bolts (Bob Leffler)
     8. 06:23 AM - Re: Doors (ricksked@embarqmail.com)
     9. 06:28 AM - Re: Question for the door experts (johngoodman)
    10. 06:39 AM - Re: Tight Wing Attach Bolts (RV Builder (Michael Sausen))
    11. 06:41 AM - Re: Tight Wing Attach Bolts (Rick Sked)
    12. 06:50 AM - Re: Question for the door experts (Les Kearney)
    13. 06:59 AM - Re: Tight Wing Attach Bolts (woxofswa)
    14. 07:08 AM - Re: Question for the door experts (Rick Sked)
    15. 07:11 AM - Re: Tight Wing Attach Bolts (Rene Felker)
    16. 07:21 AM - Re: Question for the door experts (Kelly McMullen)
    17. 07:27 AM - Quick Build update? (Kelly McMullen)
    18. 08:15 AM - Re: Quick Build update? (Bob Leffler)
    19. 08:28 AM - Re: Quick Build update? (Kelly McMullen)
    20. 08:46 AM - IO-540 Available (tom.on.the.road@juno.com)
    21. 04:33 PM - Re: Front wheel service (pilotdds@aol.com)
    22. 05:53 PM - Re: Tight Wing Attach Bolts (Don McDonald)
    23. 06:12 PM - Upper intersection leg fairing (orchidman)
    24. 07:05 PM - Re: Upper intersection leg fairing (Deems Davis)
    25. 07:05 PM - Re: Question for the door experts (Tim Lewis)
    26. 08:56 PM - Question for the door experts - Redux (Les Kearney)
    27. 09:50 PM - Re: Question for the door experts - Redux (Deems Davis)
    28. 10:40 PM - Re: Upper intersection leg fairing (Don McDonald)
    29. 11:40 PM - Re: Upper intersection leg fairing (Michael Wellenzohn)
 
 
 


Message 1


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    Time: 03:54:25 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: Tight Wing Attach Bolts
    Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblie s together and I'm finding that some of the smaller spar attachment bolts a re really tight, whilst others slip into the holes fine. All the bigger bo lts are fine. If anyone has a realistic solution could you please let me know as I'm loat h to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia ________________________________ Need a Holiday? Win a $10,000 Holiday of your choice. Enter now.<http://us. lrd.yahoo.com/_ylc=X3oDMTJxN2x2ZmNpBF9zAzIwMjM2MTY2MTMEdG1fZG1lY2gDVGV4dC BMaW5rBHRtX2xuawNVMTEwMzk3NwR0bV9uZXQDWWFob28hBHRtX3BvcwN0YWdsaW5lBHRtX3Bwd HkDYXVueg--/SIG=14600t3ni/**http%3A/au.rd.yahoo.com/mail/tagline/creative holidays/*http%3A/au.docs.yahoo.com/homepageset/%3Fp1=other%26p2=au%26p 3=mailtagline%0a>.


    Message 2


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    Time: 04:20:46 AM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: Photos of Van's Strobe sidewall mount?
    That's definitely a better solution if you need flexibility down the road. Do not archive Jesse Saint Saint Aviation jesse@saintaviation.com 352-427-0285 Sent from my iPhone On May 14, 2009, at 11:24 PM, Tim Olson <Tim@MyRV10.com> wrote: > > Thanks for all of the great pics and stuff along the way guys. > That Van's plate would come in handy for mounting a bunch of > things. Wish they'd have had them when I built mine. But, it > wouldn't have been perfect for my needs anyway. I did get it > done last night though, and here is the result: > > http://www.myrv10.com/N104CD/upgrades/20090513/index.html > > The big difference is, I needed something easily removable. > > > Tim Olson - RV-10 N104CD > > > Ben Westfall wrote: >> I modified one of the strobe/elt mount brackets to fit along the >> floor >> attaching it to two of the J-Channel. I cut the end off parallel >> to the >> J-Channel and used a piece of angle pop-riveted to the strobe >> bracket. I suppose it would have been pretty easy to make one from >> scratch but making >> the bends is sorta tough with hand seamers. I don't have any kind >> of a >> brake. Van's is close (20min) for me so no shipping. The brackets >> are >> pretty cheap. >> Picture attached. >> -Ben >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson >> Sent: Wednesday, May 13, 2009 12:49 PM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Photos of Van's Strobe sidewall mount? >> mounting the NavWorx receiver semi-permanently. >> I don't mind riveting into the floors stringers, but I don't have >> a lot of floor room left in the area and i'm hoping to do it >> without any external painted rivets to deal with. I've got >> one method that I may use instead, using their included bracket, >> but for many installs I think a nice sidewall install like >> the strobe pack would be great. Things have been working >> great with their box, so it's time to move it from a more >> temporary place to something that I'll use in the long term. >> Tim Olson - RV-10 N104CD >> do not archive> __________ Information from ESET NOD32 Antivirus, >> version of virus signature >> database 4072 (20090513) __________ >> The message was checked by ESET NOD32 Antivirus. >> --- >> --------------------------------------------------------------------- >> --- >> --------------------------------------------------------------------- > >


    Message 3


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    Time: 04:33:56 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Tight Wing Attach Bolts
    Only if this is the final install of the wings _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 3:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblies together and I'm finding that some of the smaller spar attachment bolts are really tight, whilst others slip into the holes fine. All the bigger bolts are fine. If anyone has a realistic solution could you please let me know as I'm loath to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia _____ Need a Holiday? Win a $10,000 Holiday of your choice. Enter now. <http://us.lrd.yahoo.com/_ylc=X3oDMTJxN2x2ZmNpBF9zAzIwMjM2MTY2MTMEdG1fZG1lY2 gDVGV4dCBMaW5rBHRtX2xuawNVMTEwMzk3NwR0bV9uZXQDWWFob28hBHRtX3BvcwN0YWdsaW5lBH RtX3BwdHkDYXVueg--/SIG=14600t3ni/**http%3A/au.rd.yahoo.com/mail/tagline/crea tiveholidays/*http%3A/au.docs.yahoo.com/homepageset/%3Fp1=other%26p2=au%26p3 =mailtagline%0a> . http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 4


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    Time: 04:33:56 AM PST US
    From: "Chris and Susie" <vhicy@bigpond.com>
    Subject: Re: Tight Wing Attach Bolts
    Yes Patrick so in the freezer for a night then a "slight tap" with a small rubber mallat. Chris ICY ----- Original Message ----- From: Patrick Pulis To: rv10-list@matronics.com Sent: Friday, May 15, 2009 4:29 PM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblies together and I'm finding that some of the smaller spar attachment bolts are really tight, whilst others slip into the holes fine. All the bigger bolts are fine. If anyone has a realistic solution could you please let me know as I'm loath to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia ------------------------------------------------------------------------- ----- Need a Holiday? Win a $10,000 Holiday of your choice. Enter now..


