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IO-360 B1E (180 hp)
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PostPosted: Wed Sep 29, 2010 9:51 am    Post subject: IO-360 B1E (180 hp) Reply with quote

Oh, yea, it's not an rpm restriction, it's a manifold pressure restriction.

From: Gary Vogt <teamgrumman(at)YAHOO.COM>
To: teamgrumman-list(at)matronics.com
Sent: Wed, September 29, 2010 10:32:16 AM
Subject: Re: TeamGrumman-List: IO-360 B1E (180 hp)

Derating the power would be foe the same reason the 160 hp HP pistons for the Cheetah was derated. Not doing so requires a complete recertification of the airframe and operating manuals.

From: Brock Windsor <n2_narcosis(at)YAHOO.COM>
To: teamgrumman-list(at)matronics.com
Sent: Wed, September 29, 2010 3:32:13 AM
Subject: Re: IO-360 B1E (180 hp)

Hey Gary,
Why would you have to derate the power on the 10:1?  What would it be, an RPM resriction?

Brock

--- On Tue, 9/28/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:

[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Tuesday, September 28, 2010, 10:42 PM

I just saw this.


"Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results.  No?
Don"


The 200hp, though it sounds sexy as hell, is a terrible choice for the Tiger.
1. It's 60 lbs heavier.
2. Requires a modified engine mount
3. Requires all new baffles
4. Requires a new airbox and inlet.
5. Is an inch wider
6. Has a narrower detonation margin
7. Wouldn't be able to fit my cowling on it.


A ported and polished parallel valve engine with 8.5:1 compression ratio will make 200 hp everyday.


A stock parallel valve engine with 10:1 compression ratio will make 210 hp. Derate that to 180 hp and you have 180 hp to 5,000 + feet.

From: Don Curry <don.curry(at)inbox.com>
To: teamgrumman-list(at)matronics.com
Sent: Mon, September 27, 2010 9:06:11 AM
Subject: RE: IO-360 B1E (180 hp)


Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?

Don



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PostPosted: Wed Sep 29, 2010 11:50 am    Post subject: IO-360 B1E (180 hp) Reply with quote

All valid reasons and much better to derate the MP rather than RPM. As I mentioned you then have a very effective high altitude efficient engine in comparison to the stock one. Couple that with more efficiency at lower speed for both the engine AND prop with a CS prop and you have a good combination. Don't know why you would want to go to all the certification expense and hassle without a CS prop.

Cliff
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PostPosted: Wed Sep 29, 2010 6:54 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

So would it be a little red line overrev rpm restriction that you could ignore, like on a cheetah or a peppy tiger, or since you would have a constant speed prop the governer would limit the rpm?

--- On Wed, 9/29/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:
[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Wednesday, September 29, 2010, 12:32 PM

Derating the power would be foe the same reason the 160 hp HP pistons for the Cheetah was derated. Not doing so requires a complete recertification of the airframe and operating manuals.

From: Brock Windsor <n2_narcosis(at)YAHOO.COM>
To: teamgrumman-list(at)matronics.com
Sent: Wed, September 29, 2010 3:32:13 AM
Subject: Re: IO-360 B1E (180 hp)

Hey Gary,
Why would you have to derate the power on the 10:1?  What would it be, an RPM resriction?

Brock

--- On Tue, 9/28/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:

[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Tuesday, September 28, 2010, 10:42 PM

I just saw this.


"Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?
Don"


The 200hp, though it sounds sexy as hell, is a terrible choice for the Tiger.
1. It's 60 lbs heavier.
2. Requires a modified engine mount
3. Requires all new baffles
4. Requires a new airbox and inlet.
5. Is an inch wider
6. Has a narrower detonation margin
7. Wouldn't be able to fit my cowling on it.


A ported and polished parallel valve engine with 8.5:1 compression ratio will make 200 hp everyday.


A stock parallel valve engine with 10:1 compression ratio will make 210 hp. Derate that to 180 hp and you have 180 hp to 5,000 + feet.

From: Don Curry <don.curry(at)inbox.com>
To: teamgrumman-list(at)matronics.com
Sent: Mon, September 27, 2010 9:06:11 AM
Subject: RE: IO-360 B1E (180 hp)


Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?


