Today's Message Index:
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1. 06:33 AM - Re: RV9-List Digest: 9 Msgs - 09/28/03 (Ron Russ)
2. 09:05 AM - Re: Bad wing rib to spar rivets (Terry Hobert)
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Subject: | Re: RV9-List Digest: 9 Msgs - 09/28/03 |
--> RV9-List message posted by: "Ron Russ" <russra@earthlink.net>
Ed: Shipping from Atlanta to you is $10.95 per Box. Thanks, Ron Russ
----- Original Message -----
From: "RV9-List Digest Server" <rv9-list-digest@matronics.com>
Subject: RV9-List Digest: 9 Msgs - 09/28/03
> *
>
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> RV9-List Digest Archive
> ---
> Total Messages Posted Sun 09/28/03: 9
>
>
> Today's Message Index:
> ----------------------
>
> 1. 12:42 AM - Bad wing rib to spar rivets (Warren W Hurd)
> 2. 06:45 AM - IFR in RV-9A (ivo welch)
> 3. 06:52 AM - Re: Bad wing rib to spar rivets (Jerry Calvert)
> 4. 07:09 AM - Re: Bad wing rib to spar rivets (fcs@jlc.net)
> 5. 08:33 AM - Riveting (Boyd Butler)
> 6. 01:08 PM - Re: RV9 (Gkb5577@aol.com)
> 7. 01:35 PM - Virii (Rob W M Shipley)
> 8. 08:49 PM - [ Henry Hore ] : New Email List Photo Share Available!
(Email List Photo Shares)
> 9. 09:19 PM - New Dimpling Tool (DRDT-1) shipping soon (Merems)
>
>
> ________________________________ Message 1
_____________________________________
>
>
> Time: 12:42:22 AM PST US
> From: Warren W Hurd <warren@ahyup.com>
> Matronics RV9 List <rv9-list@matronics.com>
> Subject: RV9-List: Bad wing rib to spar rivets
>
> --> RV9-List message posted by: Warren W Hurd <warren@ahyup.com>
>
> I have been happy with most of my rivets until now. During the riveting
> of the wing ribs to the main wing spar I badly deformed some of the
> factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the
> rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to
> make the shop head to my satisfaction. I was paying much to much
> attention to the shop head and ignoring the factory head.
> I also made some smileys in the ribs. What should I do to make this
> better?
>
> Warren Hurd
> 90454 Wings
> http://www.ahyup.com
> Mushroomed Rivets
>
>
> ________________________________ Message 2
_____________________________________
>
>
> Time: 06:45:29 AM PST US
> From: ivo welch <ivo.welch@yale.edu>
> Subject: RV9-List: IFR in RV-9A
>
> --> RV9-List message posted by: ivo welch <ivo.welch@yale.edu>
>
>
> I think I would be fairly reluctant to do IFR in an aerobatic RV (1-8).
>
> However, the RV9 is "almost" ideal for IFR. It is a beautifully stable
> and easy to control airplane. I am currently getting IFR instructions
> from a master CFI here in CT, and he is very impressed with the
> airplane. I can affirmatively state that the RV-9A is very suitable.
>
> There is only one drawback to an RV-9, compared to other small piston
> planes, such as a cherokee: it is very easy to gain 50-100' of
> altitude. Remember: the 9A has "almost bad glider" characteristics. It
> really wants to fly. This is a minor drawback.
>
> Now, another question is how safe is hard IFR for a single pilot in any
> small airplane. The answer must be "not very." I would not fly IFR
> unless I had three conditions met. First, independent main instrument
> systems (gyro, alt, etc.). The partial panel on the IFR test forgets
> recognizing that a gyro has failed. My guess is by the time you do
> recognize this in real busy IFR flight, you would be in deep dodo. This
> is easily avoided if you have an EFIS that affirmatively recognizes
> trouble (e.g., against magnetic+GPS input), or if you have an EFIS+AI
> that you use in your scan. The Dynon, IMHO, is the ideal instrument to
> provide this safety margin. Second, I would insist on an autopilot and
> alt-hold. The ideal system has the plane fly itself, and you as the
> pilot watching over what the plane is flying, so that you are the
> cross-check. This gives you the time to pay attention to everything
> necessary and reduce mistakes. Finally, anyone flying IFR without a
> good GPS nowadays should have his/her head examined.