    Message 5


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    Time: 05:27:19 AM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: Tight Wing Attach Bolts
    I agree. If it's just to pin them together, I just use a set of 3/8 bolts (4/wing) and hold it together with that. Some grease wouldn't hurt either. Jesse Saint Saint Aviation jesse@saintaviation.com 352-427-0285 Sent from my iPhone On May 15, 2009, at 7:29 AM, "David McNeill" <dlm46007@cox.net> wrote: > Only if this is the final install of the wings > > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com > ] On Behalf Of RV Builder (Michael Sausen) > Sent: Friday, May 15, 2009 3:51 AM > To: rv10-list@matronics.com > Subject: RE: RV10-List: Tight Wing Attach Bolts > > Throw the tight ones in the freezer overnight and give it a try again. > > > Michael > > > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com > ] On Behalf Of Patrick Pulis > Sent: Friday, May 15, 2009 2:29 AM > To: rv10-list@matronics.com > Subject: RV10-List: Tight Wing Attach Bolts > > > Could anyone please tell me if they have experienced inconsistency > amongst the wing attachment bolts? > > > I am up to Section 28 where you join the forward and mid fuselage > assemblies together and I'm finding that some of the smaller spar > attachment bolts are really tight, whilst others slip into the holes > fine. All the bigger bolts are fine. > > > If anyone has a realistic solution could you please let me know as > I'm loath to do anything that will upset the holes in the carry > through spars. > > > Many thanks in anticipation. > > > Regards > > > Patrick Pulis > > RV-10 #40299 VH-XPP > > Adelaide, South Australia > > > Need a Holiday? Win a $10,000 Holiday of your choice. Enter now.. > > > http://www.matronics.com/Navigator?RV10-List > http://forums.matronics.com > <> > http://www.matronics.com/contribution > > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http:// > www.matronics.com/c > >


    Message 6


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    Time: 05:51:53 AM PST US
    From: "Wayne Hadath" <whadath@rogers.com>
    Subject: Doors
    Les There are numerous issues with the door, the least being the index holes not being right. All fixable but troublesome. Try a search but if that does not help there are many here on the list who have gone before. Wayne


    Message 7


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    Time: 05:52:06 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Tight Wing Attach Bolts
    Since this is just a temporary installation to align the two spars, go to your local aviation supply's(i.e. Home Depot, Lowes, Minard's, etc) bolt dept and get some slightly undersized bolts. Leave the ones from Van's for the final mounting on the wings. Bob From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 6:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblies together and I'm finding that some of the smaller spar attachment bolts are really tight, whilst others slip into the holes fine. All the bigger bolts are fine. If anyone has a realistic solution could you please let me know as I'm loath to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia _____ Need a Holiday? Win a $10,000 Holiday of your choice. Enter now. <http://us.lrd.yahoo.com/_ylc=X3oDMTJxN2x2ZmNpBF9zAzIwMjM2MTY2MTMEdG1fZG1lY2 gDVGV4dCBMaW5rBHRtX2xuawNVMTEwMzk3NwR0bV9uZXQDWWFob28hBHRtX3BvcwN0YWdsaW5lBH RtX3BwdHkDYXVueg--/SIG=14600t3ni/**http%3A/au.rd.yahoo.com/mail/tagline/crea tiveholidays/*http%3A/au.docs.yahoo.com/homepageset/%3Fp1=other%26p2=au%26p3 =mailtagline%0a> . http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 8


