Kitfox-Archive.digest.vol-gm

October 07, 2008 - October 26, 2008



      2.	LLE - Laker Leading Edge.  This is a new item that is looking
      very exciting.  We have all discussed, some have tried (including
      Kitfox),  the advantages of having a smooth leading edge.  It has been
      accomplished in the past using aluminum. The issue with aluminum leading
      edges was the oil canning.  The aluminum leading edge initially looked
      very good but as the Kitfox wing is very flexible oil canning would
      occur and possible disrupt the airflow not to mention looks pretty bad.
      After some trial and error we have developed a leading edge from
      composite materials so it is very light weight, strong, and flexible.
      The tooling is complete, articles are being installed for testing.
      3.	A new design molded gas cap fairing.. it is more  streamlined
      and will have flanges for easy installation.  Many other molded parts
      are also available.
      4.	Kitfox Bush Gear - Currently for the Model IV and earlier
      versions. This is a bolt on system very similar to a Super Cub type
      gear.
      5.	SLSA - Kitfox will have an SLSA available next year.  The
      conforming proto-type (required by the ASTM) is being completed with a
      December target date.  This aircraft will be equipped very similar to
      our current factory demo.
      
      
      Any questions please feel free to give us a call.
      
      
      Fly Safe !!
      John & Debra McBean
      Ph 208.337.5111
      www.kitfoxaircraft.com 
      "The Sky is not the Limit...  It's a Playground" 
      
      
________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Fuel drain
Date: Oct 07, 2008
This is not a place for feeling "Brave" :-) I only use screens in my gascolator but with the set up you have, the super gascolator, probably better than mine, I wouldn't bother with the filter before the pump. The idea of using the PVC flange is a good one and if I have to drop something out the bottom of my plane I'll use that idea. I was playing with the idea of a long wire on a bird for the ham 80 M band. Just what the Kitfox needs ... more drag! My 912 has the old type problem prone ignition system. Apparently it can be rebuilt to new specs. I'm still waiting for some plumbing supplies to get the installation finished. I'm still hoping to get some time in this fall before the ice forms on the ponds. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Tuesday, October 07, 2008 1:54 PM Subject: Re: Kitfox-List: Fuel drain I use the filters mainly just to see what kind of crud, if any, I've taken on in the fuel. I'd be nice (well, maybe not really) to see that after stopping at Airport "X" that I got crud in the filters. They are visible right over my shoulders. And with the valves just before them in the line, they can be changed/cleaned very quickly. Yes, the header is down low behind the right seat, with the drain just above the fabric. I glued a PVC plumbing flange onto the fabric from the inside, and the drain sticks down into that. It kinda stiffens the fabric at that point so the hole in the fabric doesn't vibrate with the wind. The filter after the header, but before the fuel pump is a "just in case filter" to keep any crud out of it. p.s. I just sent off one-half of my ignition system off for analysis...semi-grounded for now...unless I feel brave. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm back to flying/testing/"guinea pigging"...damn it! On Oct 7, 2008, at 11:37 AM, Noel Loveys wrote: > > Lynn: > > I assume your header is before or upstream of your pump. Do you > have a > drain on the bottom of the header? With a nice big gascolator like > that why > bother with filters at all? > > > Noel > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn > Matteson > Sent: Monday, October 06, 2008 11:21 PM > To: kitfox-list(at)matronics.com > Subject: Re: Kitfox-List: Fuel drain > > > What I feel is best for 100LL is no drain valves, therefore no O > rings at that particular location, then teflon ball valves in the > down lines into Purolator glass in-line filters (the o-rings > contained therein have not leaked, swollen, or otherwise caused > problems in two years) down into the header tank and then forward > into another glass in-line filter to protect the electric Facet fuel > pump. The header tank becomes the lowest point in the system, > therefore my "gascolator." I wasn't using the fuel pump before, but > now that I've converted to gravity only, I use the boost pump for > take-off and climbout. Yesterday I switched off the pump at 1000' > AGL, and it continued to climb for another several seconds...didn't > record how long...until it started to stumble for lack of fuel. I > pushed the nose down, and even before the plane got to level, the > engine caught and ran on gravity feed alone. I then switched on the > pump just for security. I have shut off the pump and flown for 20 > minutes in normal S & L attitude with the occasional slight climb, > just to mimic a normal day of flying, and haven't experienced any > lack of fuel to the engine, other than the steep climb I mentioned > earlier. > > With the pump on, and the plane pitched up and climbing at 1600 > fpm....briefly...then at about 13-1400 fpm, the engine did not suffer > from fuel starvation. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm > back to flying/testing/"guinea pigging"...damn it! > > > On Oct 6, 2008, at 8:39 PM, gary.algate(at)sandvik.com wrote: > >> >> What is best for 100LL - I have the same problem and are >> continually replacing O'rings and valves. >> >> Regards >> >> Gary >> >> Gary Algate >> Classic 4 Jabiru 2200 >> Office Phone: +61 8 8276 7655 >> >> >> This e-mail is confidential and it is intended only for the >> addressees. Any review, dissemination, distribution, or copying of >> this message by persons or entities other than the intended >> recipient is prohibited. If you have received this e-mail in error, >> kindly notify us immediately by telephone or e-mail and delete the >> message from your system. The sender does not accept liability for >> any errors or omissions in the contents of this message which may >> arise as a result of the e-mail transmission. _- >> www.matronics.com/Navigator?Kitfox-List _- >> www.matronics.com/contribution _- >> =========================================================== > > ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Fuel drain, fuel filter, and a whatsit
Date: Oct 07, 2008
Noel says,"The reason I mentioned my tanks are not > sloshed is because it has happened that sloshing compound has separated in > the tank and blocked finger strainers. Yes this happened - maybe two or three times out of a couple thousand Kitfoxs. I is interesting what folks will do after an incident or two. One of the threads after the Kreem separation and the clogging of the finger strainers, was whether or not to remove the finger strainers - and some did exactly that. I repeat, it is interesting what folks do after hearing of an incident. For what it's worth, my old Model IV had Kreem, finger strainers, filters down stream of the wing tanks, wing tank drains, and a gascollator. The only place I found anything during a preflight was in the wing tanks, and finger strainers at anual. One significant wing tank find at annual after removing the finger strainers was a chunk of rubber, consistant with a piece broken off a fuel line presumably from a 100ll pump - during pump maintenance? Every drop of gas from the gas station went through a Mr. Funnel. The chunk of rubber was exactly the size it would take to enter the fuel line and lodge itself right at a connector. My new Model IV, exactly the same minus the gascollator, most likely. Lowell ----- Original Message ----- From: "Noel Loveys" <noelloveys(at)yahoo.ca> Sent: Tuesday, October 07, 2008 9:18 AM Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > Mine came in the plane. I expect you can get them through Aviall , > Leavens > (in Canada), Wicks Or even ACS. The reason I mentioned my tanks are not > sloshed is because it has happened that sloshing compound has separated in > the tank and blocked finger strainers. > > > Noel > > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob Brennan > Sent: Monday, October 06, 2008 11:50 PM > To: kitfox-list(at)matronics.com > Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > > Noel - "finger strainers"? Where does one get those? I had to throw out > what > I think you are talking about on the outlet of my wing tank - I foolishly > sloshed with it in and the Kreem did a great job of sealing the whole > thing > water-tight. Live and learn. > > > Bob Brennan - N717GB > > 1991 UK Model 2 ELSA Kitfox > > Rotax 582 with 3 blade prop > > Wrightsville Pa > > > _____ > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Noel Loveys > Sent: 06 October 2008 6:57 pm > To: kitfox-list(at)matronics.com > Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > You remove the fuel drain to measure it. The size refers to the part that > screws into the bottom of your tank. > > > I don't use any "filters" on my fuel supply they are too easy to block. I > use finger strainers in the tanks ( no sloshing compound to come free) and > a > gascolator with a fuel screen.. I drip my gascolator before every flight > and clean it every 25 hr. 50 hr. Would be ok. My father had a much > larger > engine in his C170B/LA-4 and they only got cleaned on the annual. > > > The other little reservoir is for the water pump/rotary valve shaft. If > you > haven't noticed it going down then all is well. If the oil in it turns > milky your RV shaft seal is toast. There are specific instructions for > bleeding the injector pump and the RV shaft in the Rotax Manuals available > from http://www.rotax-owner.com/ Check the tabs for engine manuals and > download your manual in pdf format for your engine. > > > Noel > > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob Brennan > Sent: Monday, October 06, 2008 7:22 PM > To: kitfox-list(at)matronics.com > Subject: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > > Ok - showing my ignorance here... > > > The first picture is of the fuel drain for the wing tank which tends to > leak > and needs replacing. I got as far as > http://www.aircraftspruce.com/catalog/appages/safair.php but the CAV-110, > 160, 170, and 180 all look a lot like it. I know what an NPT thread is but > where is the 1/4" or 1/8" measurement taken? Or the other measurements? > > > Second picture is my fuel filter. Any suggestions on a replacement? > Advance > Auto Parts or Manny Moe &Jack ok? > > > Third picture is the whats-it. Obviously a reservoir with some sort of > lubricant which hasn't gone down since I have owned the plane. Obviously > something I need to know about and service. > > > Bob Brennan - N717GB > > 1991 UK Model 2 ELSA Kitfox > > Rotax 582 with 3 blade prop > > Wrightsville Pa > > > href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref > "http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Fuel drain
Date: Oct 07, 2008
Pre-flight check list? Absolutely! All of mine are on one sheet of paper. I just re-wrote it to include the "fuel pump ON" notation at 'engine start' and 'before takeoff' sections. And of course, I've had to up the allowable CHT temps after the recent probe location change, which resulted in reported temps higher than what Jabiru reported (because they didn't do it right, I like to think : ) ). One of these days I'll have it encased in plastic, but I never seem to be absolutely sure that I'm done writing it. I'll pencil in stuff of importance as I think of it/them, then print up a new one, then start to pencil in new stuff on that one. Just like building the plane, building the checklist is an ongoing process for me. I used one checklist until it finally became two pieces....worn in half due to the constant handling and folding. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 7, 2008, at 3:40 PM, Noel Loveys wrote: > > Lynn do you use lists??? I have a pre flight list, A pre start > list, a pre > take off list, a pre landing list and a shutdown list. And of course a > loading list for putting the plane on the trailer... it's on > floats and I > have o trailer it to the pond every time I fly. The pre take off > and pre > landing lists are on my knee pad. > > Noel > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Fuel drain, fuel filter, and a whatsit
Date: Oct 07, 2008
I seem to recall thinking of removing the finger strainers until I thought about what they provide, which is a very large area through which fuel can flow without clogging the fuel line. Think of your eavetroughs (sp?) as an example....you get some leaves at the downspout and the thing is clogged. But put a big ol' dome of screen over the top of the downspout, and the leaves still go there, but the larger area lets the water get through in most cases. You still have to clean it occasionally, but you never have to land your house in a farmers' field because of clogged leaves....HUH? : ) Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 7, 2008, at 6:10 PM, Lowell Fitt wrote: > > > Noel says,"The reason I mentioned my tanks are not >> sloshed is because it has happened that sloshing compound has >> separated in >> the tank and blocked finger strainers. > > Yes this happened - maybe two or three times out of a couple > thousand Kitfoxs. I is interesting what folks will do after an > incident or two. One of the threads after the Kreem separation and > the clogging of the finger strainers, was whether or not to remove > the finger strainers - and some did exactly that. I repeat, it is > interesting what folks do after hearing of an incident. For what > it's worth, my old Model IV had Kreem, finger strainers, filters > down stream of the wing tanks, wing tank drains, and a gascollator. > The only place I found anything during a preflight was in the wing > tanks, and finger strainers at anual. One significant wing tank > find at annual after removing the finger strainers was a chunk of > rubber, consistant with a piece broken off a fuel line presumably > from a 100ll pump - during pump maintenance? Every drop of gas > from the gas station went through a Mr. Funnel. The chunk of > rubber was exactly the size it would take to enter the fuel line > and lodge itself right at a connector. My new Model IV, exactly > the same minus the gascollator, most likely. > > Lowell > > ----- Original Message ----- From: "Noel Loveys" <noelloveys(at)yahoo.ca> > To: > Sent: Tuesday, October 07, 2008 9:18 AM > Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > >> Mine came in the plane. I expect you can get them through >> Aviall , Leavens >> (in Canada), Wicks Or even ACS. The reason I mentioned my tanks >> are not >> sloshed is because it has happened that sloshing compound has >> separated in >> the tank and blocked finger strainers. >> >> >> >> Noel >> >> >> >> From: owner-kitfox-list-server(at)matronics.com >> [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob >> Brennan >> Sent: Monday, October 06, 2008 11:50 PM >> To: kitfox-list(at)matronics.com >> Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit >> >> >> >> Noel - "finger strainers"? Where does one get those? I had to >> throw out what >> I think you are talking about on the outlet of my wing tank - I >> foolishly >> sloshed