Don





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PostPosted: Wed Sep 29, 2010 6:54 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

OK, so like a NASCAR restrictor plate in the carb?

--- On Wed, 9/29/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:
[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Wednesday, September 29, 2010, 12:46 PM

Oh, yea, it's not an rpm restriction, it's a manifold pressure restriction.

From: Gary Vogt <teamgrumman(at)YAHOO.COM>
To: teamgrumman-list(at)matronics.com
Sent: Wed, September 29, 2010 10:32:16 AM
Subject: Re: IO-360 B1E (180 hp)

Derating the power would be foe the same reason the 160 hp HP pistons for the Cheetah was derated. Not doing so requires a complete recertification of the airframe and operating manuals.

From: Brock Windsor <n2_narcosis(at)YAHOO.COM>
To: teamgrumman-list(at)matronics.com
Sent: Wed, September 29, 2010 3:32:13 AM
Subject: Re: IO-360 B1E (180 hp)

Hey Gary,
Why would you have to derate the power on the 10:1?  What would it be, an RPM resriction?

Brock

--- On Tue, 9/28/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:

[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Tuesday, September 28, 2010, 10:42 PM

I just saw this.


"Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?
Don"


The 200hp, though it sounds sexy as hell, is a terrible choice for the Tiger.
1. It's 60 lbs heavier.
2. Requires a modified engine mount
3. Requires all new baffles
4. Requires a new airbox and inlet.
5. Is an inch wider
6. Has a narrower detonation margin
7. Wouldn't be able to fit my cowling on it.


A ported and polished parallel valve engine with 8.5:1 compression ratio will make 200 hp everyday.


A stock parallel valve engine with 10:1 compression ratio will make 210 hp. Derate that to 180 hp and you have 180 hp to 5,000 + feet.

From: Don Curry <don.curry(at)inbox.com>
To: teamgrumman-list(at)matronics.com
Sent: Mon, September 27, 2010 9:06:11 AM
Subject: RE: IO-360 B1E (180 hp)


Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?


Don





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PostPosted: Wed Sep 29, 2010 9:14 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

Well, actually, yes. But, unlike the restricter plate, which is set for one set of conditions, I.e., sea level, you would be able to go to WOT as you go up. In other words, there would come an altitude at which you cannot get more than, say, 25 inches of pressure at full throttle.
The redline, as it were, would be a red line on the MAP gauge. Does that make sense?

Sent from my iPhone

On Sep 29, 2010, at 7:51 PM, Brock Windsor <n2_narcosis(at)YAHOO.COM> wrote:

[quote] OK, so like a NASCAR restrictor plate in the carb?

--- On Wed, 9/29/10, Gary Vogt <teamgrumman(at)YAHOO.COM> wrote:

From: Gary Vogt <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com
Date: Wednesday, September 29, 2010, 12:46 PM

Oh, yea, it's not an rpm restriction, it's a manifold pressure restriction


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PostPosted: Thu Sep 30, 2010 2:31 am    Post subject: IO-360 B1E (180 hp) Reply with quote

Yea, I get it. How is it enforced? What, if anything, physically keeps the pilot from opening the throttle wide open at sea level? Or is it just a rule the pilot must follow?

--- On Thu, 9/30/10, Gary <teamgrumman(at)YAHOO.COM> wrote:

[quote]
From: Gary <teamgrumman(at)YAHOO.COM>
Subject: Re: IO-360 B1E (180 hp)
To: "teamgrumman-list(at)matronics.com" <teamgrumman-list(at)matronics.com>
Date: Thursday, September 30, 2010, 12:11 AM

Well, actually, yes. But, unlike the restricter plate, which is set for one set of conditions, I.e., sea level, you would be able to go to WOT as you go up. In other words, there would come an altitude at which you cannot get more than, say, 25 inches of pressure at full throttle.
The redline, as it were, would be a red line on the MAP gauge. Does that make sense?

Sent from my iPhone

On Sep 29, 2010, at 7:51 PM, Brock Windsor <n2_narcosis(at)YAHOO.COM (n2_narcosis(at)YAHOO.COM)> wrote:

[quote] OK, so like a NASCAR restrictor plate in the carb?