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    Time: 06:23:58 AM PST US
    Subject: Re: Doors
    From: ricksked@embarqmail.com
    QSBmZXcgdGhpbmdzIG9uIHRoZSBkb29ycy4uLk1ha2Ugc3VyZSB5b3UgYXBwbHkgdGhlIGZsb3gv ZXBveHkgbWl4dHVyZSB3ZWxsIGludG8gdGhlIGFyZWFzIGFyb3VuZCB0aGUgd2luZG93cyBhbmQg ZG9vciBlZGdlIFlvdSB3aWxsIHRyaW0gdGhlbSBhIGxvdCBtb3JlIHRoYW4geW91IHRoaW5rIENs YW1wL2NsZWNvL3RhcGUvIGJpbmQgdGhlbSB0byB0aGUgY2FiaW4gdG9wIGFzIHRpZ2h0IGFuZCBh cyBiZXN0IGZpdHRlZCBhcyB5b3UgY2FuLiBXaGVuIHRoZSBnbHVlIHNldHMgdGhleSB3aWxsIGhv bGQgdGhhdCBwb3NpdGlvbiBmb3JldmVyIHNvIHRoZSBiZXN0IGZpdCB3aWxsIHNhdmUgdGltZSBm aXR0aW5nIGxhdGVyLiBJIGhpZ2hseSByZWNvbW1lbmQgdGhlIGZsb3ggZmlsbGluZyBvZiB0aGUg Y2FiaW4gdG9wIHRvIGdldCB0aGF0IGZpbmFsIGVkZ2Ugb24gdGhlIGNhYmluIHRvcC4gTXkgZG9v cnMgZml0IFJFQUxMWSB3ZWxsLCBoaWdoIGVuZCBjYXIgZml0Li50aGFua3MgRGVlbXMgZm9yIHRo YXQgbWV0aG9kLiBZb3VyIGRvb3IgZml0IHdpbGwgY2hhbmdlIHdpdGggZWFjaCByZW1vdmFsIGFu ZCByZWluc3RhbGwuIFRvIHByZXZlbnQgdGhpcyBsYXRjaCB0aGUgZG9vcnMgYmVmb3JlIHRpZ2h0 ZW5pbmcgdGhlIGhpbmdlcyBmdWxseS4uLnB1dCBudXRwbGF0ZXMgaW4gdGhlIGRvb3Igc2lkZSBo aW5nZXMgYW5kIHJlbW92ZSB0aGVtIGZyb20gdGhvc2UgcG9pbnRzLCBsZWF2ZSB0aGUgaGluZ2Vz IGF0dGFjaGVkIHRvIHRoZSBjYWJpbiB0b3AgZm9yIGV2ZXIsIHRoaXMgZWxpbWluYXRlcyBvbmUg YXJlYSB0aGF0IGNhbiBjaGFuZ2UgZG9vciBhbGlnbm1lbnQuIEV4cGVjdCB0byB0YWtlIDQwIGhv dXJzIHRvdGFsIHBlciBkb29yIGJ1dCB0YWtlIHlvdXIgdGltZSBhbmQgdGhlIHJld2FyZCBpcyBn cmVhdC4uLg0KDQpSaWNrIFNrZWQNCk4yNDZSUw0KUGFpbnQNClNlbnQgdmlhIEJsYWNrQmVycnkg YnkgQVQmVA0KDQotLS0tLU9yaWdpbmFsIE1lc3NhZ2UtLS0tLQ0KRnJvbTogIldheW5lIEhhZGF0 aCIgPHdoYWRhdGhAcm9nZXJzLmNvbT4NCg0KRGF0ZTogRnJpLCAxNSBNYXkgMjAwOSAwODo1MDow NSANClRvOiA8cnYxMC1saXN0QG1hdHJvbmljcy5jb20+DQpTdWJqZWN0OiBSVjEwLUxpc3Q6IERv b3JzDQoNCg0KVGhpcyBpcyBhIG11bHRpLXBhcnQgbWVzc2FnZSBpbiBNSU1FIGZvcm1hdC4NCg0K


    Message 9


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    Time: 06:28:23 AM PST US
    Subject: Re: Question for the door experts
    From: "johngoodman" <johngoodman@earthlink.net>
    Les, I just finished what you are talking about a few days ago. You are right, the window index holes don't line up. I discovered the culprits were the top ones, so I clecoed the bottom ones, pressed the halves together as best I could and drilled new top ones. As far as the fore and aft index hole tabs, I initially found similar issues, but discovered the aft hole tab is the critical one. Be careful about the TWO holes you can use on the aft tab. It's the lower one. If you cleco it first, the front one will line up. At least it should. One problem I had was I hadn't done a great job on cutting the canopy opening and some of it needed a little last-minute trimming to get the doors in properly. If you still have the tabs on, measure the distance between the two factory holes, then measure the distance between the two fuselage holes. They should be the same or very close (allowing for some curve). When you get to the hinges, don't waste your time cutting 1/8" aluminum shims like I did. Just use a couple of tongue depressors. All you're trying to do is give the hinges some basic alignment and a little wiggle room. Speaking of the hinges, make SURE you have properly identified each and every piece as Left or Right. My door half ones had no markings and you have to look very close to see the difference. John -------- #40572 QB Fuselage, wings finished. Finish Kit started. N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244120#244120


    Message 10


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    Time: 06:39:40 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: Tight Wing Attach Bolts
    Sorry, I know better than to respond before my morning coffee. Everyone is correct, if this is not a final assembly get some other bolts for the te mp fits. The close tolerance bolts lose their close tolerance if they go i n and out a couple times. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Bob Leffler Sent: Friday, May 15, 2009 8:57 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Since this is just a temporary installation to align the two spars, go to your local aviation supply's(i.e. Home Depot, Lowes, Minard's, etc) bolt de pt and get some slightly undersized bolts. Leave the ones from Van's for the final mounting on the wings. Bob From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 6:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblie s together and I'm finding that some of the smaller spar attachment bolts a re really tight, whilst others slip into the holes fine. All the bigger bo lts are fine. If anyone has a realistic solution could you please let me know as I'm loat h to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia ________________________________ Need a Holiday? Win a $10,000 Holiday of your choice. Enter now.<http://us. lrd.yahoo.com/_ylc=X3oDMTJxN2x2ZmNpBF9zAzIwMjM2MTY2MTMEdG1fZG1lY2gDVGV4dC BMaW5rBHRtX2xuawNVMTEwMzk3NwR0bV9uZXQDWWFob28hBHRtX3BvcwN0YWdsaW5lBHRtX3Bwd HkDYXVueg--/SIG=14600t3ni/**http%3A/au.rd.yahoo.com/mail/tagline/creative holidays/*http%3A/au.docs.yahoo.com/homepageset/%3Fp1=other%26p2=au%26p 3=mailtagline%0a>. http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 11