with it in and the Kreem did a great job of sealing the >> whole thing >> water-tight. Live and learn. >> >> >> >> Bob Brennan - N717GB >> >> 1991 UK Model 2 ELSA Kitfox >> >> Rotax 582 with 3 blade prop >> >> Wrightsville Pa >> >> >> >> _____ >> >> From: owner-kitfox-list-server(at)matronics.com >> [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Noel >> Loveys >> Sent: 06 October 2008 6:57 pm >> To: kitfox-list(at)matronics.com >> Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit >> >> You remove the fuel drain to measure it. The size refers to the >> part that >> screws into the bottom of your tank. >> >> >> >> I don't use any "filters" on my fuel supply they are too easy to >> block. I >> use finger strainers in the tanks ( no sloshing compound to come >> free) and a >> gascolator with a fuel screen.. I drip my gascolator before every >> flight >> and clean it every 25 hr. 50 hr. Would be ok. My father had a >> much larger >> engine in his C170B/LA-4 and they only got cleaned on the annual. >> >> >> >> The other little reservoir is for the water pump/rotary valve >> shaft. If you >> haven't noticed it going down then all is well. If the oil in it >> turns >> milky your RV shaft seal is toast. There are specific >> instructions for >> bleeding the injector pump and the RV shaft in the Rotax Manuals >> available >> from http://www.rotax-owner.com/ Check the tabs for engine >> manuals and >> download your manual in pdf format for your engine. >> >> >> >> >> >> Noel >> >> >> >> From: owner-kitfox-list-server(at)matronics.com >> [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob >> Brennan >> Sent: Monday, October 06, 2008 7:22 PM >> To: kitfox-list(at)matronics.com >> Subject: Kitfox-List: Fuel drain, fuel filter, and a whatsit >> >> >> >> Ok - showing my ignorance here... >> >> >> >> The first picture is of the fuel drain for the wing tank which >> tends to leak >> and needs replacing. I got as far as >> http://www.aircraftspruce.com/catalog/appages/safair.php but the >> CAV-110, >> 160, 170, and 180 all look a lot like it. I know what an NPT >> thread is but >> where is the 1/4" or 1/8" measurement taken? Or the other >> measurements? >> >> >> >> Second picture is my fuel filter. Any suggestions on a >> replacement? Advance >> Auto Parts or Manny Moe &Jack ok? >> >> >> >> Third picture is the whats-it. Obviously a reservoir with some >> sort of >> lubricant which hasn't gone down since I have owned the plane. >> Obviously >> something I need to know about and service. >> >> >> >> Bob Brennan - N717GB >> >> 1991 UK Model 2 ELSA Kitfox >> >> Rotax 582 with 3 blade prop >> >> Wrightsville Pa >> >> >> >> href="http://www.matronics.com/Navigator?Kitfox-List">http:// >> www.matronhref >> "http://forums.matronics.com">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http:// >> www.matronics.com/c >> >> >> > > ________________________________________________________________________________
Subject: Re: Ribs: Varnish vs Urethane vs Polyurethane
From: "jlfernan" <jlfernan(at)bellsouth.net>
Date: Oct 07, 2008
I used two part epoxy varnish, very tedious. How many coats is recommended for wing ribs? -------- Jorge Fernandez Supersport Fuselage/Forward Controls http://websites.expercraft.com/jlfernan/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p 7849#207849 ________________________________________________________________________________
From: Catz631(at)AOL.COM
Date: Oct 08, 2008
Subject: Re: Biennial Flight ReviewBiennial Flight Review
Bob, You do not need a gyro in your aircraft for the flight review. It is not required.You do need the flight review every two years.You would not be legal to fly and your insurance would most likely not cover you. You could do it in your Kitfox,Champ,Cub or any other aircraft. I just gave a review in to a guy who owned a Cirrus last week.(I have no time in a Cirrus) Make sure you have the time and endorsement marked in your logbook. Dick Maddux Pensacola,Fl **************New MapQuest Local shows what's happening at your destination. Dining, Movies, Events, News & more. Try it out! (http://local.mapquest.com/?ncid=emlcntnew00000001) ________________________________________________________________________________
Date: Oct 08, 2008
Subject: Re: Kreem chunks problem
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Tue, October 7, 2008 3:10 pm, Lowell Fitt wrote: > > Noel says,"The reason I mentioned my tanks are not >> sloshed is because it has happened that sloshing compound has separated in >> the tank and blocked finger strainers. > > Yes this happened - maybe two or three times out of a couple thousand > Kitfoxs. Lowell - seems like 10 years back or so on this list, I seem to recall more than a couple of times where people wanted to slosh the Fiberglas tanks because fuel was causing separation and leaking. Some just could not get the Kreem to stick well and you probably remember all the discussions about repeated sloshing with MEK to remove the Kreem. Some people thought the particular formulation of the Kreem was old and the newer formulations were fine. Some thought it was Ethanol or other oxygenated additives were causing the problem. In some cases it was thought that the Kreem wouldn't be successful if the tanks had been used with the offending gasoline long enough for the fuel to be absorbed somewhat in the Fiberglas. I was left with the impression that people that were successful sloshing did so on new and unused tanks with the most recent Kreem formulation. I could be wrong but it seemed to me like Kreem problems happened more than "two or three" times. Being the expert craftsman that you are, using Kreem was undoubtedly successful for you. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Kreem chunks problem
Date: Oct 08, 2008
I sloshed my 11-year-old, previously unused tanks in 2005, and to date have had no problem with using 100LL, with no more than 9 gallons...ever...of auto fuel being used. My exact entry into the builder's log reads: " 1-11-05 to 1-18-05...Rinsed fuel tanks with acetone. Sloshed tanks with Kreem. This was with the tanks already in the wings...WHAT A BITCH!" (Trying to completely rotate a 12-foot wing inside an 11-foot-10" ceiling will make you cuss.) So I think Paul is correct about the application of the Kreem....new or very carefully cleaned tanks probably are the most successful. I recall using 3 gallons of acetone...they are still in my shop marked #1, #2, and #3, and I use the stuff occasionally for cleanup. I had thought about draining the settled out stuff from the bottom of the containers, but haven't got around to it yet....just for grins. I had rinsed with the first gallon, saved it, used the second gallon, saved it, and then the third gallon came out pretty clean, so I figured I was finally done rinsing. Maybe if your tanks have already been used, a 4th or even 5th gallon of rinse is in order. And I left the stuff in there for hours at a time...then rotate...then more hours, etc. Maybe that's why it took me a week to get the job done. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 8, 2008, at 7:53 AM, Paul A. Franz, P.E. wrote: > > > > On Tue, October 7, 2008 3:10 pm, Lowell Fitt wrote: >> >> >> Noel says,"The reason I mentioned my tanks are not >>> sloshed is because it has happened that sloshing compound has >>> separated in >>> the tank and blocked finger strainers. >> >> Yes this happened - maybe two or three times out of a couple thousand >> Kitfoxs. > > Lowell - seems like 10 years back or so on this list, I seem to > recall more than a > couple of times where people wanted to slosh the Fiberglas tanks > because fuel was > causing separation and leaking. Some just could not get the Kreem > to stick well and > you probably remember all the discussions about repeated sloshing > with MEK to remove > the Kreem. Some people thought the particular formulation of the > Kreem was old and the > newer formulations were fine. Some thought it was Ethanol or other > oxygenated > additives were causing the problem. In some cases it was thought > that the Kreem > wouldn't be successful if the tanks had been used with the > offending gasoline long > enough for the fuel to be absorbed somewhat in the Fiberglas. I was > left with the > impression that people that were successful sloshing did so on new > and unused tanks > with the most recent Kreem formulation. I could be wrong but it > seemed to me like > Kreem problems happened more than "two or three" times. Being the > expert craftsman > that you are, using Kreem was undoubtedly successful for you. > > -- > Paul A. Franz, P.E. > PAF Consulting Engineers > Office 425.440.9505 > Cell 425.241.1618 > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Fuel drain, fuel filter, and a whatsit
Date: Oct 08, 2008
Lowell: I expect it was a gasoline additive that caused the Kreeme to separate... Which additive? With MOGAS there is no way to know. The recipe for gas, in this area where we have around six months of winter and six months of hard sledding, changes almost every week. Most of us may never know whatever it was that caused the Kreeme to separate. Of course it is also possible that the application of the Kreeme was faulty. BTW my tanks were not sloshed when I bought the plane. I am surprised that you found a piece of rubber in one of your tanks as you use a Mr. Funnel. I use a regular funnel with a felt liner to remove water. The finger strainers are there and my gascolator has a screen across the top of it so any dirt will stay in the bowl. That screen is fine enough that once a blue moon it does catch the occasional hair from the felt. I check my carb bowls on regular intervals and have never found so much as a hair in either of them. Unfortunately, because you may be trapped into using higher concentrations of ethanol in your fuel, the primary job of the gascolator separating water from the fuel, will not be done by that piece of equipment. So I can certainly see why carrying the weight and extra complexity of having a gascolator is not warranted in that case. However, if you run 100LL, then at least the gascolator will give you a low point to drip your fuel system. As for fuel filters... some like 'em, some not. If you have them keep them clean and change them at regular intervals. If you don't have them make sure you do at least have screens in the fuel system. As you can guess some of the comments above are not directed at you Lowell but to other readers of the thread. I know you have enough experience to make good decisions for your locale but I do enjoy the discussion. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lowell Fitt Sent: Tuesday, October 07, 2008 7:41 PM Subject: Re: Kitfox-List: Fuel drain, fuel filter, and a whatsit Noel says,"The reason I mentioned my tanks are not > sloshed is because it has happened that sloshing compound has separated in > the tank and blocked finger strainers. Yes this happened - maybe two or three times out of a couple thousand Kitfoxs. I is interesting what folks will do after an incident or two. One of the threads after the Kreem separation and the clogging of the finger strainers, was whether or not to remove the finger strainers - and some did exactly that. I repeat, it is interesting what folks do after hearing of an incident. For what it's worth, my old Model IV had Kreem, finger strainers, filters down stream of the wing tanks, wing tank drains, and a gascollator. The only place I found anything during a preflight was in the wing tanks, and finger strainers at anual. One significant wing tank find at annual after removing the finger strainers was a chunk of rubber, consistant with a piece broken off a fuel line presumably from a 100ll pump - during pump maintenance? Every drop of gas from the gas station went through a Mr. Funnel. The chunk of rubber was exactly the size it would take to enter the fuel line and lodge itself right at a connector. My new Model IV, exactly the same minus the gascollator, most likely. Lowell ----- Original Message ----- From: "Noel Loveys" <noelloveys(at)yahoo.ca> Sent: Tuesday, October 07, 2008 9:18 AM Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > Mine came in the plane. I expect you can get them through Aviall , > Leavens > (in Canada), Wicks Or even ACS. The reason I mentioned my tanks are not > sloshed is because it has happened that sloshing compound has separated in > the tank and blocked finger strainers. > > > Noel > > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob Brennan > Sent: Monday, October 06, 2008 11:50 PM > To: kitfox-list(at)matronics.com > Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > > Noel - "finger strainers"? Where does one get those? I had to throw out > what > I think you are talking about on the outlet of my wing tank - I foolishly > sloshed with it in and the Kreem did a great job of sealing the whole > thing > water-tight. Live and learn. > > > Bob Brennan - N717GB > > 1991 UK Model 2 ELSA Kitfox > > Rotax 582 with 3 blade prop > > Wrightsville Pa > > > _____ > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Noel Loveys > Sent: 06 October 2008 6:57 pm > To: kitfox-list(at)matronics.com > Subject: RE: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > You remove the fuel drain to measure it. The size refers to the part that > screws into the bottom of your tank. > > > I don't use any "filters" on my fuel supply they are too easy to block. I > use finger strainers in the tanks ( no sloshing compound to come free) and > a > gascolator with a fuel screen.. I drip my gascolator before every flight > and clean it every 25 hr. 50 hr. Would be ok. My father had a much > larger > engine in his C170B/LA-4 and they only got cleaned on the annual. > > > The other little reservoir is for the water pump/rotary valve shaft. If > you > haven't noticed it going down then all is well. If the oil in it turns > milky your RV shaft seal is toast. There are specific instructions for > bleeding the injector pump and the RV shaft in the Rotax Manuals available > from http://www.rotax-owner.com/ Check the tabs for engine manuals and > download your manual in pdf format for your engine. > > > Noel > > > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Bob Brennan > Sent: Monday, October 06, 2008 7:22 PM > To: kitfox-list(at)matronics.com > Subject: Kitfox-List: Fuel drain, fuel filter, and a whatsit > > > Ok - showing my ignorance here... > > > The first picture is of the fuel drain for the wing tank which tends to > leak > and needs replacing. I got as far as > http://www.aircraftspruce.com/catalog/appages/safair.php but the CAV-110, > 160, 170, and 180 all look a lot like it. I know what an NPT thread is but > where is the 1/4" or 1/8" measurement taken? Or the other measurements? > > > Second picture is my fuel filter. Any suggestions on a replacement? > Advance > Auto Parts or Manny Moe &Jack ok? > > > Third picture is the whats-it. Obviously a reservoir with some sort of > lubricant which hasn't gone down since I have owned the plane. Obviously > something I need to know about and service. > > > Bob Brennan - N717GB > > 1991 UK Model 2 ELSA Kitfox > > Rotax 582 with 3 blade prop > > Wrightsville Pa > > href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref > "http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Fuel drain
Date: Oct 08, 2008