--- On Wed, 9/29/10, Gary Vogt <teamgrumman(at)YAHOO.COM (teamgrumman(at)YAHOO.COM)> wrote:
[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM (teamgrumman(at)YAHOO.COM)>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com (teamgrumman-list(at)matronics.com)
Date: Wednesday, September 29, 2010, 12:46 PM

Oh, yea, it's not an rpm restriction, it's a manifold pressure restriction.

From: Gary Vogt <teamgrumman(at)YAHOO.COM (teamgrumman(at)YAHOO.COM)>
To: teamgrumman-list(at)matronics.com (teamgrumman-list(at)matronics.com)
Sent: Wed, September 29, 2010 10:32:16 AM
Subject: Re: IO-360 B1E (180 hp)

Derating the power would be foe the same reason the 160 hp HP pistons for the Cheetah was derated. Not doing so requires a complete recertification of the airframe and operating manuals.

From: Brock Windsor <n2_narcosis(at)YAHOO.COM (n2_narcosis(at)YAHOO.COM)>
To: teamgrumman-list(at)matronics.com (teamgrumman-list(at)matronics.com)
Sent: Wed, September 29, 2010 3:32:13 AM
Subject: Re: IO-360 B1E (180 hp)

Hey Gary,
Why would you have to derate the power on the 10:1?  What would it be, an RPM resriction?

Brock

--- On Tue, 9/28/10, Gary Vogt <teamgrumman(at)YAHOO.COM (teamgrumman(at)YAHOO.COM)> wrote:

[quote]
From: Gary Vogt <teamgrumman(at)YAHOO.COM (teamgrumman(at)YAHOO.COM)>
Subject: Re: IO-360 B1E (180 hp)
To: teamgrumman-list(at)matronics.com (teamgrumman-list(at)matronics.com)
Date: Tuesday, September 28, 2010, 10:42 PM

I just saw this.


"Why isn’t a 200hp version of the IO360 an option? I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?
Don"


The 200hp, though it sounds sexy as hell, is a terrible choice for the Tiger.
1. It's 60 lbs heavier.
2. Requires a modified engine mount
3. Requires all new baffles
4. Requires a new airbox and inlet.
5. Is an inch wider
6. Has a narrower detonation margin
7. Wouldn't be able to fit my cowling on it.


A ported and polished parallel valve engine with 8.5:1 compression ratio will make 200 hp everyday.


A stock parallel valve engine with 10:1 compression ratio will make 210 hp. Derate that to 180 hp and you have 180 hp to 5,000 + feet.

From: Don Curry <don.curry(at)inbox.com (don.curry(at)inbox.com)>
To: teamgrumman-list(at)matronics.com (teamgrumman-list(at)matronics.com)
Sent: Mon, September 27, 2010 9:06:11 AM
Subject: RE: IO-360 B1E (180 hp)


Why isn’t a 200hp version of the IO360 an option?  I thought I heard that someone transplanted an IO360/CS prop out of a Cardinal with good results. No?

Don




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PostPosted: Thu Sep 30, 2010 5:50 am    Post subject: IO-360 B1E (180 hp) Reply with quote

It's not enforced, just the desire of the pilot to limit the MP, the same as with an engine that can exceed redline rpm. Do you think you would limit the MP on takeoff from a short strip with trees at the end to abide by a redline on the gauge? And it wouldn't hurt the engine at all to do so. There are lots of turbocharged engines that have MP pressure redlines well below what they are capable of or what the pop off valve is set for. Let's say the MP is limited to 25" hg as Gary mentioned, then you would still be able to achieve full "rated" power at 4000 ft msl as that is where you would still be able to develop the redline MP of 25". Of course that assumes you have a CS prop and not a fixed pitch where rpm would be much lower for takeoff and therefore much less HP.

Cliff
[quote] ---


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Posts: 429

PostPosted: Fri Oct 22, 2010 11:07 am    Post subject: Re: IO-360 B1E (180 hp) Reply with quote

Hey Cliff,

Are you aware of Firewall Forwards STC's for 10:1 pistons for Mooneys and Cessna Cardinals? Yes, they had to demonstrate he detonation margins to get the STC approved. And it is the angle valve engine..