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    Time: 06:41:32 AM PST US
    From: Rick Sked <ricksked@embarqmail.com>
    Subject: Re: Tight Wing Attach Bolts
    Use 4-1/2 by =C2-3/8 bolts, cut the threads off and grind =C2-a pointy/ rounded, polished edge. You will need these to do the wing install. The rea son the bolts fit so tight is 1), they are close tolerance and=C2-2) I do n't think=C2-Vans took=C2-into consideration the thousandth of an inch the anodizing adds the the inside diameter of the bored hole in the spar. I used the actual bolts to do the assembly. The hardware bolts are just a t ad to small for my personal alignment toleramces.=C2-When you do the fina l install freezing the bolts and lubing only the shank=C2-portion of the bolt helps the install. It is almost impossible to get them aligned and ins talled =C2-without using the modified 3/8 bolts you made to align the hol es. =C2- Rick Sked N246RS Paint ----- Original Message ----- From: "Bob Leffler" <rv@thelefflers.com> Sent: Friday, May 15, 2009 5:57:12 AM GMT -08:00 US/Canada Pacific Subject: RE: RV10-List: Tight Wing Attach Bolts Since this is just a temporary installation to align the two spars,=C2- g o to your local aviation supply=99s(i.e. Home Depot, Lowes, Minard =99s, etc) bolt dept and get some slightly undersized bolts.=C2-=C2- Leave the ones from Van=99s for the final mounting on the wings. Bob From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 6:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblie s together and I'm finding that some of the smaller spar attachment bolts a re really tight, whilst others slip into the holes fine.=C2- All the bigg er bolts are fine. If anyone has a realistic solution could you please let me know as I'm loat h to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299=C2-=C2-=C2- VH-XPP Adelaide, South Australia Need a Holiday? Win a $10,000 Holiday of your choice. Enter now. . =C2- =C2- =C2- http://www.matronics.com/Navigator?RV10-List =C2- http://fo rums.matronics.com =C2- http://www.matronics.com/contribution =C2- =C2 - =C2- =C2- http://www.matronics.com/Navigator?RV10-List http://forum ===== ==


    Message 12


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    Time: 06:50:02 AM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: Question for the door experts
    Hi Michael Thanks for the comments. /Rant on I am beginning to question the value of Van=92s tech support. On more than one occasion I have gotten the =93I=92ve never heard of that before=94 only to find that was not the case. It really ticks me off to vague or non-answers or non answers to specific questions. In the case of the doors, they should a) confirm that is a problem and b) give specific instructions as to how to deal with it. As a first time builder who has very limited local support, I expect to ask a lot of questions that may seem obvious to the master builders at Van=92s. I don=92t expect to get a condescending attitude! /Rant off Cheers Les _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: May-14-09 7:28 PM Subject: RE: RV10-List: Question for the door experts Must be short term memory, I believe I had a similar conversation with him a couple months back. I just fit the door based on pictures and look along with making sure it had even spacing from the inside. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Thursday, May 14, 2009 8:38 PM Subject: RV10-List: Question for the door experts Hi Well today I start on my doors. First I trimmed the door opening to about 1/8=94 from the scribe lines. Then, as per the plans, I trimmed the door halves and drilled the index holes. Well, the first problem was that the window index holes didn=92t align ' two were off by =BD=94. Next I found the forward index hole did not match the hole left open on the forward fuse skin. TRhe door index holes is high by at least a couple of inches compared to the hole in the fuse skin. Has anyone else run into this problem and if so how did you deal with it? I spoke to Ken Scott at Van=92s who mentioned that this was a first for him. I guess I am just lucky. Cheers Les #40643 ' Covered in f/g dust <http://www.matronics.com/Navigator?RV10-List> http://www.matronics.com/Navigator?RV10-List <http://forums.matronics.com> http://forums.matronics.com


    Message 13


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    Time: 06:59:54 AM PST US
    Subject: Re: Tight Wing Attach Bolts
    From: "woxofswa" <woxof@aol.com>
    I used 1/8 hardware store bolts inside of common automotive fuel tubing, along with some washers and wing nuts for assembly. Fit perfectly in the smaller holes, held everything tight, kept the final assembly bolts virgin, and didn't mar the inside of the holes. Everything aligned up perfectly when joining the fuselage sections together later. -------- Myron Nelson Mesa, AZ Emp completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244128#244128


    Message 14


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    Time: 07:08:36 AM PST US
    From: Rick Sked <ricksked@embarqmail.com>
    Subject: Re: Question for the door experts
    I called Van's one time...that's all it took for me to realize I was pretty much on my own except for this and VAF forums. If you happen to feel good about yourself one day and think maybe a little too good, give Ken Scott a call...when you hang up you will feel several different emotions,=C2- "Wh at an A**hole" was my first emotional response. I had to call one other tim e when they sent me two "right" parts and Joe took care of it but I had the upper-hand, I didn't have a question for them to "not heard" of before. Jo e was very nice and helpful...Maybe it's living with a violin player that a scews ones personality. Rick Sked N246RS Paint do not archive ----- Original Message ----- From: "Les Kearney" < kearney @ shaw .ca> Sent: Friday, May 15, 2009 6:44:41 AM GMT -08:00 US/Canada Pacific Subject: RE: RV10-List: Question for the door experts Hi Michael Thanks for the comments. /Rant on =C2-I am beginning to question the value of Van=99s tech support. O n more than one occasion I have gotten the =9CI=99ve never hear d of that before=9D only to find that was not the case. It really tic ks me off to vague or non-answers or non answers to specific questions. In the case of the doors, they should a) confirm that is a problem and b) give specific instructions as to how to deal with it. As a first time builder w ho has very limited local support, I expect to ask a lot of questions that may seem obvious to the master builders at Van=99s. I don=99t e xpect to get a condescending attitude! /Rant off Cheers Les From: owner-rv10-list-server@ matronics .com [mailto:owner-rv10-list-server @ matronics .com] On Behalf Of RV Builder (Michael Sausen) Sent: May-14-09 7:28 PM Subject: RE: RV10-List: Question for the door experts Must be short term memory, I believe I had a similar conversation with him a couple months back.=C2- I just fit the door based on pictures and look along with making sure it had even spacing from the inside. Michael From: owner-rv10-list-server@ matronics .com [mailto:owner-rv10-list-server @ matronics .com] On Behalf Of Les Kearney Sent: Thursday, May 14, 2009 8:38 PM Subject: RV10-List: Question for the door experts Hi=C2-=C2-=C2-=C2-=C2-=C2-=C2-=C2- Well today I start on my doors. First I trimmed the door opening to about 1 /8=9D from the scribe lines. Then, as per the plans, I trimmed the do or halves and drilled the index holes. Well, the first problem was that the window index holes didn=99t align =93 two were off by =C2=BD =9D. Next I found the forward index hole did not match the hole left open on the forward fuse skin. TRhe door index holes is high by at least a couple of inches compared to the hole in the fuse skin. Has anyone else run into this problem and if so how did you deal with it? =C2- I spoke to Ken Scott at Van=99s who mentioned that this was a first for him. I guess I am just lucky. Cheers Les #40643 =93 Covered in f/g dust =C2- =C2- =C2- http://www. matro nics .com/Navigator?RV10-List =C2- http://forums. matronics .com =C2- =C2- =C2- http://forums. matronics .com =C2- =C2- =C2- http://www . matronics .com/Navigator?RV10-List http://forums. matronics .com =C2- ======================