Lynn: I print my lists on the confuser. Generally I will use a spreadsheet program. Then I laminate them with clear binding tape... the 1.5-2 in stuff. I apply the tape on both sides of each sheet to make it water proof. A good idea for float planes. The binding tape can be marked on with normal water based markers and wiped clear with a damp cloth. I figure the average small roll of tape available at the local drug store will do about a million sheets of paper... Ok that's a slight exaggeration. I did the same thing with my W&B sheet. We're supposed to carry one with us. I did out a W&B sheet for my plane with the regular data printed in. The blanks that I have to fill in I have some 3M magic tape over the binding tape. I can write on the "Magic" tape with a pencil and erase it several times before peeling off the "magic" tape and applying fresh. I do the same thing on my dead reckoning computer. The screen that you are supposed to draw you vector line on I put a small piece of tape with a tab for easy removal. Then I draw my line on the tape. That allows me to use a ball point if nothing else is around. One other thing I try to print the sheets a size that will easily clip to my knee board. Like yourself my check sheets last until the next time I find something I think should be on it. Sigtaturea Noel Loveys Campbellton, NL, Canada CDN AME intern, PP-Rec C-FINB, Kitfox III-A Aerocet 1100 floats noelloveys(at)yahoo.ca -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Tuesday, October 07, 2008 7:52 PM Subject: Re: Kitfox-List: Fuel drain Pre-flight check list? Absolutely! All of mine are on one sheet of paper. I just re-wrote it to include the "fuel pump ON" notation at 'engine start' and 'before takeoff' sections. And of course, I've had to up the allowable CHT temps after the recent probe location change, which resulted in reported temps higher than what Jabiru reported (because they didn't do it right, I like to think : ) ). One of these days I'll have it encased in plastic, but I never seem to be absolutely sure that I'm done writing it. I'll pencil in stuff of importance as I think of it/them, then print up a new one, then start to pencil in new stuff on that one. Just like building the plane, building the checklist is an ongoing process for me. I used one checklist until it finally became two pieces....worn in half due to the constant handling and folding. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Kreem chunks problem
Date: Oct 08, 2008
Hi Paul, Noel mentioned that the reason he hasn't Kreemed the wing tanks was because of the issue of Kreem coming loose and blocking the finger strainers. I can recall only one instance that I am aware of when that happened. Granted there are tons of Kitfoxes out there without list affiliation, but I doubt there were many instances of Kreem problems, because back then, the factory was very keen on posting Service Bulletins if it determined there were issues. There is one Service Bulletin regarding an unnamed sloshing compound coming loose in an aluminum header tank. In the search list it is erroneosly dated 1999 covering the general time span of the LV Howell instance, but the date on the Denney bulletin is 1991. The LV Howell instance was on one of the early Alaska adventures. http://www.sportflight.com/alaska/KingEpilogMain.htm Check day eleven. There may have been others where flaking occurred, but I am not aware of other total blockages from loose Kreem or other instances where large pieces came out - 8X8". I mentioned two or three to be a tad liberal. As Lynn suggested, it may have been due to poorly prepared internal surfaces. The reason for my post is pretty much as you mention. It caused a real firestorm, so to speak. Many seemed to become Kreem phobic and took great lengths to either reslosh or remove it. Others just added it to their prefight and went on flying. I have been on flights of ten with friends to the Idaho back country. None of these guys are on the list, and none with Kreem issues and none concerned with Kreem. And most of them with Kitfoxes from the Kreem issue era. I just wonder how many of the resloshers actually had issues with the Kreem. Lowell ----- Original Message ----- From: "Paul A. Franz, P.E." <paul(at)eucleides.com> Sent: Wednesday, October 08, 2008 4:53 AM Subject: Kitfox-List: Re: Kreem chunks problem > > > > On Tue, October 7, 2008 3:10 pm, Lowell Fitt wrote: >> >> Noel says,"The reason I mentioned my tanks are not >>> sloshed is because it has happened that sloshing compound has separated >>> in >>> the tank and blocked finger strainers. >> >> Yes this happened - maybe two or three times out of a couple thousand >> Kitfoxs. > > Lowell - seems like 10 years back or so on this list, I seem to recall > more than a > couple of times where people wanted to slosh the Fiberglas tanks because > fuel was > causing separation and leaking. Some just could not get the Kreem to stick > well and > you probably remember all the discussions about repeated sloshing with MEK > to remove > the Kreem. Some people thought the particular formulation of the Kreem was > old and the > newer formulations were fine. Some thought it was Ethanol or other > oxygenated > additives were causing the problem. In some cases it was thought that the > Kreem > wouldn't be successful if the tanks had been used with the offending > gasoline long > enough for the fuel to be absorbed somewhat in the Fiberglas. I was left > with the > impression that people that were successful sloshing did so on new and > unused tanks > with the most recent Kreem formulation. I could be wrong but it seemed to > me like > Kreem problems happened more than "two or three" times. Being the expert > craftsman > that you are, using Kreem was undoubtedly successful for you. > > -- > Paul A. Franz, P.E. > PAF Consulting Engineers > Office 425.440.9505 > Cell 425.241.1618 > > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Fuel drain
Date: Oct 08, 2008
I use the "confuser" printer too, printing on a half-sheet of 8.5 x 11. I hadn't thought of using wide tape for the lamination process...thanks for the tip...saves me a trip to the lamination store. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 8, 2008, at 11:38 AM, Noel Loveys wrote: > Lynn: > > > I print my lists on the confuser. Generally I will use a > spreadsheet program. Then I laminate them with clear binding > tape... the 1.5-2 in stuff. > > Noel Loveys > > Campbellton, NL, Canada > > CDN AME intern, PP-Rec > > C-FINB, Kitfox III-A > > Aerocet 1100 floats > > noelloveys(at)yahoo.ca ________________________________________________________________________________
Subject: Throttle springs
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 08, 2008
Hi: I'm new here, having just purchased a Kitfox IV Speedster with a Rotax 912UL. The throttle springs are set to open the throttle in the event of a linkage failure. OK, but the springs are so strong that they pull the cable right past the ratchet in a vernier throttle. I'm using a collet type throttle, but as soon as I loosen the collet, the springs try to pull the throttle out of my hand. Is there a lighter spring available? What have you done and where did you get the springs? Jim Feldmann Kitfox IV Speedster 912UL N629JB Read this topic online here: http://forums.matronics.com/viewtopic.php?p 7923#207923 ________________________________________________________________________________
Date: Oct 08, 2008
Subject: Mr Funnel for MoGas not airport 100LL
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Wed, October 8, 2008 8:16 am, Noel Loveys wrote: > I am surprised that you found a piece of rubber in one of your tanks as you > use a Mr. Funnel. The way I intyerpret what he said is; he uses that funnel every single time he puts in MoGas from, I presume, gas cans. He doesn't use the filter funnel at airports when filling with 100LL so that's how he knows he got the piece of gasket or O-ring from an airport filling, not from using MoGas. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: "floran higgins" <cliffh(at)outdrs.net>
Subject: Re: Throttle springs
Date: Oct 08, 2008
I bought lighter springs from the local Ace Hardware store. Floran Higgins Helena, Mt Speedster 912 ULS ----- Original Message ----- From: "Jim Feldmann" <feldesign(at)earthlink.net> Sent: Wednesday, October 08, 2008 11:25 AM Subject: Kitfox-List: Throttle springs > > > Hi: > > I'm new here, having just purchased a Kitfox IV Speedster with a Rotax > 912UL. > > The throttle springs are set to open the throttle in the event of a > linkage failure. OK, but the springs are so strong that they pull the > cable right past the ratchet in a vernier throttle. I'm using a collet > type throttle, but as soon as I loosen the collet, the springs try to pull > the throttle out of my hand. > > Is there a lighter spring available? What have you done and where did you > get the springs? > > Jim Feldmann > Kitfox IV Speedster > 912UL N629JB > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 7923#207923 > > > ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Throttle springs
Date: Oct 08, 2008
Jim, The way I did mine in order not to overide the safety issue, is to put a counter acting spring between the bellcrand behind the panel and the panel. I experimented with springs until I found one that almost perfectly matched the throttle springs. Others have used softer springs on the carbs. I think most were hardware store variety springs. Lowell ----- Original Message ----- From: "Jim Feldmann" <feldesign(at)earthlink.net> Sent: Wednesday, October 08, 2008 10:25 AM Subject: Kitfox-List: Throttle springs > > > Hi: > > I'm new here, having just purchased a Kitfox IV Speedster with a Rotax > 912UL. > > The throttle springs are set to open the throttle in the event of a > linkage failure. OK, but the springs are so strong that they pull the > cable right past the ratchet in a vernier throttle. I'm using a collet > type throttle, but as soon as I loosen the collet, the springs try to pull > the throttle out of my hand. > > Is there a lighter spring available? What have you done and where did you > get the springs? > > Jim Feldmann > Kitfox IV Speedster > 912UL N629JB > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 7923#207923 > > > ________________________________________________________________________________
From: "Ed Gray" <egraylaw(at)swbell.net>
Subject: Leading edge
Date: Oct 08, 2008
Needing advice or input about leading edge. Now building KF II and about to cover wings. I have installed the new plastic leading edge cuff and intend to cover the upper leading wing surface with aluminum over the upper false ribs. The alum. Is 12 inches wide and will butt against the leading edge cuff, epoxied and riveted to the ribs and spar, and covered with ceconite. My concern is the potential of oil-canning or ripples due to wing flexing. The purpose is to smooth the leading edge. The weight penalty is six pounds (maybe less since less finish will be needed). I plan on segmenting the aluminum material at alternate ribs to avoid oil-canning. Either cut the material completely or slit it from 2 inches behind leading edge through the trailing edge with a saw kerf. So, all you engineers (pro or otherwise), please think this over and post your input or advice. Also, my fuel system plan is each six gallon wing tank routed to the alum. 1.1 gallon header tank mounted behind the right seat, which feeds into a facet pump under right seat then to the supplied cutoff valve below the throttle cable, then to the gascolater on the lower right front side of firewall, then up to the impulse pump on the firewall and out to the bing carbs on the 582. Vapor return line from the alum header back to the right wing tank. The left tank will have a fuel valve on the headrack, so I can isolate the two tanks and only fuel the right side for short flights. Plan to use the Facet on takeoff and steep climb, per Lynn Mattesen. Anyone see problems with my plan? Thanks for advice. Do not archive. Ed Gray, Dallas, KFII No. 705, 582 grayhead, GSC 3 blade PS I have a backpack emergency chute to wear while I test the plane. I have jumped before, but does anybody know someone who has bailed out of a Kitfox, ie. Any problem getting the door open or clearing the lift strut? egraylaw(at)swbell.net ________________________________________________________________________________
From: "Brian Morissette" <brianm(at)snolab.ca>
Subject: Throttle springs
Date: Oct 08, 2008
Hi I added a spring the same way as Lowell and it is working fine. When the throttle lock is depressed there is a very slight opening of the throttle but nothing like before. Purchased the spring at a local hardware store Brian -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lowell Fitt Sent: October 8, 2008 2:44 PM Subject: Re: Kitfox-List: Throttle springs Jim, The way I did mine in order not to overide the safety issue, is to put a counter acting spring between the bellcrand behind the panel and the panel. I experimented with springs until I found one that almost perfectly matched the throttle springs. Others have used softer springs on the carbs. I think most were hardware store variety springs. Lowell ----- Original Message ----- From: "Jim Feldmann" <feldesign(at)earthlink.net> Sent: Wednesday, October 08, 2008 10:25 AM Subject: Kitfox-List: Throttle springs > > > Hi: > > I'm new here, having just purchased a Kitfox IV Speedster with a Rotax > 912UL. > > The throttle springs are set to open the throttle in the event of a > linkage failure. OK, but the springs are so strong that they pull the > cable right past the ratchet in a vernier throttle. I'm using a collet > type throttle, but as soon as I loosen the collet, the springs try to pull > the throttle out of my hand. > > Is there a lighter spring available? What have you done and where did you > get the springs? > > Jim Feldmann > Kitfox IV Speedster > 912UL N629JB > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 7923#207923 > > > ________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: Re: Another Throttle springs problem
Date: Oct 08, 2008
________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: test
Date: Oct 08, 2008
=======AVGMAIL-48ED21610000=======-- ________________________________________________________________________________
Subject: Fuel drain
From: gary.algate(at)sandvik.com
Date: Oct 09, 2008
Thanks John - I'll give the viton a try Gary Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from ________________________________________________________________________________
Date: Oct 08, 2008
Subject: Re: Leading edge