>
> What I find interesting is how far my ideas of safety diverge from the
> FAA's idea of safety. So, while I would make a Dynon-type $2,200
> instrument an additional requirement, the FAA not only is neutral, but
> outright discourages it (this is in certificated airplanes). The
> ability to buy reasonably priced avionics is my biggest reason for
> preferring homebuilts to certificated airplanes. You put a lot of
> reasonable people with the best intent into one big organization (called
> the FAA), and what comes out is an often counterproductive mess. The
> only saving grace is that some individuals inside the FAA spend their
> personal time and effort to help.
>
> Regards,
>
> /iaw
>
>
> ________________________________ Message 3
_____________________________________
>
>
> Time: 06:52:00 AM PST US
> From: "Jerry Calvert" <rv6@cox.net>
> Subject: Re: RV9-List: Bad wing rib to spar rivets
>
> --> RV9-List message posted by: "Jerry Calvert" <rv6@cox.net>
>
> Check the rivet set to make sure it is correct size cup for the rivet.
> Looks like the cup size may be too small. If the set is correct size,
use
> more hand pressure on gun to keep it from bouncing. Make sure the set is
> not at an angle to the centerline of the rivet.
>
> Jerry Calvert
> Edmond Ok
> RV6 N296JC res
> ----- Original Message -----
> From: "Warren W Hurd" <warren@ahyup.com>
> Subject: RV9-List: Bad wing rib to spar rivets
>
>
> > --> RV9-List message posted by: Warren W Hurd <warren@ahyup.com>
> >
> > I have been happy with most of my rivets until now. During the riveting
> > of the wing ribs to the main wing spar I badly deformed some of the
> > factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the
> > rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to
> > make the shop head to my satisfaction. I was paying much to much
> > attention to the shop head and ignoring the factory head.
> > I also made some smileys in the ribs. What should I do to make this
> > better?
> >
> > Warren Hurd
> > 90454 Wings
> > http://www.ahyup.com
> > Mushroomed Rivets
> >
>
>
> ________________________________ Message 4
_____________________________________
>
>
> Time: 07:09:55 AM PST US
> From: "fcs@jlc.net" <fcs@jlc.net>
> Subject: Re: RV9-List: Bad wing rib to spar rivets
>
> --> RV9-List message posted by: "fcs@jlc.net" <fcs@jlc.net>
>
>
> When squeezing the trigger, don't just squeeze it once and hold it for
> the number of seconds you feel it will take. Once the gun starts to
> bounce, it will rapidly bounce out of control. Instead try this. Squeeze
> the trigger in short bursts. Count one, two, three, four, five, squeezing
> the trigger each time you count. This doesn't take any longer and results
> in far less bounce damage should you slip. The objective of course is not
> to slip to begin with, but this technique will help a lot. I was taught
to
> use this method by the "old man" of our sheetmetal shop at the airline I
> used to work for. You won't find smileys on my plane, so I can vouch for
> its effectiveness. Don't just leave the smileys, drill them out and fix
> them. If the damage is to the metal, at least try to gently tap it flat
> again.
>
>
> ________________________________ Message 5
_____________________________________
>
>
> Time: 08:33:56 AM PST US
> From: "Boyd Butler" <linbb@worldnet.att.net>
> Subject: RV9-List: Riveting
>
> --> RV9-List message posted by: "Boyd Butler" <linbb@worldnet.att.net>
>
> When I did my riveting,both while working for an aircraft company and on
my airplane,
> one was correct rivet set, two hold it tight against the rivet head,
> three don't look at the bucking bar once its in place use your fingers to
feel
> it and keep it in proper position,concentrate on the rivet gun end of the
operation,correct
> angle to the head as it looks like you were tilting the gun,also
> once am ready to drive try to drive it in one burst not several small ones
as
> that hardens the rivet and makes it harder to drive. Never use angled
rivet
> sets unless there is no other way to do it as they are a bad deal at the
best
> and only for those very few times when you need them. Do not use one of
those
> cheep rivet guns that are actually muffler cutters as they don't work
either.
> I wish you luck, look at factory rivets before you drill anything out as
bad.
> When drilling those out try to just drill the center of the head off, then
while
> supporting the back side use a punch to drive the rest out, remember
support
> the back side as close to the rivet as possible. I do hope our ideas help.
> Boyd Butler
> Boyd Butler
>
>
> ________________________________ Message 6
_____________________________________
>
>
> Time: 01:08:10 PM PST US
> From: Gkb5577@aol.com
> Subject: RV9-List: Re: RV9
>
> --> RV9-List message posted by: Gkb5577@aol.com
>
> Boyd: I'm Geoff Bowman, am starting to look for another project:
considering
> a RV/ Cozy/ ongEZ---do you have any tips/ pointers or food for thought for
me?