    Message 15


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    Time: 07:11:42 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Tight Wing Attach Bolts
    One tip. When doing the final install, I had to tap the bolts in. I used a small piece of hard rubber and my rivet gun with a flat set. Low pressure..tap tap tap. I started with a rubber mallet, but it is hard to swing. The only caution with the rivet gun is to keep the taps light. Rene' Felker RV-10 N423CF Flying 801-721-6080 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Friday, May 15, 2009 7:41 AM Subject: Re: RV10-List: Tight Wing Attach Bolts Use 4-1/2 by 3/8 bolts, cut the threads off and grind a pointy/rounded, polished edge. You will need these to do the wing install. The reason the bolts fit so tight is 1), they are close tolerance and 2) I don't think Vans took into consideration the thousandth of an inch the anodizing adds the the inside diameter of the bored hole in the spar. I used the actual bolts to do the assembly. The hardware bolts are just a tad to small for my personal alignment toleramces. When you do the final install freezing the bolts and lubing only the shank portion of the bolt helps the install. It is almost impossible to get them aligned and installed without using the modified 3/8 bolts you made to align the holes. Rick Sked N246RS Paint ----- Original Message ----- From: "Bob Leffler" <rv@thelefflers.com> Sent: Friday, May 15, 2009 5:57:12 AM GMT -08:00 US/Canada Pacific Subject: RE: RV10-List: Tight Wing Attach Bolts Since this is just a temporary installation to align the two spars, go to your local aviation supply=99s(i.e. Home Depot, Lowes, Minard=99s, etc) bolt dept and get some slightly undersized bolts. Leave the ones from Van=99s for the final mounting on the wings. Bob From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 6:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts Throw the tight ones in the freezer overnight and give it a try again. Michael From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? I am up to Section 28 where you join the forward and mid fuselage assemblies together and I'm finding that some of the smaller spar attachment bolts are really tight, whilst others slip into the holes fine. All the bigger bolts are fine. If anyone has a realistic solution could you please let me know as I'm loath to do anything that will upset the holes in the carry through spars. Many thanks in anticipation. Regards Patrick Pulis RV-10 #40299 VH-XPP Adelaide, South Australia _____ Need a Holiday? Win a $10,000 Holiday of your choice. Enter now. <http://us.lrd.yahoo.com/_ylc=X3oDMTJxN2x2ZmNpBF9zAzIwMjM2MTY2MTMEdG1fZ G1lY2gDVGV4dCBMaW5rBHRtX2xuawNVMTEwMzk3NwR0bV9uZXQDWWFob28hBHRtX3BvcwN0YW dsaW5lBHRtX3BwdHkDYXVueg--/SIG=14600t3ni/**http%3A/au.rd.yahoo.com/mail /tagline/creativeholidays/*http%3A/au.docs.yahoo.com/homepageset/%3Fp1= other%26p2=au%26p3=mailtagline%0a> . http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution


    Message 16


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    Time: 07:21:22 AM PST US
    Subject: Re: Question for the door experts
    From: Kelly McMullen <apilot2@gmail.com>
    Les, it is just that there is so much better support right here. I know I have yet to call Van's for support. I suspect if they take a fair number of calls, their memory of previous calls is poor. What would it cost Van's to have support staff enter call subjects/answers into computer, so that is short time they would have some real documentation of where problems exist and how to fix them. When they take calls on anything from RV3 to RV12, they probably don't develop much collective memory On Fri, May 15, 2009 at 6:44 AM, Les Kearney <kearney@shaw.ca> wrote: > > /Rant on > > > I am beginning to question the value of Vans tech support. On more than > one occasion I have gotten the Ive never heard of that before only to > find that was not the case. It really ticks me off to vague or non-answers > or non answers to specific questions. In the case of the doors, they should > a) confirm that is a problem and b) give specific instructions as to how to > deal with it. As a first time builder who has very limited local support, I > expect to ask a lot of questions that may seem obvious to the master > builders at Vans. I dont expect to get a condescending attitude! > > > /Rant off


    Message 17


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    Time: 07:27:01 AM PST US
    Subject: Quick Build update?
    From: Kelly McMullen <apilot2@gmail.com>
    I realize it has only been a month since Van's put out a letter on the subject, hidden in an obscure area of their web site, but has anyone had any updates? IIRC there were a few folks that ordered in December that still don't have their QB parts. Have they really shipped any RV-10 assemblies from the Philippines yet? It is going to be frustrating going through buildus interuptus for lack of parts. With any luck they will have my stuff ready to ship the week before OSH. Kelly 40866 finishing tailcone


    Message 18


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    Time: 08:15:33 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Quick Build update?
    There have been updates every couple days. The link is one the bottom of their home page. The update yesterday was that the RV-10 parts were on the boat and should be in Van's hands in about a month. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Friday, May 15, 2009 10:26 AM Subject: RV10-List: Quick Build update? I realize it has only been a month since Van's put out a letter on the subject, hidden in an obscure area of their web site, but has anyone had any updates? IIRC there were a few folks that ordered in December that still don't have their QB parts. Have they really shipped any RV-10 assemblies from the Philippines yet? It is going to be frustrating going through buildus interuptus for lack of parts. With any luck they will have my stuff ready to ship the week before OSH. Kelly 40866 finishing tailcone


    Message 19


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    Time: 08:28:33 AM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Quick Build update?
    Thanks, I had never scrolled to the bottom of their home page! Bob Leffler wrote: > > There have been updates every couple days. The link is one the bottom of > their home page. > > The update yesterday was that the RV-10 parts were on the boat and should be > in Van's hands in about a month. > > >