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Wed, October 8, 2008 12:25 pm, Ed Gray wrote: > Needing advice or input about leading edge. > Now building KF II and about to cover wings. I have installed the new > plastic leading edge cuff and intend to cover the upper leading wing surface > with aluminum over the upper false ribs. The alum. Is 12 inches wide and > will butt against the leading edge cuff, epoxied and riveted to the ribs and > spar, and covered with ceconite. Ceconite? Really? Not using Poly-Fiber? It's been a while since I compared them but what's recorded in my head is not more than my conclusion and that was that Poly-Fiber a better choice. <http://www.polyfiber.com/stits/index.htm> It's lighter, won't support combustion and is more easily repairable. As to the Aluminum idea, customizations can look very nice but every ounce you can save in weight is one that you'll wish you had more of when you get to flying. It's extra work, extra cost, extra weight and doing so is bound to extend the time before you start flying. Even with your ideas for preventing "oil canning", you can't be certain of that without some pretty complex modeling or field trials. Also you're bound to introduce bending stress concentrations at the relief joints where the design was intended for a uniformly distrubuted load. > PS I have a backpack emergency chute to wear while I test the plane. I have > jumped before, but does anybody know someone who has bailed out of a Kitfox, > ie. Any problem getting the door open or clearing the lift strut? > egraylaw(at)swbell.net If you're able to escape and you're high enough above ground, then that would work. But you'd surely lose your aircraft. Using a BRS ballistic parachute, achieves nearly instantaneous deployment and would likely save you and the plane. Some history <http://www.brsparachutes.com/About+BRS/BRS+History/default.aspx> contact them to find the current cost and the weight. <http://www.brsparachutes.com/Contact+Us/default.aspx> Then tell us what you have decided. I'm going to put one in my Merlin GT because I'm just not at all certain about what will happen when being pulled by a Rotax 914. That's more engine than has been used on any I know, although using a 912 is common. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
Subject: Re: Throttle springs
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 08, 2008
Just got back from the hanger and I took a picture of the linkage I am talking about. It seems like that is an awful lot of spring just to open the throttle in case of a linkage failure. Not sure I would like to see what happens if the linkage only fails on one side either. The main problems though are the difficulty in holding a specific throttle setting during approach, and the fact that the throttle creeps open during cruise. Jim Read this topic online here: http://forums.matronics.com/viewtopic.php?p 7968#207968 Attachments: http://forums.matronics.com//files/dscf1265_171.jpg ________________________________________________________________________________
From: Jim_and_Lucy Chuk <thesupe(at)hotmail.com>
Subject: Re: Throttle springs
Date: Oct 08, 2008
Sorry to be picky=2C but it looks like the choke cable could use some atten tion also. Jim Chuk Kitfox 4 building Avid MK IV flying Mn> Subject: Ki tfox-List: Re: Throttle springs> From: feldesign(at)earthlink.net> Date: Wed List message posted by: "Jim Feldmann" > > Just go t back from the hanger and I took a picture of the linkage I am talking abo ut. It seems like that is an awful lot of spring just to open the throttle in case of a linkage failure. Not sure I would like to see what happens if the linkage only fails on one side either.> > The main problems though are the difficulty in holding a specific throttle setting during approach=2C an d the fact that the throttle creeps open during cruise.> > Jim> > > > > Rea d this topic online here:> > http://forums.matronics.com/viewtopic.php?p= 207968#207968> > > > > Attachments: > > http://forums.matronics.com//files/ ==============> > > _________________________________________________________________ See how Windows connects the people=2C information=2C and fun that are part of your life. ________________________________________________________________________________
Date: Oct 08, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Leading edge
At 12:25 PM 10/8/2008, you wrote: >I have installed the new plastic leading edge cuff and intend to >cover the upper leading wing surface with aluminum over the upper false ribs. Do you mean you have installed the PVC leading edge from a IV onto a II? Or is there some other leading edge treatment for a II I am not aware of? (I thought they used the aluminum tube as the leading edge.) >The alum. Is 12 inches wide and will butt against the leading edge >cuff, epoxied and riveted to the ribs and spar, and covered with >ceconite. My concern is the potential of oil-canning or ripples due >to wing flexing. A reasonable concern, considering how much flex I see when I fly. If I were you I would definitely hang the plane by the tips before covering and jump up and down on the fuselage while observing the top skin. It should be pretty obvious if there's going to be a problem. >then to the gascolater on the lower right front side of firewall, Well the gascolator won't do much, and certainly won't pick up any water, since the height of the valve precludes any water reaching it from the tanks. You also didn't mention filters, which are a good idea and a topic of much previous discussion, (hint, hint,) here. I have been flying a similar configuration 300 hours without any aux pump, and with a race car filter. I do, however, rebuild the fuel pump every year. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
Subject: Re: Throttle springs
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 08, 2008
No, no... picky is good. :D What did you see about the choke linkage that bothers you? Jim Read this topic online here: http://forums.matronics.com/viewtopic.php?p 7987#207987 ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Leading edge
Date: Oct 08, 2008
Hi Ed I am currently doing just as you propose. First, regarding the leading edge, I had someone come into my hangar as I was working on the first wing, and mentioned that he had spoken to Harry Riblet about the Kitfox wing. I can't recall who it was, unfortunately. Mr. Riblet said that the biggest problem with the Kitfox design was that the most critical portion of the airfoil was the initial 10% of chord on the upper surface. That is the first five inches on our wing. That is where the fabric on the typical Kitfox wing dips down behind the forward spar between the ribs and false ribs. In talking to others, I suppose the major performance benefit, if there is in fact such a thing, would be near stall where flow separation starts - maybe reducing stall speed. Cruise, don't know, but laminar flow should be improved. I have done one wing and there are some tricks. Some I solved and others I guessed at with proof after flight. Regarding oil canning, a possibility, I suppose, but there are lots of airplanes out there with aluminum leading edge - Rans for example. Lowell ----- Original Message ----- From: "Ed Gray" <egraylaw(at)swbell.net> Sent: Wednesday, October 08, 2008 12:25 PM Subject: Kitfox-List: Leading edge > Needing advice or input about leading edge. > > > Now building KF II and about to cover wings. I have installed the new > plastic leading edge cuff and intend to cover the upper leading wing > surface > with aluminum over the upper false ribs. The alum. Is 12 inches wide and > will butt against the leading edge cuff, epoxied and riveted to the ribs > and > spar, and covered with ceconite. My concern is the potential of > oil-canning > or ripples due to wing flexing. The purpose is to smooth the leading > edge. > The weight penalty is six pounds (maybe less since less finish will be > needed). I plan on segmenting the aluminum material at alternate ribs to > avoid oil-canning. Either cut the material completely or slit it from 2 > inches behind leading edge through the trailing edge with a saw kerf. > > > So, all you engineers (pro or otherwise), please think this over and post > your input or advice. Also, my fuel system plan is each six gallon wing > tank routed to the alum. 1.1 gallon header tank mounted behind the right > seat, which feeds into a facet pump under right seat then to the supplied > cutoff valve below the throttle cable, then to the gascolater on the lower > right front side of firewall, then up to the impulse pump on the firewall > and out to the bing carbs on the 582. Vapor return line from the alum > header back to the right wing tank. The left tank will have a fuel valve > on > the headrack, so I can isolate the two tanks and only fuel the right side > for short flights. Plan to use the Facet on takeoff and steep climb, per > Lynn Mattesen. Anyone see problems with my plan? Thanks for advice. Do > not archive. > > > Ed Gray, Dallas, KFII No. 705, 582 grayhead, GSC 3 blade > > > PS I have a backpack emergency chute to wear while I test the plane. I > have > jumped before, but does anybody know someone who has bailed out of a > Kitfox, > ie. Any problem getting the door open or clearing the lift strut? > egraylaw(at)swbell.net > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Throttle springs
Date: Oct 08, 2008
Oops.....another reason that one carb is maybe a better way to go in engines. I hadn't thought about you guys with the two carbs, and a runaway bank of cylinders. That sure changes the "get her home" tactic of controlling rpm with the key switch. Does anybody out there run Aerocarbs on Rotax's? That has no bearing on the topic, but I'm curious. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 8, 2008, at 6:31 PM, Jim Feldmann wrote: > Not sure I would like to see what happens if the linkage only fails > on one side either. > > The main problems though are the difficulty in holding a specific > throttle setting during approach, and the fact that the throttle > creeps open during cruise. > > Jim > ________________________________________________________________________________
From: Michael Gibbs <MichaelGibbs(at)cox.net>
Subject: Re: Leading edge
Date: Oct 08, 2008
On Oct 8, 2008, at 12:25 PM, "Ed Gray" wrote: > Needing advice or input about leading edge. > I'm really intrigued by this new composite leading edge John McBean announced the other day. I'd be inclined to wait and see how that works out and what they end up charging for it. Mike G. N728KF, Kitfox IV-1200 Speedster Phoenix, AZ ________________________________________________________________________________
From: Jim_and_Lucy Chuk <thesupe(at)hotmail.com>
Subject: Re: Throttle springs
Date: Oct 09, 2008
Looked to me like some of the strands on the choke cable were broke off whe re the screw holds the cabel to the choke lever. Take care=2C Jim Chuk Kitfox 4 building Mn> Subject: Kitfox-List: Re: Throttle springs> From: fe ldesign(at)earthlink.net> Date: Wed=2C 8 Oct 2008 17:47:21 -0700> To: kitfox-l design(at)earthlink.net>> > No=2C no... picky is good. :D > > What did you see about the choke linkage that bothers you?> > Jim> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.php?p 7987#207987 ==========> > > _________________________________________________________________ Want to do more with Windows Live? Learn =9310 hidden secrets=94 from Jamie . http://windowslive.com/connect/post/jamiethomson.spaces.live.com-Blog-cns!5 50F681DAD532637!5295.entry?ocid=TXT_TAGLM_WL_domore_092008 ________________________________________________________________________________
Date: Oct 09, 2008
Subject: Re: Leading edge : best and most amusing test procedure
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Wed, October 8, 2008 5:09 pm, Guy Buchanan wrote: > A reasonable concern, considering how much flex I see when I fly. If > I were you I would definitely hang the plane by the tips before > covering and jump up and down on the fuselage while observing the top > skin. It should be pretty obvious if there's going to be a problem. That ought do to it alright! :) Should be a cartoon showing this! -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Mr Funnel for MoGas not airport 100LL
Date: Oct 09, 2008
Long ago, when the earth was green and we had several grades of aviation gas, we also used to pump our gas into the planes. In those days we used a felt in a funnel to fill the wing tanks. Of course there were 90 gallon (Imp) barrels cached all over the place and everyone flying carried a hand pump. The idea was as long as we carried the funnel and felt we may as well use it. It is surprising how small the droplets of water in contaminated fuel are that get caught in a felt. Fast forward a few decades and all the small commercial planes I worked on, all had well used funnels, plastic now, with equally well used felts. I guess that is the reason I assumed that Lowell would have used the funnel all the time. Yes, using a funnel makes fuelling the plane a little longer. We always refuelled after a flight as that will help keep down condensation. Because I tow my plane after every flight I have to do the opposite... I defuel the plane to keep my wings lighter. One other thing I always do is to wait twenty minutes after fuelling a plane before starting the engine. This gives any water in the fuel a chance to settle out and be drained off the sumps. A few years ago a fellow spun his Lake, not sure if it was a 4 or a Musketeer, into the pavement at Stephenville airport (CYJT) The investigation determined his engine stalled on takeoff because of water in the fuel. Friends who were at the airport that day said he flew in, no problems refuelled from the pumps and immediately tried to take off. There was some water found in the underground tanks... We figure the rest of the water was found in the a plane. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Paul A. Franz, P.E. Sent: Wednesday, October 08, 2008 3:10 PM Subject: RE: Kitfox-List: Mr Funnel for MoGas not airport 100LL On Wed, October 8, 2008 8:16 am, Noel Loveys wrote: > I am surprised that you found a piece of rubber in one of your tanks as you > use a Mr. Funnel. The way I intyerpret what he said is; he uses that funnel every single time he puts in MoGas from, I presume, gas cans. He doesn't use the filter funnel at airports when filling with 100LL so that's how he knows he got the piece of gasket or O-ring from an airport filling, not from using MoGas. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
Subject: Throttle springs and HS adjustment
From: "larry huntley" <asq(at)roadrunner.com>
Date: Oct 09, 2008
Hi Folks, I have a different problem with a throttle spring. I am working on a Kitfox 2 (N815TL) with a 582 Rotax and 2 Bing carburetors.The aircraft has over 500 hours and is on at least its third owner. He wants to learn to fly on this bird,so I am concerned about getting everything right. I am familiar with Kitfox . I built a 4-1200 / Soob on which I have 500hrs. On the model 2 the spring(s) is quite strong and pulls to CLOSE the throttle. In case of a failure of the throttle cable, it seems that it would shut the engine down. Is this the normal situation for this aircraft? I know absolutely nothing about Rotax engines so any help will be beneficial. This plane has a vernier throttle( which I don't care for) and the spring is strong enough to make the vernier difficult to manage. I have flown the plane only once. It seems to be a fine aircraft. The other problem with this model 2 is the elevator. It is in the bottom of two holes at the leading edge. In flight the stick is much farther forward than in any other aircraft I have flown. If you line up the elevator and the horizontal stabilizer on the ground,this stick is in what feels like a more normal position. This means that in flight the elevator must be well into the down position. The owner says the seller had taken him for a ride in the plane,so he must have been flying it like this. Don't know how many of the 500 hours he put on it. Sorry to be so long-winded,but wanted to give enough info to be able to get some logical responses. Thank you for any help. Larry Huntley - KF 4-1200 - Soob EA81 -AMAX redrive - Warp Drive prop N234EE 506 HRS Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8045#208045 ________________________________________________________________________________