>
> Appreciate it Geoff
>
>
> ________________________________ Message 7
_____________________________________
>
>
> Time: 01:35:25 PM PST US
> From: "Rob W M Shipley" <rob@robsglass.com>
> Subject: RV9-List: Virii
>
> --> RV9-List message posted by: "Rob W M Shipley" <rob@robsglass.com>
>
> From: "L. Mark Thomasson" <lmthomasson@adelphia.net>
> Subject: RV9-List: WORM SWEN_A
>
> --> RV9-List message posted by: "L. Mark Thomasson"
<lmthomasson@adelphia.net>
>
> My anti-virus is catching 8 to 10 messages a day with the Worm SWEN_A
attached. Will everybody please at least run the free virus checker at
www.antivirus.com and remove the worm from your system if you have it.
> Much better would be to download the FREE antivirus software from AVG.
www.grisoft.com
> This is an outstanding product and gives the lie to that old saw "There
ain't no
> such thing as a free lunch".
> Rob
> Rob W M Shipley
> RV9A N919RV (res) Fuselage
>
>
> ________________________________ Message 8
_____________________________________
>
>
> Time: 08:49:22 PM PST US
> Subject: RV9-List: [ Henry Hore ] : New Email List Photo Share Available!
> From: Email List Photo Shares <pictures@matronics.com>
>
> --> RV9-List message posted by: Email List Photo Shares
<pictures@matronics.com>
>
>
> A new Email List Photo Share is available:
>
> Poster: Henry Hore <elsa-henry@darlor-watch.com>
>
>
> Subject: Rivet-gun double off-set holder for one hand operation.
>
>
http://www.matronics.com/photoshare/elsa-henry@darlor-watch.com.09.28.2003/i
ndex.html
>
>
> o Main Photo Share Index
>
> http://www.matronics.com/photoshare
>
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>
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>
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>
> pictures@matronics.com
>
>
> ________________________________ Message 9
_____________________________________
>
>
> Time: 09:19:44 PM PST US
> From: "Merems" <merems@cox.net>
> <rv7-list@matronics.com>, <rv8list@yahoogroups.com>,
> <RV-9A@yahoogroups.com>, <rv9-list@matronics.com>
> Subject: RV9-List: New Dimpling Tool (DRDT-1) shipping soon
>
> --> RV9-List message posted by: "Merems" <merems@cox.net>
>
> Fellow RV Builders,
>
> I have developed a new dimpling tool (DRDT-1) that is easier, faster,
quieter, and safer (on the skins) then any other tool offered by existing
aircraft tool suppliers. I have designed it to accommodate all the skins
used in a RV construction including the prebent leading and trailing edge
skins. It has been designed to accommodate the larger skins used in the
RV-10. Please visit ExperimentalAero at www.experimentalaero.com.
>
> On this website you will also find innovative tools and components under
development
> for your experimental aircraft project.
>
> Paul Merems
> ExperimentalAero
>
>
Message 2
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|
Subject: | Re: Bad wing rib to spar rivets |
--> RV9-List message posted by: "Terry Hobert" <terhobey@hotmail.com>
Warren,
I had the same problem, I got all the ribs riveted to the main spar and when
I looked under at them I almost sh....... well you know. This was the right
wing too, I had already done the left wing and for some (luck of the draw, I
guess) reason they all turned out OK. Anyway, I ended up drilling out over
18 rivets! I read the advise on a lot of sights and then found that duct
taping up my rivet set and paying attention to the factory head more did the
trick. Live an learn I guess it is all part of the journey.
Terry Hobert 90680 - building fuel tanks.
>From: Warren W Hurd <warren@ahyup.com>
>Reply-To: rv9-list@matronics.com
>To: "rv-list@matronics.com" <rv-list@matronics.com>, Matronics RV9 List
><rv9-list@matronics.com>
>Subject: RV9-List: Bad wing rib to spar rivets
>Date: Sun, 28 Sep 2003 03:42:05 -0400
>
>--> RV9-List message posted by: Warren W Hurd <warren@ahyup.com>
>
>I have been happy with most of my rivets until now. During the riveting
>of the wing ribs to the main wing spar I badly deformed some of the
>factory rivet heads. See them at http://www.ahyup.com/Rivet/ To make the
>rivets I used a 2X gun at about 60 psi. It would take 3 to 4 seconds to
>make the shop head to my satisfaction. I was paying much to much
>attention to the shop head and ignoring the factory head.
>I also made some smileys in the ribs. What should I do to make this
>better?
>
>Warren Hurd
>90454 Wings
>http://www.ahyup.com
>Mushroomed Rivets
>
>
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