RV9-List Digest Archive

Mon 09/29/03


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 06:33 AM - Re: RV9-List Digest: 9 Msgs - 09/28/03 (Ron Russ)
     2. 09:05 AM - Re: Bad wing rib to spar rivets (Terry Hobert)
 
 
 


Message 1


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    Time: 06:33:56 AM PST US
    From: "Ron Russ" <russra@earthlink.net>
    Subject: Re: RV9-List Digest: 9 Msgs - 09/28/03
    --> RV9-List message posted by: "Ron Russ" <russra@earthlink.net> Ed: Shipping from Atlanta to you is $10.95 per Box. Thanks, Ron Russ ----- Original Message ----- From: "RV9-List Digest Server" <rv9-list-digest@matronics.com> Subject: RV9-List Digest: 9 Msgs - 09/28/03 > * > > ================================================== > Online Versions of Today's List Digest Archive > ================================================== > > Today's complete RV9-List Digest can be also be found in either > of the two Web Links listed below. The .html file includes the Digest > formatted in HTML for viewing with a web browser and features Hyperlinked > Indexes and Message Navigation. The .txt file includes the plain ASCII > version of the RV9-List Digest and can be viewed with a generic > text editor such as Notepad or with a web browser. > > HTML Version: > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2003-09-28.html > > Text Version: > > http://www.matronics.com/digest/rv9-list/Digest.RV9-List.2003-09-28.txt > > > ================================================ > EMail Version of Today's List Digest Archive > ================================================ > > > RV9-List Digest Archive > --- > Total Messages Posted Sun 09/28/03: 9 > > > Today's Message Index: > ---------------------- > > 1. 12:42 AM - Bad wing rib to spar rivets (Warren W Hurd) > 2. 06:45 AM - IFR in RV-9A (ivo welch) > 3. 06:52 AM - Re: Bad wing rib to spar rivets (Jerry Calvert) > 4. 07:09 AM - Re: Bad wing rib to spar rivets (fcs@jlc.net) > 5. 08:33 AM - Riveting (Boyd Butler) > 6. 01:08 PM - Re: RV9 (Gkb5577@aol.com) > 7. 01:35 PM - Virii (Rob W M Shipley) > 8. 08:49 PM - [ Henry Hore ] : New Email List Photo Share Available! (Email List Photo Shares) > 9. 09:19 PM - New Dimpling Tool (DRDT-1) shipping soon (Merems) > > > ________________________________ Message 1 _____________________________________ > > > Time: 12:42:22 AM PST US > From: Warren W Hurd <warren@ahyup.com> > Matronics RV9 List <rv9-list@matronics.com> > Subject: RV9-List: Bad wing rib to spar rivets > > --> RV9-List message posted by: Warren W Hurd <warren@ahyup.com> > > I have been happy with most of my rivets until now. During the riveting > of the wing ribs to the main wing spar I badly deformed some of the > factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the > rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to > make the shop head to my satisfaction. I was paying much to much > attention to the shop head and ignoring the factory head. > I also made some smileys in the ribs. What should I do to make this > better? > > Warren Hurd > 90454 Wings > http://www.ahyup.com > Mushroomed Rivets > > > ________________________________ Message 2 _____________________________________ > > > Time: 06:45:29 AM PST US > From: ivo welch <ivo.welch@yale.edu> > Subject: RV9-List: IFR in RV-9A > > --> RV9-List message posted by: ivo welch <ivo.welch@yale.edu> > > > I think I would be fairly reluctant to do IFR in an aerobatic RV (1-8). > > However, the RV9 is "almost" ideal for IFR. It is a beautifully stable > and easy to control airplane. I am currently getting IFR instructions > from a master CFI here in CT, and he is very impressed with the > airplane. I can affirmatively state that the RV-9A is very suitable. > > There is only one drawback to an RV-9, compared to other small piston > planes, such as a cherokee: it is very easy to gain 50-100' of > altitude. Remember: the 9A has "almost bad glider" characteristics. It > really wants to fly. This is a minor drawback. > > Now, another question is how safe is hard IFR for a single pilot in any > small airplane. The answer must be "not very." I would not fly IFR > unless I had three conditions met. First, independent main instrument > systems (gyro, alt, etc.). The partial panel on the IFR test forgets > recognizing that a gyro has failed. My guess is by the time you do > recognize this in real busy IFR flight, you would be in deep dodo. This > is easily avoided if you have an EFIS that affirmatively recognizes > trouble (e.g., against magnetic+GPS input), or if you have an EFIS+AI > that you use in your scan. The Dynon, IMHO, is the ideal instrument to > provide this safety margin. Second, I would insist on an autopilot and > alt-hold. The ideal system has the plane fly itself, and you as the > pilot watching over what the plane is flying, so that you are the > cross-check. This gives you the time to pay attention to everything > necessary and reduce mistakes. Finally, anyone flying IFR without a > good GPS nowadays should have his/her head examined. > > What I find interesting is how far my ideas of safety diverge from the > FAA's idea of safety. So, while I would make a Dynon-type $2,200 > instrument an additional requirement, the FAA not only is neutral, but > outright discourages it (this is in certificated airplanes). The > ability to buy reasonably priced avionics is my biggest reason for > preferring homebuilts to certificated airplanes. You put a lot of > reasonable people with the best intent into one big organization (called > the FAA), and what comes out is an often counterproductive mess. The > only saving grace is that some individuals inside the FAA spend their > personal time and effort to help. > > Regards, > > /iaw > > > ________________________________ Message 3 _____________________________________ > > > Time: 06:52:00 AM PST US > From: "Jerry Calvert" <rv6@cox.net> > Subject: Re: RV9-List: Bad wing rib to spar rivets > > --> RV9-List message posted by: "Jerry Calvert" <rv6@cox.net> > > Check the rivet set to make sure it is correct size cup for the rivet. > Looks like the cup size may be too small. If the set is correct size, use > more hand pressure on gun to keep it from bouncing. Make sure the set is > not at an angle to the centerline of the rivet. > > Jerry Calvert > Edmond Ok > RV6 N296JC res > ----- Original Message ----- > From: "Warren W Hurd" <warren@ahyup.com> > Subject: RV9-List: Bad wing rib to spar rivets > > > > --> RV9-List message posted by: Warren W Hurd <warren@ahyup.com> > > > > I have been happy with