Subject: Re: Throttle springs
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 09, 2008
Thanks Jim, I will check all cables for broken strands. Jim Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8048#208048 ________________________________________________________________________________
Subject: Re: Throttle springs and HS adjustment
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 09, 2008
larry huntley wrote: > Hi Folks, > I have a different problem with a throttle spring. I am working on a > Kitfox 2 (N815TL) with a 582 Rotax and 2 Bing carburetors.The aircraft has > over 500 hours and is on at least its third owner. He wants to learn to fly > on this bird,so I am concerned about getting everything right. > I am familiar with Kitfox . I built a 4-1200 / Soob on which I have > 500hrs. > On the model 2 the spring(s) is quite strong and pulls to CLOSE the > throttle. In case of a failure of the throttle cable, it seems that it would > shut the engine down. Is this the normal situation for this aircraft? I know > absolutely nothing about Rotax engines so any help will be beneficial. This > plane has a vernier throttle( which I don't care for) and the spring is > strong enough to make the vernier difficult to manage. I have flown the > plane only once. It seems to be a fine aircraft. > The other problem with this model 2 is the elevator. It is in the bottom > of two holes at the leading edge. In flight the stick is much farther > forward than in any other aircraft I have flown. If you line up the elevator > and the horizontal stabilizer on the ground,this stick is in what feels like > a more normal position. This means that in flight the elevator must be well > into the down position. The owner says the seller had taken him for a ride > in the plane,so he must have been flying it like this. Don't know how many > of the 500 hours he put on it. > Sorry to be so long-winded,but wanted to give enough info to be able to > get some logical responses. > Thank you for any help. Larry Huntley - KF 4-1200 - Soob > EA81 -AMAX redrive - Warp Drive prop N234EE 506 HRS Larry, The throttle system you describe is normal for the Rotax two strokes. The cables are pretty robust. I do not know of any failures in flight. I have and prefer a friction type throttle. I don't like the vernier either. That Horizontal stab/stick/elevator position is odd. Two things come to mind. An adverse aft center of gravity and/or the flaperon rigging is out of wack. Did you have to hold forward pressure on the stick for level flight? -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8060#208060 ________________________________________________________________________________
Date: Oct 09, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Throttle springs and HS adjustment
At 08:07 AM 10/9/2008, you wrote: >On the model 2 the spring(s) is quite strong and pulls to CLOSE the >throttle. In case of a failure of the throttle cable, it seems that it would >shut the engine down. Is this the normal situation for this aircraft? Yes and no. I have a big spring inside the cabin that offsets the carb springs so I have no load on the vernier. Ideally you should have it set up so the carbs go full throttle in case of breakage, but there's no way to do that with the motorcycle carbs on the 582. > In flight the stick is much farther >forward than in any other aircraft I have flown. Possibly a seriously aft CG. I'd check it. Also make sure the flaperons aren't reflexed up, as they are used for trim on the model II. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
Subject: Model IV pre-formed windshield
From: "Giovanni Day" <thedays(at)mchsi.com>
Date: Oct 09, 2008
I am wondering what kind of luck people are having with the Model IV pre-formed windshield. Specifically scratch resistance, crazing and cracking. Thanks -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8065#208065 ________________________________________________________________________________
From: Jim_and_Lucy Chuk <thesupe(at)hotmail.com>
Subject: Model IV pre-formed windshield
Date: Oct 09, 2008
Never got a chance to try mine out=2C the guy I bought my kit from had boug ht the preformed windshield in 1994 when he bought the kit. Paid about $35 0 for it also. After I had the butt and center ribs on the fusaloge=2C I t ook the windshield and set it up in place. I walke around the plane and l ifted up the font corner of the windshield about an inch to move it just a bit and I heard a little snap. No real pressure on it it or anything=2C bu t it had cracked right where it makes the sharpest bend. What a waste of m oney. It had sat in the big box it came in=2C maybe it was brittle because of it's age=2C I don't know. So far I have cut some pieces out of it and heat formed some wingtip light lens caps. It seems to work for that. I wo uld just get the lexan if it was me and make my own windshield. Jim Chuk Kitfox 4 building. Mn> Subject: Kitfox-List: Model IV pre-formed windshiel d> From: thedays(at)mchsi.com> Date: Thu=2C 9 Oct 2008 10:32:59 -0700> To: kit > > I am wondering what kind of luck people are having with the Model IV pre-formed windshield. Specifically scratch resistance=2C crazing and cracking.> > Thanks> > --------> _____________________________ __________> Giovanni Day> Model 4 speedster 912> > > > > Read this topic on line here:> > http://forums.matronics.com/viewtopic.php?p 8065#208065> ==========> > > _________________________________________________________________ See how Windows connects the people=2C information=2C and fun that are part of your life. ________________________________________________________________________________
From: "floran higgins" <cliffh(at)outdrs.net>
Subject: Re: Model IV pre-formed windshield
Date: Oct 09, 2008
I have had the preformed windshield on my Speedster for three years. I have not had any cracks, scratchs, or crazing with it. Floran Higgins Speedster 912ULS ----- Original Message ----- From: Jim_and_Lucy Chuk To: kitfox-list(at)matronics.com Sent: Thursday, October 09, 2008 12:00 PM Subject: RE: Kitfox-List: Model IV pre-formed windshield Never got a chance to try mine out, the guy I bought my kit from had bought the preformed windshield in 1994 when he bought the kit. Paid about $350 for it also. After I had the butt and center ribs on the fusaloge, I took the windshield and set it up in place. I walke around the plane and lifted up the font corner of the windshield about an inch to move it just a bit and I heard a little snap. No real pressure on it it or anything, but it had cracked right where it makes the sharpest bend. What a waste of money. It had sat in the big box it came in, maybe it was brittle because of it's age, I don't know. So far I have cut some pieces out of it and heat formed some wingtip light lens caps. It seems to work for that. I would just get the lexan if it was me and make my own windshield. Jim Chuk Kitfox 4 building. Mn > Subject: Kitfox-List: Model IV pre-formed windshield > From: thedays(at)mchsi.com > Date: Thu, 9 Oct 2008 10:32:59 -0700 > To: kitfox-list(at)matronics.com > > > I am wondering what kind of luck people are having with the Model IV pre-formed windshield. Specifically scratch resistance, crazing and cracking. > > Thanks > > -------- > _______________________________________ > Giovanni Day > Model 4 speedster 912 > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8065#208065 > > > > > > > > > ------------------------------------------------------------------------- ----- See how Windows connects the people, information,/msnnkwxp1020093175mrt/direct/01/' target='_new'>See Now ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Model IV pre-formed windshield
Date: Oct 09, 2008
I have had the LP Aeroplastic preformed windshield/skylight in my Speedster for 2 1/2 years with nary a problem. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 9, 2008, at 3:58 PM, floran higgins wrote: > I have had the preformed windshield on my Speedster for three > years. I have not had any cracks, scratchs, or crazing with it. > > Floran Higgins > Speedster > 912ULS > ----- Original Message ----- > From: Jim_and_Lucy Chuk > To: kitfox-list(at)matronics.com > Sent: Thursday, October 09, 2008 12:00 PM > Subject: RE: Kitfox-List: Model IV pre-formed windshield > > Never got a chance to try mine out, the guy I bought my kit from > had bought the preformed windshield in 1994 when he bought the > kit. Paid about $350 for it also. After I had the butt and center > ribs on the fusaloge, I took the windshield and set it up in > place. I walke around the plane and lifted up the font corner of > the windshield about an inch to move it just a bit and I heard a > little snap. No real pressure on it it or anything, but it had > cracked right where it makes the sharpest bend. What a waste of > money. It had sat in the big box it came in, maybe it was brittle > because of it's age, I don't know. So far I have cut some pieces > out of it and heat formed some wingtip light lens caps. It seems > to work for that. I would just get the lexan if it was me and make > my own windshield. Jim Chuk Kitfox 4 building. Mn > > > Subject: Kitfox-List: Model IV pre-formed windshield > > From: thedays(at)mchsi.com > > Date: Thu, 9 Oct 2008 10:32:59 -0700 > > To: kitfox-list(at)matronics.com > > > > > > > I am wondering what kind of luck people are having with the Model > IV pre-formed windshield. Specifically scratch resistance, crazing > and cracking. > > > > Thanks > > > > -------- > > _______________________________________ > > Giovanni Day > > Model 4 speedster 912 > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p 8065#208065 > > > > > > > > > > > > > > > > > > > See how Windows connects the people, information,/ > msnnkwxp1020093175mrt/direct/01/' target='_new'>See Nowhref="http:// > www.matronics.com/Navigator?Kitfox-List">http:// > www.matronhref="http://forums.matronics.com">http:// > forums.matronics.comhref="http://www.matronics.com/ > contribution">http://www.matronics.com/c_- > ============================================================ _- > http://www.matronics.com/Navigator?Kitfox-List_- > ============================================================ _- > forums.matronics.com_- > ============================================================ _- > contribution_- > =========================================================== ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: "Giovanni Day" <thedays(at)mchsi.com>
Date: Oct 09, 2008
Called about a 4x8 sheet today and it was $213 until the next shipment when it will go up again. The preformed is going to cost about $500 to buy and get here. I have replaced three of the non-preformed ones in the last 1.5 years and it is growing old. The first one broke after being on for several months but never flown. It was the old rhino 0.125 that came with the kit in the 90s. The next two were plexiglass not lexan so I guess I was asking for it with those. I want something that will last a long time and look nice. Anyone else?? -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8098#208098 ________________________________________________________________________________
Subject: Re: Throttle springs and HS adjustment
From: gary.algate(at)sandvik.com
Date: Oct 10, 2008
Larry It is normal for the 582 to spring closed. To make this a bit more manageable you can use the same method as the guys with the 912's and use a counterbalance spring on the bellcrank to arrive at the best feel for you. I got a hell of a shock when I first flew the Jabiru powered Kitfox after flying my 582 model as when I pushed the vernier know in to taxi it immediately leapt to full throttle. Gave my passenger quite a fright - Me too! Gary Algate Classic 4 jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "larry huntley" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 01:54 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Throttle springs and HS adjustment Hi Folks, I have a different problem with a throttle spring. I am working on a Kitfox 2 (N815TL) with a 582 Rotax and 2 Bing carburetors.The aircraft has over 500 hours and is on at least its third owner. He wants to learn to fly on this bird,so I am concerned about getting everything right. I am familiar with Kitfox . I built a 4-1200 / Soob on which I have 500hrs. On the model 2 the spring(s) is quite strong and pulls to CLOSE the throttle. In case of a failure of the throttle cable, it seems that it would shut the engine down. Is this the normal situation for this aircraft? I know absolutely nothing about Rotax engines so any help will be beneficial. This plane has a vernier throttle( which I don't care for) and the spring is strong enough to make the vernier difficult to manage. I have flown the plane only once. It seems to be a fine aircraft. The other problem with this model 2 is the elevator. It is in the bottom of two holes at the leading edge. In flight the stick is much farther forward than in any other aircraft I have flown. If you line up the elevator and the horizontal stabilizer on the ground,this stick is in what feels like a more normal position. This means that in flight the elevator must be well into the down position. The owner says the seller had taken him for a ride in the plane,so he must have been flying it like this. Don't know how many of the 500 hours he put on it. Sorry to be so long-winded,but wanted to give enough info to be able to get some logical responses. Thank you for any help. Larry Huntley - KF 4-1200 - Soob EA81 -AMAX redrive - Warp Drive prop N234EE 506 HRS Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8045#208045 ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: gary.algate(at)sandvik.com
Date: Oct 10, 2008