Ned

I don't know if the FAA will issue a multiple STC for an engine with 10:1 CR without a lot of "detonation margin" testing. You obviously have a fair amount of experience with 10:1 CR with apparently no problems with 100LL fuel at least and that will not only increase HP and BSFC and be especially beneficial at high altitude where the engine would not be derated by limiting MP. A 9.0:1 CR might be much easier to get approved. The only real practical solution to the replacement of 100LL will be with a fuel that all the engines certified on 100LL fuel will be able to operate on without any changes, such as G100UL.
Cliff


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PostPosted: Fri Oct 22, 2010 12:42 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

Ned,

I didn't know that. Any restrictions on that STC? I think I recall reading
that the angle valve engine might be slightly less prone to detonation
because of the combustion chamber shaft. But it's probably not more than
0.2 CR difference.

Heck, I'm going to be running about 9.7 CR on my 356 Porsche on 92 octane
auto gas.

Cliff
---


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Joined: 26 Feb 2007
Posts: 429

PostPosted: Fri Oct 22, 2010 1:03 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

Cliff,
I think there is a manifold pressure limitation based on OAT
and Barometric pressure, ie if it's really cold (dense air) and at sea level then you have to limit MP...this is what the salesman told me on the telephone some time ago...


More info From:
http://forums.matronics.com/viewtopic.php?t=70358

Two FAA certified examples of 10:1 pistons
1) The helicopter engine HIO-360-D1A which is rated at 190HP at 3200RPM on 100/100LL with compression ratio of 10.00:1
2) Firewall Forward has STC'd 10:1 pistons in the Mooney and Cardinal without RPM restrictions according to their representative spoke with.
http://firewallforward.com/horsepowerplusstc.pdf
Admittedly, these are not paraleel valve but are angle valve engines but they do show that the FAA has approved 10:1 pistons at or above 2700rpm


Then you would have to do similar proof tests just as Firewall Forward did:

"The airframe and power plant certification testing involved engine dyno runs to verify and document both H.P. and torque increases; engine detonation testing performed at sea level conditions by authorized FAA testing facilities; engine oil cooling tests performed by the FAA at gross weight, max rate of climb and an ambient temperature of 100F, engine propeller vibration and increase torque compatibility testing performed by McCauley Engineers in Dayton, Ohio; effects of torque increases on both spin entry and recovery in all flight regimes, and engine out and airstart procedures evaluated for P.O.H. compliance."




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PostPosted: Fri Oct 22, 2010 5:09 pm    Post subject: IO-360 B1E (180 hp) Reply with quote

The angle valve engine is actually more prone to detonation due to the large valve pockets cut into the piston crown. Parallel valve engines with 14.7:1 have been run at Reno on 100LL.

From: flyv35b <flyv35b(at)minetfiber.com>
To: teamgrumman-list(at)matronics.com
Sent: Fri, October 22, 2010 1:40:16 PM
Subject: Re: Re: IO-360 B1E (180 hp)

--> TeamGrumman-List message posted by: "flyv35b" <flyv35b(at)minetfiber.com (flyv35b(at)minetfiber.com)>

Ned,

I didn't know that. Any restrictions on that STC? I think I recall reading that the angle valve engine might be slightly less prone to detonation because of the combustion chamber shaft. But it's probably not more than 0.2 CR difference.

Heck, I'm going to be running about 9.7 CR on my 356 Porsche on 92 octane auto gas.

Cliff
---


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PostPosted: Sat Oct 23, 2010 6:03 am    Post subject: IO-360 B1E (180 hp) Reply with quote

Are you sure it was only 100LL? They sell 130 octane at Reno.

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PostPosted: Sat Oct 23, 2010 10:25 am    Post subject: IO-360 B1E (180 hp) Reply with quote

that's what Ken Tunnell told me.

From: flyv35b <flyv35b(at)minetfiber.com>
To: teamgrumman-list(at)matronics.com
Sent: Sat, October 23, 2010 7:00:25 AM
Subject: Re: Re: IO-360 B1E (180 hp)

DIV { MARGIN:0px;} Are you sure it was only 100LL? They sell 130 octane at Reno.

[quote] ---


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