    Message 20


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    Time: 08:46:04 AM PST US
    Subject: IO-540 Available
    From: tom.on.the.road@juno.com
    Guys & Gals, I have a beautiful IO-540 that has 100 smoh & 800 snew (new cylinders, 9.5:1 pistons, & crankshaft). This engine was removed from a Lancair, has 260+ HP and runs very smooth. It has two new alternators, prop governor, oil cooler, starter, and mags. Warranty. I have pics. It needs a home in an RV-10. Tom Lawson 970-420-1798 ____________________________________________________________ Compete with the big boys. Click here to find products to benefit your business. http://thirdpartyoffers.juno.com/TGL2141/fc/BLSrjpTI97wbFvxKUy6Xc96f8HQkjej3raEo40wd4VbZF2uJoOxeixDypeY/


    Message 21


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    Time: 04:33:21 PM PST US
    Subject: Re: Front wheel service
    From: pilotdds@aol.com
    Thanks Mark that is exactly what I did-worked great with caution. -----Original Message----- From: Marcus Cooper <coop85@verizon.net> Sent: Thu, 14 May 2009 9:29 pm Subject: RE: RV10-List: Front wheel service Looks like I=99m the first to respond Yes to your question.=C2- Ve ry unconventional, but I found if I put a standard wheel chock forward of the wheel, then put a 2x4 under the nut on the bottom of the fork, over the chock and then sit on it I can lever the wheel up comfortably, remove the wheel and then put boards under the fork while I work on the wheel. =C2- There are some stability concerns, but it=99s worked great for me us ing a little caution. =C2- Marcus =C2- Do not archive. =C2- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@ matronics.com] On Behalf Of pilotdds@aol.com Sent: Sunday, May 10, 2009 8:38 PM Subject: RV10-List: Front wheel service =C2- Anyone use the nut at the bottom of the fork as a jacking point to service the front wheel?What are you guys doing to jack up the aircraft for front wheel service.I am told weighting down the tail can cause damabe.thanks-j im -----Original Message----- From: Tim Olson <Tim@MyRV10.com> Sent: Thu, 7 May 2009 1:40 pm Subject: Re: RV10-List: EA10 electric aileron trim =C2- Do you mean the standard Van's RV-10 Electric Aileron Trim,=C2- like Se ction OP-38 in the plans? If so, it seems to work=C2- real well...better than I figured it would. The fuel=C2- imbalance, (and in my case the pilot vs. wife imbalance)=C2- can be pretty significant, so I find I use it on most of=C2- the X/C trips. No real complaints.=C2- =C2- Tim Olson - RV-10 N104CD=C2- do not archive=C2- =C2- Ralph E. Capen wrote:=C2- >=C2- > > Anyone done this? Care to share your experiences? Care to share your > results?=C2- > > I would like to find out how different their system on the pushrod is > from the one I designed for my 6A. Maybe theirs is better - either way, > trying to figure it out for my second offense.....=C2- > > Ralph=C2- > RV6A N822AR @ N06 still flying off the hours - now undergoing builders > withdrawl......=C2- > =C2- =C2- =C2- =C2- We found the real 'Hotel California' and the 'Seinfeld' diner. What will you find? Explore WhereItsAt.com. =C2- =C2- http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution =C2- ======================== =========== -= - The RV10-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= A rchive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?RV10-List - -======================== ======================== =========== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== ======================== =========== -= - List Contribution Web Site - -= Thank you for your generous support! -= -Matt Dralle, List Admin. -= --> http://www.matronics.com/contribution -======================== ======================== ===========


    Message 22


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    Time: 05:53:31 PM PST US
    From: Don McDonald <building_partner@yahoo.com>
    Subject: Tight Wing Attach Bolts
    For the final install, it also doesn't hurt to take the heat gun to each ho le prior to sticking the bolt in.=C2- Also, lube up the bolt a bit. Don --- On Fri, 5/15/09, Rene Felker <rene@felker.com> wrote: From: Rene Felker <rene@felker.com> Subject: RE: RV10-List: Tight Wing Attach Bolts One tip.=C2- When doing the final install, I had to tap the bolts in.=C2 - I used a small piece of hard rubber and my rivet gun with a flat set. =C2- Low pressure..tap tap tap.=C2- I started with a rubber ma llet, but it is hard to swing.=C2- The only caution with the rivet gun is to keep the taps light. =C2- Rene' Felker RV-10 N423CF Flying 801-721-6080 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Rick Sked Sent: Friday, May 15, 2009 7:41 AM Subject: Re: RV10-List: Tight Wing Attach Bolts =C2- Use 4-1/2 by=C2-3/8 bolts, cut the threads off and grind=C2-a pointy/ro unded, polished edge. You will need these to do the wing install. The reaso n the bolts fit so tight is 1), they are close tolerance and=C2-2) I don' t think=C2-Vans took=C2-into consideration the thousandth of an inch th e anodizing adds the the inside diameter of the bored hole in the spar. =C2- I used the actual bolts to do the assembly. The hardware bolts are just a t ad to small for my personal alignment toleramces.=C2-When you do the fina l install freezing the bolts and lubing only the shank=C2-portion of the bolt helps the install. It is almost impossible to get them aligned and ins talled=C2-without using the modified 3/8 bolts you made to align the hole s.=C2- =C2- Rick Sked N246RS Paint ----- Original Message ----- From: "Bob Leffler" <rv@thelefflers.com> Sent: Friday, May 15, 2009 5:57:12 AM GMT -08:00 US/Canada Pacific Subject: RE: RV10-List: Tight Wing Attach Bolts Since this is just a temporary installation to align the two spars,=C2- g o to your local aviation supply=99s(i.e. Home Depot, Lowes, Minard =99s, etc) bolt dept and get some slightly undersized bolts.=C2-=C2- Leave the ones from Van=99s for the final mounting on the wings. =C2- Bob =C2- =C2- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, May 15, 2009 6:51 AM Subject: RE: RV10-List: Tight Wing Attach Bolts =C2- Throw the tight ones in the freezer overnight and give it a try again. =C2- Michael =C2- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Patrick Pulis Sent: Friday, May 15, 2009 2:29 AM Subject: RV10-List: Tight Wing Attach Bolts =C2- Could anyone please tell me if they have experienced inconsistency amongst the wing attachment bolts? =C2- I am up to Section 28 where you join the forward and mid fuselage assemblie s together and I'm finding that some of the smaller spar attachment bolts a re really tight, whilst others slip into the holes fine.=C2- All the bigg er bolts are fine. =C2- If anyone has a realistic solution could you please let me know as I'm loat h to do anything that will upset the holes in the carry through spars. =C2- Many thanks in anticipation. =C2- Regards =C2- Patrick Pulis RV-10 #40299=C2-=C2-=C2- VH-XPP Adelaide, South Australia =C2- Need a Holiday? Win a $10,000 Holiday of your choice. Enter now.. =C2-=C2 -=C2-http://www.matronics.com/Navigator?RV10-List=C2-http://forums.ma tronics.com=C2-http://www.matronics.com/contribution=C2-=C2-=C2-=C2 -http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comh ttp://www.matronics.com/contribution=C2- =C2- =C2-get=_blank>http:/ /www.matronics.com/Navigator?RV10-Listp://forums.matronics.comblank>http:// www.matronics.com/contribution =C2- =C2- =C2-http://www.matronics.com /Navigator?RV10-Listhttp://forums.matronics.comhttp://www.matronics.com/con tribution =C2- =0A=0A=0A