I also purchased an LP Aero windscreen thru John McBean and as I was drilling the main holes through the cabin uprights it cracked from the hole towards the centre of the windscreen. I was using the supplied special drills and used some really choice adjectives when it cracked! Crazy thing was that from the centre of the hole to the outside of the windscreen was only about 1/4" yet it cracked back thru the centre of the windscreen. I called LP Aero and with John's help they were pretty good about it and sent me another one for only a couple hundred bucks. As I was planning a trip I was able to get a sheet of lexan and had a new one made up in about 3 hrs - the new LP Aero It is still in the box! I intend to fit it as they look great but I just need to get my confidence back - Lynn when you get a chance perhaps you could let me know how you went about fitting yours? Gary Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. Lynn Matteson Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 07:43 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Re: Kitfox-List: Model IV pre-formed windshield I have had the LP Aeroplastic preformed windshield/skylight in my Speedster for 2 1/2 years with nary a problem. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 9, 2008, at 3:58 PM, floran higgins wrote: > I have had the preformed windshield on my Speedster for three > years. I have not had any cracks, scratchs, or crazing with it. > > Floran Higgins > Speedster > 912ULS > ----- Original Message ----- > From: Jim_and_Lucy Chuk > To: kitfox-list(at)matronics.com > Sent: Thursday, October 09, 2008 12:00 PM > Subject: RE: Kitfox-List: Model IV pre-formed windshield > > Never got a chance to try mine out, the guy I bought my kit from > had bought the preformed windshield in 1994 when he bought the > kit. Paid about $350 for it also. After I had the butt and center > ribs on the fusaloge, I took the windshield and set it up in > place. I walke around the plane and lifted up the font corner of > the windshield about an inch to move it just a bit and I heard a > little snap. No real pressure on it it or anything, but it had > cracked right where it makes the sharpest bend. What a waste of > money. It had sat in the big box it came in, maybe it was brittle > because of it's age, I don't know. So far I have cut some pieces > out of it and heat formed some wingtip light lens caps. It seems > to work for that. I would just get the lexan if it was me and make > my own windshield. Jim Chuk Kitfox 4 building. Mn > > > Subject: Kitfox-List: Model IV pre-formed windshield > > From: thedays(at)mchsi.com > > Date: Thu, 9 Oct 2008 10:32:59 -0700 > > To: kitfox-list(at)matronics.com > > > > > > > I am wondering what kind of luck people are having with the Model > IV pre-formed windshield. Specifically scratch resistance, crazing > and cracking. > > > > Thanks > > > > -------- > > _______________________________________ > > Giovanni Day > > Model 4 speedster 912 > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p 8065#208065 > > > > > > > > > > > > > > > > > > > See how Windows connects the people, information,/ > msnnkwxp1020093175mrt/direct/01/' target='_new'>See Nowhref="http:// > www.matronics.com/Navigator?Kitfox-List">http:// > www.matronhref="http://forums.matronics.com">http:// > forums.matronics.comhref="http://www.matronics.com/ > contribution">http://www.matronics.com/c_- > ============================================================ _- > http://www.matronics.com/Navigator?Kitfox-List_- > ============================================================ _- > forums.matronics.com_- > ============================================================ _- > contribution_- > =========================================================== ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: "Giovanni Day" <thedays(at)mchsi.com>
Date: Oct 09, 2008
What Chemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks again. -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8103#208103 ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: gary.algate(at)sandvik.com
Date: Oct 10, 2008
It has to be trimmed to size and it is formed from Acrylic . It is hard and quite brittle but once fitted correctly is optically clear and distortion free. Minor scratches that develop can be polished out so this is quite a benefit. Mine is also tinted - damn I'm going to have to fit it now! Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "Giovanni Day" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 09:24 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Re: Model IV pre-formed windshield What Chemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks again. -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8103#208103 ________________________________________________________________________________
Subject: New Rotax 912/914 Ring Mount
From: "ricklach" <rick(at)ravengear.us>
Date: Oct 09, 2008
Hi Guys, I am a specialty manufacture of aircraft engine mounts and I have developed and I'm now marketing the Ring Mount required on all Rotax 912/914 engine installations. Rotax sell this exact mount for $1064.88. I've price my mount at $895.00. Dealer pricing and quantity pricing are available. We are an FAA-PMA parts manufacture and even though this part does not require a FAA manufacturing approval it is manufactured using the same processes and quality control required by the FAA for our certified part. I have also attached a flyer. Should you have any questions I can be reached at rick(at)ravenaviation.us Thank You Rick Lach -------- Rick N35 26.700, W118 16.743 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8108#208108 Attachments: http://forums.matronics.com//files/rotax_912_flyer_1_171.jpg ________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 09, 2008
________________________________________________________________________________
From: "jdmcbean" <jdmcbean(at)kitfoxaircraft.com>
Subject: New Rotax 912/914 Ring Mount
Date: Oct 09, 2008
Thats interesting.. We include them with the engine purchase or sell them for $525 separately. Fly Safe !! John & Debra McBean Ph 208.337.5111 www.kitfoxaircraft.com "The Sky is not the Limit... It's a Playground" -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of ricklach Sent: Thursday, October 09, 2008 5:56 PM Subject: Kitfox-List: New Rotax 912/914 Ring Mount Hi Guys, I am a specialty manufacture of aircraft engine mounts and I have developed and I'm now marketing the Ring Mount required on all Rotax 912/914 engine installations. Rotax sell this exact mount for $1064.88. I've price my mount at $895.00. Dealer pricing and quantity pricing are available. We are an FAA-PMA parts manufacture and even though this part does not require a FAA manufacturing approval it is manufactured using the same processes and quality control required by the FAA for our certified part. I have also attached a flyer. Should you have any questions I can be reached at rick(at)ravenaviation.us Thank You Rick Lach -------- Rick N35 26.700, W118 16.743 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8108#208108 Attachments: http://forums.matronics.com//files/rotax_912_flyer_1_171.jpg ________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 09, 2008
=======AVGMAIL-48EE9F040000=======-- ________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 09, 2008
________________________________________________________________________________
From: "Larry Huntley" <asq(at)roadrunner.com>
Subject: Re: Throttle springs and HS adjustment
Date: Oct 09, 2008
=======AVGMAIL-48EEA02C0000=======-- ________________________________________________________________________________
Subject: Re: Throttle springs and HS adjustment
From: "larry huntley" <asq(at)roadrunner.com>
Date: Oct 09, 2008
Thanx to everyone for the responses to our problems with the throttle and HS on the Mod 2 . You have been most helpful. For some reason I can't seem to post from outlook express. I am receiving ok. ??? Larry Huntley Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8115#208115 ________________________________________________________________________________
From: "Ron Liebmann" <rliebmann(at)comcast.net>
Subject: New GSC 68" blade on EBay
Date: Oct 09, 2008
Hi Kitfox Folks, I have listed one GSC new prop blade with leading edge guard on EBay. It is for a 68" 3 blade prop. I've been off the list for some time and just thought I'd tell you about the blade. Item number: 120314244112 Thanks for reading, Ron ________________________________________________________________________________
From: Jim_and_Lucy Chuk <thesupe(at)hotmail.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
Check with a local comercial glass installer and see if they can get it for you on one of their shipments. Probably get it for a good bit less. Also =2C if you can get it in 4X10 you will have enough for the next time you wa nt to change it also. Jim Chuk Kitfox 4 building Mn> Subject: Kitfox-Lis t: Re: Model IV pre-formed windshield> From: thedays(at)mchsi.com> Date: Thu List message posted by: "Giovanni Day" > > Called about a 4x8 sheet today and it was $213 until the next shipment when it will go u p again. The preformed is going to cost about $500 to buy and get here. I h ave replaced three of the non-preformed ones in the last 1.5 years and it i s growing old. The first one broke after being on for several months but ne ver flown. It was the old rhino 0.125 that came with the kit in the 90s. Th e next two were plexiglass not lexan so I guess I was asking for it with th ose. I want something that will last a long time and look nice.> > Anyone e lse??> > --------> _______________________________________> Giovanni Day> M odel 4 speedster 912> > > > > Read this topic online here:> > http://forums ==> > > _________________________________________________________________ See how Windows Mobile brings your life together=97at home=2C work=2C or on the go. ________________________________________________________________________________
Date: Oct 09, 2008
From: "Cecil Stokesberry" <stokesc(at)wildblue.net>
Subject: Ready for AW Cert
I had to put a hold on engine running due to rain (and maybe a golf game or so). Now back to breaking in the engine (582 grey head, 3.1 C gearbox, GSC 3 blade). Resumed running every thing going well until the 5th section of a 5 min run at 5000rpm - then poof the rear cyl quit. Egt was showing 1180 on front and 1110 on rear - then rear dropped very quickly. After a lot of testing the problem turned out to be a plugged jet in the carb. I use a Mr. Funnel but have no in line filter. Still running rough at idle and smooth at 3000+ but carbs still bouncing greatly. Replaced Carb socket boots with after market ones (thicker and harder rubber compound) then engine ran with less roughness at idle and carbs were steady. Cecil N161CP 582 1050 ________________________________________________________________________________
Date: Oct 09, 2008
From: "Cecil Stokesberry" <stokesc(at)wildblue.net>
Subject: Prop pitch
I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box ________________________________________________________________________________
From: "grcolquhoun(at)xtra.co.nz" <grcolquhoun(at)xtra.co.nz>
Subject: Re: test
Date: Oct 10, 2008
On 9/10/2008, at 10:08 AM, Larry Huntley wrote: > =======AVGMAIL-48ED21610000=======-- > > recieved roseme skystar ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
I picked mine up at their factory on my way home from Sun 'n' Fun in 2005 to save the cost of shipping...it was only a few hundred miles out of the way. I was afraid at first of handling the thing, because they really warn you to have help. At first I did, but once it was placed on the plane, I moved it around enough to trim the sides and rear with no help. I used a Dremel tool with an abrasive disk to do the cutting, then smoothed the edges to a radius with files and sandpaper. I used the LP Aeroplastic drills, going the recommended oversize to allow for expansion. I have drills in 1/8", 3/16", and 1/4"...but I just don't recall what size I used. I'm pretty sure it was a 10-32 screw I used, which was probably overkill...I'll check later on the size. And if I DID use 10-32, then I must've drilled with the 1/4" drill. (memory is a terrible thing to lose) I chamfered and smoothed every hole. I used the LP A foam tape wherever the windshield contacted the aircraft. I did the same thing when fitting the turtledeck bubble to the turtledeck frame, but used much smaller screws. I'm surprised that you had cracking, Gary, especially toward the inside. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 9, 2008, at 6:36 PM, gary.algate(at)sandvik.com wrote: > > I also purchased an LP Aero windscreen thru John McBean and as I > was drilling the main holes through the cabin uprights it cracked > from the hole towards the centre of the windscreen. I was using the > supplied special drills and used some really choice adjectives when > it cracked! > > Crazy thing was that from the centre of the hole to the outside of > the windscreen was only about 1/4" yet it cracked back thru the > centre of the windscreen. > > I called LP Aero and with John's help they were pretty good about > it and sent me another one for only a couple hundred bucks. > > As I was planning a trip I was able to get a sheet of lexan and > had a new one made up in about 3 hrs - the new LP Aero It is still > in the box! > > I intend to fit it as they look great but I just need to get my > confidence back - Lynn when you get a chance perhaps you could let > me know how you went about fitting yours? > > Gary > > > Gary Algate > Classic 4 Jabiru 2200 > Office Phone: +61 8 8276 7655 > > > This e-mail is confidential and it is intended only for the > addressees. Any review, dissemination, distribution, or copying of > this message by persons or entities other than the intended > recipient is prohibited. If you have received this e-mail in error, > kindly notify us immediately by telephone or e-mail and delete the > message from your system. The sender does not accept liability for > any errors or omissions in the contents of this message which may > arise as a result of the e-mail transmission. > > > Lynn Matteson > Sent by: owner-kitfox-list-server(at)matronics.com > 10/10/2008 07:43 AM > Please respond to > kitfox-list(at)matronics.com > > To > kitfox-list(at)matronics.com > cc > Subject > Re: Kitfox-List: Model IV pre-formed windshield > > > I have had the LP Aeroplastic preformed windshield/skylight in my > Speedster for 2 1/2 years with nary a problem. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition > system is in for a "medical checkup" > > > On Oct 9, 2008, at 3:58 PM, floran higgins wrote: > > > I have had the preformed windshield on my Speedster for three > > years. I have not had any cracks, scratchs, or crazing with it. > > > > Floran Higgins > > Speedster > > 912ULS > > ----- Original Message ----- > > From: Jim_and_Lucy Chuk > > To: kitfox-list(at)matronics.com > > Sent: Thursday, October 09, 2008 12:00 PM > > Subject: RE: Kitfox-List: Model IV pre-formed windshield > > > > Never got a chance to try mine out, the guy I bought my kit from > > had bought the preformed windshield in 1994 when he bought the > > kit. Paid about $350 for it also. After I had the butt and center > > ribs on the fusaloge, I took the windshield and set it up in > > place. I walke around the plane and lifted up the font corner of > > the windshield about an inch to move it just a bit and I heard a > > little snap. No real pressure on it it or anything, but it had > > cracked right where it makes the sharpest bend. What a waste of > > money. It had sat in the big box it came in, maybe it was brittle > > because of it's age, I don't know. So far I have cut some pieces > > out of it and heat formed some wingtip light lens caps. It seems > > to work for that. I would just get the lexan if it was me and make > > my own windshield. Jim Chuk Kitfox 4 building. Mn > > > > > Subject: Kitfox-List: Model IV pre-formed windshield > > > From: thedays(at)mchsi.com > > > Date: Thu, 9 Oct 2008 10:32:59 -0700 > > > To: kitfox-list(at)matronics.com > > > > > > > > > > > I am wondering what kind of luck people are having with the Model > > IV pre-formed windshield. Specifically scratch resistance, crazing > > and cracking. > > > > > > Thanks > > > > > > -------- > > > _______________________________________ > > > Giovanni Day > > > Model 4 speedster 912 > > > > > > > > > > > > > > > Read this topic online here: > > > > > > http://forums.matronics.com/viewtopic.php?p 8065#208065 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > See how Windows connects the people, information,/ > > msnnkwxp1020093175mrt/direct/01/' target='_new'>See Nowhref="http:// > > www.matronics.com/Navigator?Kitfox-List">http:// > > www.matronhref="http://forums.matronics.com">http:// > > forums.matronics.comhref="http://www.matronics.com/ > > contribution">http://www.matronics.com/c_- > > ============================================================ _- > > http://www.matronics.com/Navigator?Kitfox-List_- > > ============================================================ _- > > forums.matronics.com_- > > ============================================================ _- > > contribution_- > > =========================================================== > > > - > - > -Matt Dralle, List Admin. > > > www.matronics.com/Navigator?Kitfox-List _- > www.matronics.com/contribution _- > =========================================================== ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: Re: Kreem chunks problem
