RE: Copper buss-bar from copper tubing


Subject:    RE: Copper buss-bar from copper tubing
From:    David Nelson (david.nelson@pobox.com)
Date:    Mon Oct 06 - 4:40 PM
Hi Joe,

Thanks for the lead.  Wow, McMaster just seems to have everything.  Wouldn't it

be nice to be able to just stroll through the isles?

Anyways, looked at the available stock.  They seem to only stock "Temper: Hard

(H04)" for the sizes that I'm interested in.  Just how "hard" is H04?  I need 
to be able to put either a 90 deg bend or a twist (depending on where I put the

ANL current limiter block).

Thanks,

 	 /\/elson


On Mon, 6 Oct 2008, Joe Ronco wrote:

>
> DAVID: Go to http://www.mcmaster.com/ and search for Page 3610. There is a
> large selection of copper bar stock.
>
> Joe R
>
> -----Original Message-----
> From: owner-aeroelectric-list-server@matronics.com
> [mailto:owner-aeroelectric-list-server@matronics.com] On Behalf Of David E.
> Nelson
> Sent: Monday, October 06, 2008 12:54 PM
> To: aeroelectric-list@matronics.com
> Subject: Copper buss-bar from copper tubing
>
> <david.nelson@pobox.com>
>
>
> Hi Bob,
>
> I'm having a heck of a time finding either brass or copper sheet/straps to
> make the contactor-to-contactor buss bars.  The 'KS Engineering'
> (spelling?) display seems to have become quite rare in the likes of Lowes,
> Home Depot, and Ace Hardware.
>
> Looking around the shop, I was thinking of taking some 1/2" annealed (ie.
> soft) copper tubing and flattening it out in a vise w/ smooth jaws to make
> some ~3/4" "bar" with a thinkness of around .098" (I think the wall
> thinkness is .049, IIRC).  I was then thinking of silver soldering brass
> washers though that that may be overkill.
>
> If my math is right, this comes out to something around 93500 CM which is
> somewhere between 1 and 0 AWG.  While this may seem overkill, I chose 1/2"
> over 3/8" tubing to allow plenty of edge distance (a little over 1/4")
> around the 5/16" contactor bolts.
>
> Do you have any concerns of using this method?
>
> Thank you,
> 	 /\/elson
>
>




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