    Message 23


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    Time: 06:12:16 PM PST US
    Subject: Upper intersection leg fairing
    From: "orchidman" <gary@wingscc.com>
    I can't find any comments on Tim's or Deems site about how you construct the upper leg intersection fairing. Are you applying the 2 layers of glass to each one? If so, are you doing it on the plane? If so, how are you holding it to the fuselage while applying the glass? I have trimmed the fairings and drilled the 4 holes and clecoed them to the fuselage. I am happy so far. Now how do you add the glass while the clecos are holding the fairing in place? [Shocked] -------- Gary Blankenbiller RV10 - # 40674 Final Finishing - SB (N2GB registered) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244232#244232


    Message 24


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    Time: 07:05:46 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Upper intersection leg fairing
    I built them up with additional layers of glass before fitting to the fuse. here's a link to a photo album: http://deemsrv10.com/album/Sec%2048%20Gear%20Leg%20&%20Wheel%20Fairings/slides/DSC03905.html follow the links on the left of the page to additional pictures. Here's links to the build log: http://deemsrv10.com/48-10&48-11.htm http://deemsrv10.com/48-11&48-12.htm I later decided to attach the lower intersection fairings directly to the wheel pants, Additional pictures: http://deemsrv10.com/album/Sec%2048%20Gear%20Leg%20&%20Wheel%20Fairings/slides/DSC04260.html Note: I haven't installed these on the 'finished; aircraft yet Deems N519PJ 16.5 hrs orchidman wrote: > > I can't find any comments on Tim's or Deems site about how you construct the upper leg intersection fairing. > Are you applying the 2 layers of glass to each one? If so, are you doing it on the plane? If so, how are you holding it to the fuselage while applying the glass? > > I have trimmed the fairings and drilled the 4 holes and clecoed them to the fuselage. I am happy so far. Now how do you add the glass while the clecos are holding the fairing in place? [Shocked] > > -------- > Gary Blankenbiller > RV10 - # 40674 > Final Finishing - SB > (N2GB registered) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=244232#244232 > > >


    Message 25


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    Time: 07:05:46 PM PST US
    From: Tim Lewis <timrvator@comcast.net>
    Subject: Re: Question for the door experts
    That's a common reaction, and has been for more than a decade. I was warned about this individual before I bought my first RV kit (mid 1990s). I learned to ask for somebody else. Anybody else. -- Tim Lewis -- HEF (Manassas, VA) RV-6A N47TD -- 1050 hrs RV-10 #40059 under construction Rick Sked wrote: > > I called Van's one time...that's all it took for me to realize I was > pretty much on my own except for this and VAF forums. If you happen to > feel good about yourself one day and think maybe a little too good, > give Ken Scott a call...when you hang up you will feel several > different emotions, "What an A**hole" was my first emotional > response. I had to call one other time when they sent me two "right" > parts and Joe took care of it but I had the upper-hand, I didn't have > a question for them to "not heard" of before. Joe was very nice and > helpful...Maybe it's living with a violin player that ascews ones > personality. > > > > Rick Sked > > N246RS > > Paint > > do not archive > ----- Original Message ----- > From: "Les Kearney" <kearney@shaw.ca> > To: rv10-list@matronics.com > Sent: Friday, May 15, 2009 6:44:41 AM GMT -08:00 US/Canada Pacific > Subject: RE: RV10-List: Question for the door experts > > Hi Michael > > > > Thanks for the comments. > > > > /Rant on > > > > I am beginning to question the value of Vans tech support. On more > than one occasion I have gotten the Ive never heard of that before > only to find that was not the case. It really ticks me off to vague or > non-answers or non answers to specific questions. In the case of the > doors, they should a) confirm that is a problem and b) give specific > instructions as to how to deal with it. As a first time builder who > has very limited local support, I expect to ask a lot of questions > that may seem obvious to the master builders at Vans. I dont expect > to get a condescending attitude! > > > > /Rant off > > > > Cheers > > > > Les > > > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] *On Behalf Of *RV > Builder (Michael Sausen) > *Sent:* May-14-09 7:28 PM > *To:* rv10-list@matronics.com > *Subject:* RE: RV10-List: Question for the door experts > > > > Must be short term memory, I believe I had a similar conversation with > him a couple months back. I just fit the door based on pictures and > look along with making sure it had even spacing from the inside. > > > > Michael > > > > *From:* owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] *On Behalf Of *Les Kearney > *Sent:* Thursday, May 14, 2009 8:38 PM > *To:* rv10-list@matronics.com > *Subject:* RV10-List: Question for the door experts > > > > Hi > > > > Well today I start on my doors. First I trimmed the door opening to > about 1/8 from the scribe lines. Then, as per the plans, I trimmed > the door halves and drilled the index holes. Well, the first problem > was that the window index holes didnt align two were off by . > Next I found the forward index hole did not match the hole left open > on the forward fuse skin. TRhe door index holes is high by at least a > couple of inches compared to the hole in the fuse skin. > > > > Has anyone else run into this problem and if so how did you deal with > it? I spoke to Ken Scott at Vans who mentioned that this was a first > for him. I guess I am just lucky. > > > > Cheers > > > > Les > > #40643 Covered in f/g dust > > * * > * * > ** > * * > *http://www.matronics.com/Navigator?RV10-List* > * * > *http://forums.matronics.com <http://forums.matronics.com/>* > * * > * * > * * > ** > ** > ** > *http://www.matronics.com/Navigator?RV10-List* > ** > *http://forums.matronics.com* > ** > ** > ** > * * > * > > --> http://www.matronics.com/Navigator?RV10-List > ; http://forums.matronics.com <http://forums.matronics.com/> > blank>http://www.matronics.com/contribution > > * > * > > > *