Date: Oct 10, 2008
I just returned home from AK. I was one of those resloshers who decided to take on the project because the evidence of spiderwebbing in the tank and the tanks weren't yet installed in the wings which made it easier. No issues at all since then. I can't say for sure that I would have had a problem had I not resloshed and I'll never know. However, it gave me the peace of mind I needed. Deke Morisse Mikado Michigan S5/Subaru/CAP 397+ TT "The aim of an argument or discussion should not be victory, but progress." - Joseph Joubert ----- Original Message ----- From: "Lowell Fitt" <lcfitt(at)sbcglobal.net> Sent: Wednesday, October 08, 2008 11:38 AM Subject: Re: Kitfox-List: Re: Kreem chunks problem > > Hi Paul, > > Noel mentioned that the reason he hasn't Kreemed the wing tanks was > because of the issue of Kreem coming loose and blocking the finger > strainers. I can recall only one instance that I am aware of when that > happened. Granted there are tons of Kitfoxes out there without list > affiliation, but I doubt there were many instances of Kreem problems, > because back then, the factory was very keen on posting Service Bulletins > if it determined there were issues. There is one Service Bulletin > regarding an unnamed sloshing compound coming loose in an aluminum header > tank. In the search list it is erroneosly dated 1999 covering the general > time span of the LV Howell instance, but the date on the Denney bulletin > is 1991. The LV Howell instance was on one of the early Alaska > adventures. http://www.sportflight.com/alaska/KingEpilogMain.htm Check > day eleven. There may have been others where flaking occurred, but I am > not aware of other total blockages from loose Kreem or other instances > where large pieces came out - 8X8". I mentioned two or three to be a tad > liberal. As Lynn suggested, it may have been due to poorly prepared > internal surfaces. > > The reason for my post is pretty much as you mention. It caused a real > firestorm, so to speak. Many seemed to become Kreem phobic and took great > lengths to either reslosh or remove it. Others just added it to their > prefight and went on flying. I have been on flights of ten with friends > to the Idaho back country. None of these guys are on the list, and none > with Kreem issues and none concerned with Kreem. And most of them with > Kitfoxes from the Kreem issue era. I just wonder how many of the > resloshers actually had issues with the Kreem. > > Lowell > > ----- Original Message ----- > From: "Paul A. Franz, P.E." <paul(at)eucleides.com> > To: > Sent: Wednesday, October 08, 2008 4:53 AM > Subject: Kitfox-List: Re: Kreem chunks problem > > >> >> >> >> On Tue, October 7, 2008 3:10 pm, Lowell Fitt wrote: >>> >>> Noel says,"The reason I mentioned my tanks are not >>>> sloshed is because it has happened that sloshing compound has separated >>>> in >>>> the tank and blocked finger strainers. >>> >>> Yes this happened - maybe two or three times out of a couple thousand >>> Kitfoxs. >> >> Lowell - seems like 10 years back or so on this list, I seem to recall >> more than a >> couple of times where people wanted to slosh the Fiberglas tanks because >> fuel was >> causing separation and leaking. Some just could not get the Kreem to >> stick well and >> you probably remember all the discussions about repeated sloshing with >> MEK to remove >> the Kreem. Some people thought the particular formulation of the Kreem >> was old and the >> newer formulations were fine. Some thought it was Ethanol or other >> oxygenated >> additives were causing the problem. In some cases it was thought that the >> Kreem >> wouldn't be successful if the tanks had been used with the offending >> gasoline long >> enough for the fuel to be absorbed somewhat in the Fiberglas. I was left >> with the >> impression that people that were successful sloshing did so on new and >> unused tanks >> with the most recent Kreem formulation. I could be wrong but it seemed to >> me like >> Kreem problems happened more than "two or three" times. Being the expert >> craftsman >> that you are, using Kreem was undoubtedly successful for you. >> >> -- >> Paul A. Franz, P.E. >> PAF Consulting Engineers >> Office 425.440.9505 >> Cell 425.241.1618 >> >> >> >> > > > ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: "Giovanni Day" <thedays(at)mchsi.com>
Date: Oct 10, 2008
Lynn, Does that foam tape have adhesive single or double sided? Also how thick is the LP Windshield? -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8164#208164 ________________________________________________________________________________
From: "Daniel Wild" <djwild2(at)hotmail.com>
Subject: Re: Prop pitch
Date: Oct 10, 2008
Cecil, I just did the same thing a few weeks ago. In the end it took 1.5 deg. increase to get the right (6200) rpms. It is much better that way. Eng. temp are lower and a faster cruise. Dan Wild mdl1 532 GSC prop From: Cecil Stokesberry Sent: Friday, October 10, 2008 12:31 AM Subject: Kitfox-List: Prop pitch I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box ________________________________________________________________________________
From: "Bob Brennan" <matronics(at)bob.brennan.name>
Subject: Prop pitch
Date: Oct 10, 2008
Dan - 1.5 degree increase to what final setting? Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa _____ From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Daniel Wild Sent: 10 October 2008 9:27 am Subject: Re: Kitfox-List: Prop pitch Cecil, I just did the same thing a few weeks ago. In the end it took 1.5 deg. increase to get the right (6200) rpms. It is much better that way. Eng. temp are lower and a faster cruise. Dan Wild mdl1 532 GSC prop From: Cecil Stokesberry <mailto:stokesc(at)wildblue.net> Sent: Friday, October 10, 2008 12:31 AM Subject: Kitfox-List: Prop pitch I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Date: Oct 10, 2008
From: Malcolm Brubaker <brubakermal(at)yahoo.com>
Subject: Re: Model IV pre-formed windshield
I have a mod 2 w/ Lexine it is starting to crack /craze?- around the top outside edge neer the sharpest- bend my a-n-p- suggested a dab of aceto ne- to stop the cracks? but there is at least 30 of them on each side.the Lexine is at least 8 years old- and still looks very good probably becau se of the way I clean it. - any suggestions on how to keep the cracks fro m getting any worse?-- Malcolm Michigan --- On Thu, 10/9/08, gary.algate(at)sandvik.com wrot e: From: gary.algate(at)sandvik.com <gary.algate(at)sandvik.com> Subject: Re: Kitfox-List: Re: Model IV pre-formed windshield Date: Thursday, October 9, 2008, 11:25 PM It has to be trimmed to size and it is formed from Acrylic . It is hard and quite brittle but once fitted corre ctly is optically clear and distortion free. Minor scratches that develop can be polished out so this is quite a benefit. Mine is also tinted - damn I'm going to have to fit it now! Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "Giovanni Day" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 09:24 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Re: Model IV pre-formed windshield Day" What Chemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks again. -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8103#208103 - - - - - - --Matt Dralle, List Admin. =0A=0A=0A ________________________________________________________________________________
From: "Bob Brennan" <matronics(at)bob.brennan.name>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
Drill a small hole at the very end of any crack, it will not progress from there. I have the same problem with a windscreen that needs to be replaced - my cracks were large enough that I needed to cover them with prop tape as well. Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa _____ From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Malcolm Brubaker Sent: 10 October 2008 9:40 am Subject: Re: Kitfox-List: Re: Model IV pre-formed windshield I have a mod 2 w/ Lexine it is starting to crack /craze? around the top outside edge neer the sharpest bend my a-n-p suggested a dab of acetone to stop the cracks? but there is at least 30 of them on each side.the Lexine is at least 8 years old and still looks very good probably because of the way I clean it. any suggestions on how to keep the cracks from getting any worse? Malcolm Michigan --- On Thu, 10/9/08, gary.algate(at)sandvik.com wrote: From: gary.algate(at)sandvik.com <gary.algate(at)sandvik.com> Subject: Re: Kitfox-List: Re: Model IV pre-formed windshield Date: Thursday, October 9, 2008, 11:25 PM It has to be trimmed to size and it is formed from Acrylic . It is hard and quite brittle but once fitted correctly is optically clear and distortion free. Minor scratches that develop can be polished out so this is quite a benefit. Mine is also tinted - damn I'm going to have to fit it now! Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "Giovanni Day" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 09:24 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Re: Model IV pre-formed windshield What Chemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks again. -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8103#208103 - - -Matt Dralle, List Admin. D======================== ========= D======================== ========= D======================== ========= D======================== ========= ________________________________________________________________________________
From: "Daniel Wild" <djwild2(at)hotmail.com>
Subject: Re: Prop pitch
Date: Oct 10, 2008
Bob, I'm actually not sure what the final pitch was or how to figure that exactly. I just used one of those round prop pitch tools with a bubble in the middle. I marked where the current pitch was and then started increasing the pitch. first I went two deg. then ran the engine. It was 5800 or so. then decrease one deg still ran 6500 or so. so I ended up with total 1.5 deg. increase. I have never tried to set a prop. to a certain pitch. I always run the engine, too slow decrease pitch too fast increase pitch and then make sure all blades are exactly the same. Dan Wild mdl1 532 GSC prop From: Bob Brennan Sent: Friday, October 10, 2008 8:39 AM Subject: RE: Kitfox-List: Prop pitch Dan - 1.5 degree increase to what final setting? Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa ------------------------------------------------------------------------- ------- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Daniel Wild Sent: 10 October 2008 9:27 am Subject: Re: Kitfox-List: Prop pitch Cecil, I just did the same thing a few weeks ago. In the end it took 1.5 deg. increase to get the right (6200) rpms. It is much better that way. Eng. temp are lower and a faster cruise. Dan Wild mdl1 532 GSC prop From: Cecil Stokesberry Sent: Friday, October 10, 2008 12:31 AM Subject: Kitfox-List: Prop pitch I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: Re: Prop pitch
Date: Oct 10, 2008
5800 static is even better. Deke Morisse Mikado Michigan S5/Subaru/CAP 397+ TT "The aim of an argument or discussion should not be victory, but progress." - Joseph Joubert ----- Original Message ----- From: Cecil Stokesberry To: Kitfox Sent: Friday, October 10, 2008 1:31 AM Subject: Kitfox-List: Prop pitch I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box ________________________________________________________________________________
From: Jim_and_Lucy Chuk <thesupe(at)hotmail.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
Not that I'm an expert or anything=2C but I would recomend that you get a s heet of lexan and pull the old one=2C use it for a pattern=2C and in about 3 hrs or so=2C you will have a nice ne w one. That's what I did on both of my Avids. Jim Chuk Kitfox 4 building=2C Avid Mk IV flying Mn From: matronics(at)bob.brennan.nameTo: kitfox-list(at)matronics.comSubject: RE: K itfox-List: Re: Model IV pre-formed windshieldDate: Fri=2C 10 Oct 2008 09:4 Drill a small hole at the very end of any crack=2C it will not progress fro m there. I have the same problem with a windscreen that needs to be replace d - my cracks were large enough that I needed to cover them with prop tape as well. Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-serv er(at)matronics.com] On Behalf Of Malcolm BrubakerSent: 10 October 2008 9:40 a mTo: kitfox-list(at)matronics.comSubject: Re: Kitfox-List: Re: Model IV pre-fo rmed windshield I have a mod 2 w/ Lexine it is starting to crack /craze? around the top ou tside edge neer the sharpest bend my a-n-p suggested a dab of acetone to stop the cracks? but there is at least 30 of them on each side.the Lexine is at least 8 years old and still looks very good probably because of the way I clean it. any suggestions on how to keep the cracks from getting an y worse? Malcolm Michigan--- On Thu=2C 10/9/08=2C gary.algate(at)sandvik.com wrote: From: gary.algate(at)sandvik.com <gary.algate(at)sandvik.com>Subject: Re: Kitfox- List: Re: Model IV pre-formed windshieldTo: kitfox-list(at)matronics.comDate: Thursday=2C October 9=2C 2008=2C 11:25 PM It has to be trimmed to size and it is formed from Acrylic . It is hard and quite brittle but once fitted correctly is optically clear and distortion free. Minor scratches that develop can be polished out so this is quite a b enefit. Mine is also tinted - damn I'm going to have to fit it now!Gary Alg ateClassic 4 Jabiru 2200Office Phone: +61 8 8276 7655This e-mail is confide ntial and it is intended only for the addressees. Any review=2C disseminati on=2C distribution=2C or copying of this message by persons or entities oth er than the intended recipient is prohibited. If you have received this e-m ail in error=2C kindly notify us immediately by telephone or e-mail and del ete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "Giovanni Day" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 09:24 AM Please respond tokitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Re: Model IV pre-formed windshield hemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks ag ain.--------_______________________________________Giovanni DayModel 4 spee dster 912Read this topic online here:http://forums.matronics.com/viewtopic. php?p 8103#208103-- -Matt Dralle=2C List Admin. 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D href='3D"http://www.matronics.com/Navigator?Kitfox-List"'>http://www.matr onics.com/Navigator?Kitfox-List 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D href='3D"http://forums.matronics.com"'>http://forums.matronics.com 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D href='3D"http://www.matronics.com/contribution"'>http://www.matronics.com /contribution 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D _________________________________________________________________ See how Windows Mobile brings your life together=97at home=2C work=2C or on the go. ________________________________________________________________________________