most of my rivets until now. During the riveting > > of the wing ribs to the main wing spar I badly deformed some of the > > factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the > > rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to > > make the shop head to my satisfaction. I was paying much to much > > attention to the shop head and ignoring the factory head. > > I also made some smileys in the ribs. What should I do to make this > > better? > > > > Warren Hurd > > 90454 Wings > > http://www.ahyup.com > > Mushroomed Rivets > > > > > ________________________________ Message 4 _____________________________________ > > > Time: 07:09:55 AM PST US > From: "fcs@jlc.net" <fcs@jlc.net> > Subject: Re: RV9-List: Bad wing rib to spar rivets > > --> RV9-List message posted by: "fcs@jlc.net" <fcs@jlc.net> > > > When squeezing the trigger, don't just squeeze it once and hold it for > the number of seconds you feel it will take. Once the gun starts to > bounce, it will rapidly bounce out of control. Instead try this. Squeeze > the trigger in short bursts. Count one, two, three, four, five, squeezing > the trigger each time you count. This doesn't take any longer and results > in far less bounce damage should you slip. The objective of course is not > to slip to begin with, but this technique will help a lot. I was taught to > use this method by the "old man" of our sheetmetal shop at the airline I > used to work for. You won't find smileys on my plane, so I can vouch for > its effectiveness. Don't just leave the smileys, drill them out and fix > them. If the damage is to the metal, at least try to gently tap it flat > again. > > > ________________________________ Message 5 _____________________________________ > > > Time: 08:33:56 AM PST US > From: "Boyd Butler" <linbb@worldnet.att.net> > Subject: RV9-List: Riveting > > --> RV9-List message posted by: "Boyd Butler" <linbb@worldnet.att.net> > > When I did my riveting,both while working for an aircraft company and on my airplane, > one was correct rivet set, two hold it tight against the rivet head, > three don't look at the bucking bar once its in place use your fingers to feel > it and keep it in proper position,concentrate on the rivet gun end of the operation,correct > angle to the head as it looks like you were tilting the gun,also > once am ready to drive try to drive it in one burst not several small ones as > that hardens the rivet and makes it harder to drive. Never use angled rivet > sets unless there is no other way to do it as they are a bad deal at the best > and only for those very few times when you need them. Do not use one of those > cheep rivet guns that are actually muffler cutters as they don't work either. > I wish you luck, look at factory rivets before you drill anything out as bad. > When drilling those out try to just drill the center of the head off, then while > supporting the back side use a punch to drive the rest out, remember support > the back side as close to the rivet as possible. I do hope our ideas help. > Boyd Butler > Boyd Butler > > > ________________________________ Message 6 _____________________________________ > > > Time: 01:08:10 PM PST US > From: Gkb5577@aol.com > Subject: RV9-List: Re: RV9 > > --> RV9-List message posted by: Gkb5577@aol.com > > Boyd: I'm Geoff Bowman, am starting to look for another project: considering > a RV/ Cozy/ ongEZ---do you have any tips/ pointers or food for thought for me? > > Appreciate it Geoff > > > ________________________________ Message 7 _____________________________________ > > > Time: 01:35:25 PM PST US > From: "Rob W M Shipley" <rob@robsglass.com> > Subject: RV9-List: Virii > > --> RV9-List message posted by: "Rob W M Shipley" <rob@robsglass.com> > > From: "L. Mark Thomasson" <lmthomasson@adelphia.net> > Subject: RV9-List: WORM SWEN_A > > --> RV9-List message posted by: "L. Mark Thomasson" <lmthomasson@adelphia.net> > > My anti-virus is catching 8 to 10 messages a day with the Worm SWEN_A attached. Will everybody please at least run the free virus checker at www.antivirus.com and remove the worm from your system if you have it. > Much better would be to download the FREE antivirus software from AVG. www.grisoft.com > This is an outstanding product and gives the lie to that old saw "There ain't no > such thing as a free lunch". > Rob > Rob W M Shipley > RV9A N919RV (res) Fuselage > > > ________________________________ Message 8 _____________________________________ > > > Time: 08:49:22 PM PST US > Subject: RV9-List: [ Henry Hore ] : New Email List Photo Share Available! > From: Email List Photo Shares <pictures@matronics.com> > > --> RV9-List message posted by: Email List Photo Shares <pictures@matronics.com> > > > A new Email List Photo Share is available: > > Poster: Henry Hore <elsa-henry@darlor-watch.com> > > > Subject: Rivet-gun double off-set holder for one hand operation. > > http://www.matronics.com/photoshare/elsa-henry@darlor-watch.com.09.28.2003/i ndex.html > > > o Main Photo Share Index > > http://www.matronics.com/photoshare > > o Submitting a Photo Share > > If you wish to submit a Photo Share of your own, please include the > following information along with your email message and files: > > 1) Email List or Lists that they are related to: > 2) Your Full Name: > 3) Your Email Address: > 4) One line Subject description: > 5) Multi-line, multi-paragraph description of topic: > 6) One-line Description of each photo or file: > > Email the information above and your files and photos to: > > pictures@matronics.com > > > ________________________________ Message 9 _____________________________________ > > > Time: 09:19:44 PM PST US > From: "Merems" <merems@cox.net> > <rv7-list@matronics.com>, <rv8list@yahoogroups.com>, > <RV-9A@yahoogroups.com>, <rv9-list@matronics.com> > Subject: RV9-List: New Dimpling Tool (DRDT-1) shipping soon > > --> RV9-List message posted by: "Merems" <merems@cox.net> > > Fellow RV Builders, > > I have developed a new dimpling tool (DRDT-1) that is easier, faster, quieter, and safer (on the skins) then any other tool offered by existing aircraft tool suppliers. I have designed it to accommodate all the skins used in a RV construction including the prebent leading and trailing edge skins. It has been designed to accommodate the larger skins used in the RV-10. Please visit ExperimentalAero at www.experimentalaero.com. > > On this website you will also find innovative tools and components under development > for your experimental aircraft project. > > Paul Merems > ExperimentalAero > >