    Message 26


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    Time: 08:56:26 PM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: Question for the door experts - Redux
    Hi I called Van's again today and spoke to Scott Risan (the GM) who answered the tech support line. He was very, very helpful and a pleasure to deal with. I asked about the door gap and he took the following photos to help guide me. His explanation about the gaps was also quite informative. Cheers Les #40643 -----Original Message----- From: scottr@vansaircraft.com [mailto:scottr@vansaircraft.com] Sent: May-15-09 11:31 AM Subject: rv-10 door photos Here's a few photos of the doors on our 10. Outside shots for reference to door position relative to the top. The clearance depicted in dwg 45-04 (1/16-1/8") is optimal but not necessary. Its a bit of a cosmetic thing but will not affect how the door functions. You could have much wider gaps than called out all the way around without affecting function...and in my opinion, without affecting 'looks' much at all. I'd say from a cosmetic standpoint, shoot for an 'even' gap on each section of the door...top, sides, bottom...but not necessarily the same on all sides...bottom will be wider than the rest, for sure. As you can see from the photos, this clearance varies quite a bit on the sides and top on our plane and is especially wide (3/8"- 1/2") at the bottom. All these photos were taken with the door pulled in tight and latched. give us a call or email if you have more questions. scott at vans'


    Message 27


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    Time: 09:50:53 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Question for the door experts - Redux
    Scott Risan is one of the bright spots @ Van's. The sad thing about the doors, is that Van's accepts a lower standard for their fiberglass components than they do for their alum/machined components. They have received countless amounts of feedback on the subject. And the only visible improvement is that the materials went from green to pink. There's no reason that the same computer controlled CNC technology used to produce the alum components could not be employed to produce quality molds for the larger fiberglass components. Even if they insisted on continuing with hand layups it would be a dramatic improvement. Going to pre-peg cloth and autoclaved lay-ups would yield yet another leap in quality, (and a dramatic reduction in build time). It will never happen, but it could/should. Deems still itching........ Les Kearney wrote: > Hi > > I called Van's again today and spoke to Scott Risan (the GM) who answered > the tech support line. He was very, very helpful and a pleasure to deal > with. I asked about the door gap and he took the following photos to help > guide me. > > His explanation about the gaps was also quite informative. > > Cheers > > Les > #40643 > > -----Original Message----- > From: scottr@vansaircraft.com [mailto:scottr@vansaircraft.com] > Sent: May-15-09 11:31 AM > To: kearney@shaw.ca > Subject: rv-10 door photos > > Here's a few photos of the doors on our 10. Outside shots for reference to > door position > relative to the top. > > The clearance depicted in dwg 45-04 (1/16-1/8") is optimal but not > necessary. Its a bit of a > cosmetic thing but will not affect how the door functions. You could have > much wider gaps > than called out all the way around without affecting function...and in my > opinion, without > affecting 'looks' much at all. I'd say from a cosmetic standpoint, shoot > for an 'even' gap on > each section of the door...top, sides, bottom...but not necessarily the same > on all > sides...bottom will be wider than the rest, for sure. As you can see from > the photos, this > clearance varies quite a bit on the sides and top on our plane and is > especially wide (3/8"- > 1/2") at the bottom. All these photos were taken with the door pulled in > tight and latched. > > give us a call or email if you have more questions. > > scott at vans' > > > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ >


    Message 28


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    Time: 10:40:43 PM PST US
    From: Don McDonald <building_partner@yahoo.com>
    Subject: Re: Upper intersection leg fairing
    I didn't like the way the Van's uppers fit, so we built our own. Make sure you max the tape prior to applying the glass. Don McDonald --- On Fri, 5/15/09, orchidman <gary@wingscc.com> wrote: From: orchidman <gary@wingscc.com> Subject: RV10-List: Upper intersection leg fairing I can't find any comments on Tim's or Deems site about how you construct th e upper leg intersection fairing. Are you applying the 2 layers of glass to each one?- If so, are you doing it on the plane?- If so, how are you holding it to the fuselage while ap plying the glass? I have trimmed the fairings and drilled the 4 holes and clecoed them to the fuselage.- I am happy so far.- Now how do you add the glass while the clecos are holding the fairing in place?- [Shocked] -------- Gary Blankenbiller RV10 - # 40674 Final Finishing - SB (N2GB registered) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244232#244232 le, List Admin. =0A=0A=0A


    Message 29


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    Time: 11:40:24 PM PST US
    Subject: Re: Upper intersection leg fairing
    From: "Michael Wellenzohn" <rv-10@wellenzohn.net>
    Hi Don, what is the name of the blue stuff that you used to model the fairing with? Michael -------- RV-10 builder (engine, prop, finishing) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=244246#244246




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