    Message 2


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    Time: 09:05:41 AM PST US
    From: "Terry Hobert" <terhobey@hotmail.com>
    Subject: Re: Bad wing rib to spar rivets
    --> RV9-List message posted by: "Terry Hobert" <terhobey@hotmail.com> Warren, I had the same problem, I got all the ribs riveted to the main spar and when I looked under at them I almost sh....... well you know. This was the right wing too, I had already done the left wing and for some (luck of the draw, I guess) reason they all turned out OK. Anyway, I ended up drilling out over 18 rivets! I read the advise on a lot of sights and then found that duct taping up my rivet set and paying attention to the factory head more did the trick. Live an learn I guess it is all part of the journey. Terry Hobert 90680 - building fuel tanks. >From: Warren W Hurd <warren@ahyup.com> >Reply-To: rv9-list@matronics.com >To: "rv-list@matronics.com" <rv-list@matronics.com>, Matronics RV9 List ><rv9-list@matronics.com> >Subject: RV9-List: Bad wing rib to spar rivets >Date: Sun, 28 Sep 2003 03:42:05 -0400 > >--> RV9-List message posted by: Warren W Hurd <warren@ahyup.com> > >I have been happy with most of my rivets until now. During the riveting >of the wing ribs to the main wing spar I badly deformed some of the >factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the >rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to >make the shop head to my satisfaction. I was paying much to much >attention to the shop head and ignoring the factory head. >I also made some smileys in the ribs. What should I do to make this >better? > >Warren Hurd >90454 Wings >http://www.ahyup.com >Mushroomed Rivets > > Help protect your PC. Get a FREE computer virus scan online from McAfee.




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