Date: Oct 10, 2008
Subject: Re: Throttle springs and HS adjustment
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Thu, October 9, 2008 5:27 pm, larry huntley wrote: > > Thanx to everyone for the responses to our problems with the throttle and HS on the > Mod 2 . You have been most helpful. > For some reason I can't seem to post from outlook express. I am receiving ok. ??? > Larry Huntley You posted a number of empty messages. A possible clue is that you have your AVG scanner set to examine outgoing messages, as was seen in one of them. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 10, 2008
> I have a mod 2 w/ Lexine it is starting to crack /craze? around the top outside edge neer the sharpest bend my a-n-p suggested a dab of acetone to stop the cracks? but there is at least 30 of them on each side.the Lexine is at least 8 years old and still looks very good probably because of the way I clean it. any suggestions on how to keep the cracks from getting any worse? Malcolm Michigan Malcolm, I would test the acetone on a scrap piece of lexan first. I have heard that gasoline splashed on lexan will cause it to crack. One theory is because the rapid evaporation causes it to cool too fast in a concentrated area. It took me 4 hours to replace my lexan windshield. Sounds like the lexan price has gone up considerable in the eight years since then. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8183#208183 ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
The tape I have is 1 1/4" wide x 1/16" x 25', very closed cell, and single adhesive. It almost can't be called "foam" because it is so non-foam looking, but it is very soft to the fingernail test. I seem to recall that it is .115" to .125" thick...I just threw out the trimmings...damn!...after 2 and a half years, but I'm headed for the hangar now, and if need be I'll let you know. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system is in for a "medical checkup" On Oct 10, 2008, at 9:27 AM, Giovanni Day wrote: > > Lynn, > > Does that foam tape have adhesive single or double sided? > > > Also how thick is the LP Windshield? > > -------- > _______________________________________ > Giovanni Day > Model 4 speedster 912 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8164#208164 > > ________________________________________________________________________________
From: "Bob Brennan" <matronics(at)bob.brennan.name>
Subject: Prop pitch
Date: Oct 10, 2008
Thanks Dan, I was just curious since I wasn't the one that pitched my prop, although it seems to be set well. The logbook shows "changed prop pitch to 13.5 degrees" early on and I assume that hasn't changed. It is placarded "Max RPM = 6500" and at WOT and 55 mph best rate of climb it goes to about 6300 and I always reduce to 6000 when I get at least 300 ft off the ground just to get a more comfortable angle in my seat. 75 mph cruise goes with about 5500 rpm in level flight. Just trying to relate that all to prop pitch, now that I know from this list how a fraction of a degree can make a lot of difference to a lot of things. Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop (GSC ground-adjustable) Wrightsville Pa _____ From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Daniel Wild Sent: 10 October 2008 10:10 am Subject: Re: Kitfox-List: Prop pitch Bob, I'm actually not sure what the final pitch was or how to figure that exactly. I just used one of those round prop pitch tools with a bubble in the middle. I marked where the current pitch was and then started increasing the pitch. first I went two deg. then ran the engine. It was 5800 or so. then decrease one deg still ran 6500 or so. so I ended up with total 1.5 deg. increase. I have never tried to set a prop. to a certain pitch. I always run the engine, too slow decrease pitch too fast increase pitch and then make sure all blades are exactly the same. Dan Wild mdl1 532 GSC prop From: Bob Brennan <mailto:matronics(at)bob.brennan.name> Sent: Friday, October 10, 2008 8:39 AM Subject: RE: Kitfox-List: Prop pitch Dan - 1.5 degree increase to what final setting? Bob Brennan - N717GB 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa _____ From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Daniel Wild Sent: 10 October 2008 9:27 am Subject: Re: Kitfox-List: Prop pitch Cecil, I just did the same thing a few weeks ago. In the end it took 1.5 deg. increase to get the right (6200) rpms. It is much better that way. Eng. temp are lower and a faster cruise. Dan Wild mdl1 532 GSC prop From: Cecil Stokesberry <mailto:stokesc(at)wildblue.net> Sent: Friday, October 10, 2008 12:31 AM Subject: Kitfox-List: Prop pitch I have a GSC 3-blade ground adjustable prop. If my memory has not failed me I orginally set the prop angle at 10 deg at 75 deg of radius. The static rpm is 6800 which is max rpm. I think the static should be 6200. When increasing the pitch to reduce static rpm how many degrees change is there for, say, each 100 rpm's? Thanks for any insight. Cecil Md 4 582 1050 C gear box href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref "http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c ________________________________________________________________________________
Subject: Re: Throttle springs and HS adjustment
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 10, 2008
Hi Guys, This is the owner of 815TL that Larry was taling about. I want to send out a thank you to all of you for the information that you have provided to Larry and to me. I also want to send a big "thank you" out to Larry, who has been a great help, and source of information. Without his help, I would have been up a creek. :) Larry and my instructor flew the plane for a while yesterday, and shot a number of approaches and landings. From the latest report, it sounds like the stick issue is not that big of deal, and just takes a little getting used to. I may still adjust it a little, but at this point it does not sound like it is a CG problem. Again, thank you all, and I am sure I will be back for more info. in the near future. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8200#208200 ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
To follow up....the windshield is .118" thick, and I used 10-32 truss- head machine screws, because the heads are a bit larger, and flatter...a bit like button head screws. I spaced mine about 2.2" apart across the rear, and about 1.9" apart along the sides. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system was declared bad, and is being replaced. On Oct 10, 2008, at 9:27 AM, Giovanni Day wrote: > > Lynn, > > Does that foam tape have adhesive single or double sided? > > > Also how thick is the LP Windshield? > > -------- > _______________________________________ > Giovanni Day > Model 4 speedster 912 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8164#208164 > > ________________________________________________________________________________
From: patrick reilly <patreilly43(at)hotmail.com>
Subject: Re: Model IV pre-formed windshield
Date: Oct 10, 2008
Giovanni=2C When I drill plexi=2C I heat it to around 120 degrees with a he at gun. I check the temp with a laser thermometer. It seems to stop crackin g when drilling or sawing. Give it a test see if it helps. Pat Reilly Mod 3 582 Rebuild Rockford=2C IL From: thesupe(at)hotmail.comTo: kitfox-list(at)matronics.comSubject: RE: Kitfox-L ist: Re: Model IV pre-formed windshieldDate: Fri=2C 10 Oct 2008 02:49:56 +0 000 Check with a local comercial glass installer and see if they can get it for you on one of their shipments. Probably get it for a good bit less. Also =2C if you can get it in 4X10 you will have enough for the next time you wa nt to change it also. Jim Chuk Kitfox 4 building Mn> Subject: Kitfox-Lis t: Re: Model IV pre-formed windshield> From: thedays(at)mchsi.com> Date: Thu List message posted by: "Giovanni Day" > > Called about a 4x8 sheet today and it was $213 until the next shipment when it will go u p again. The preformed is going to cost about $500 to buy and get here. I h ave replaced three of the non-preformed ones in the last 1.5 years and it i s growing old. The first one broke after being on for several months but ne ver flown. It was the old rhino 0.125 that came with the kit in the 90s. Th e next two were plexiglass not lexan so I guess I was asking for it with th ose. I want something that will last a long time and look nice.> > Anyone e lse??> > --------> _______________________________________> Giovanni Day> M odel 4 speedster 912> > > > > Read this topic online here:> > http://forums .matronics.com/viewtopic.php?p 8098#208098> > > > > > > > > > See how Windows Mobile brings your life together=97at home=2C wor2mrt/direc t/01/' target='_new'>See Now ________________________________________________________________________________
Subject: 582 starter not engaging.
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 10, 2008
Hi all, I went start up the plane tonight, my instructor was going to take it up for a flight, and could not get it to start. The volts show good, but is sounds like the starter is not engaging fully. I turn the key, and the starter clunks, moves the prop about an inch, then disengages and spins. Can anyone lead me in the right direction as to what to look for? Could it be something as simple as lubrication? How and with what should I lubricate it with? Any other ideas? I am still new to the Rotax/Kitfox world, so any information anyone could give, would be appreciated. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8232#208232 ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: Re: 582 starter not engaging.
Date: Oct 10, 2008
Lubrication is doubtful. With the cowling off, get under the airplane and with a flashlight and see if you can see any part of the flywheel. Have a good look at it while someone turns the prop slowly. You may be able to see what is happening from that angle. Sounds like something is jamming. Deke Morisse Mikado Michigan S5/Subaru/CAP 397+ TT "The aim of an argument or discussion should not be victory, but progress." - Joseph Joubert ----- Original Message ----- From: "815TL" <lawrenceaw(at)corning.com> Sent: Friday, October 10, 2008 7:19 PM Subject: Kitfox-List: 582 starter not engaging. > > Hi all, > I went start up the plane tonight, my instructor was going to take it > up for a flight, and could not get it to start. The volts show good, but > is sounds like the starter is not engaging fully. I turn the key, and the > starter clunks, moves the prop about an inch, then disengages and spins. > > Can anyone lead me in the right direction as to what to look for? Could > it be something as simple as lubrication? How and with what should I > lubricate it with? Any other ideas? > > I am still new to the Rotax/Kitfox world, so any information anyone could > give, would be appreciated. > > Andrew > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8232#208232 > > > ________________________________________________________________________________
Subject: Re: Model IV pre-formed windshield
From: gary.algate(at)sandvik.com
Date: Oct 11, 2008
Malcolm - if the cracks are large (pick up with a fingernail) I have seen people drill a small hole at the end of the crack as to terminate it, I don't know that I would use acetone as even standard gas will craze the lexan on a warm day. If I were you I would just replace it with a new lexan screen. It is quite an easy job and only takes a couple of hours. I got really good at it as mu=y panel tank on my previous Kitfox had a filler right in front of the windscreen - On hot days I would sometimes splash some gas on the screen while filling and this immediately crazed the lower part of the screen. After about three I ended up removing the panel tank filler and only filled the wing tank! Regards Gary Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. Malcolm Brubaker Sent by: owner-kitfox-list-server(at)matronics.com 11/10/2008 12:22 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Re: Kitfox-List: Re: Model IV pre-formed windshield I have a mod 2 w/ Lexine it is starting to crack /craze? around the top outside edge neer the sharpest bend my a-n-p suggested a dab of acetone to stop the cracks? but there is at least 30 of them on each side.the Lexine is at least 8 years old and still looks very good probably because of the way I clean it. any suggestions on how to keep the cracks from getting any worse? Malcolm Michigan --- On Thu, 10/9/08, gary.algate(at)sandvik.com wrote: From: gary.algate(at)sandvik.com <gary.algate(at)sandvik.com> Subject: Re: Kitfox-List: Re: Model IV pre-formed windshield Date: Thursday, October 9, 2008, 11:25 PM It has to be trimmed to size and it is formed from Acrylic . It is hard and quite brittle but once fitted correctly is optically clear and distortion free. Minor scratches that develop can be polished out so this is quite a benefit. Mine is also tinted - damn I'm going to have to fit it now! Gary Algate Classic 4 Jabiru 2200 Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. "Giovanni Day" Sent by: owner-kitfox-list-server(at)matronics.com 10/10/2008 09:24 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Kitfox-List: Re: Model IV pre-formed windshield What Chemistry is the LP Aero? Does it have to be trimmed at the edges? Thanks again. -------- _______________________________________ Giovanni Day Model 4 speedster 912 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8103#208103 - - -Matt Dralle, List Admin. ________________________________________________________________________________
From: "Francisco Drovetta" <dcubj3(at)terra.com.br>
Subject: My next aircraft (READY TO FLY!!) - Kitfox IV With Cont O-200
Date: Oct 10, 2008
Hi !! My aircraft is done!! ... ready to Fly! More photos you can see at: www.dcubj3.com.br (sorry only in portuguese) Really Happy!!! Francisco Drovetta Kitfox IV "brazilian version" with Cont O-200 S=E3o Paulo, SP, Brazil dcubj3(at)terra.com.br ________________________________________________________________________________
Subject: Series 4-1200 / 912 project for sale $15,500.00
From: "Keithc" <keith(at)intev.ca>
Date: Oct 10, 2008
I have a series 4 - 1200 for sale. very good used 912 included. Factory build wings, no instruments . pretty much pre-cover. More info and photos available keith(at)intev.ca or 519-240-3064 located in Cambridge Ontario Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8268#208268 ________________________________________________________________________________
Date: Oct 11, 2008
From: steve shinabery <shinco(at)bright.net>
Subject: Re: 582 starter not engaging.
815TL wrote: > > Hi all, > I went start up the plane tonight, my instructor was going to take it up for a flight, and could not get it to start. The volts show good, but is sounds like the starter is not engaging fully. I turn the key, and the starter clunks, moves the prop about an inch, then disengages and spins. > > Can anyone lead me in the right direction as to what to look for? Could it be something as simple as lubrication? How and with what should I lubricate it with? Any other ideas? > > I am still new to the Rotax/Kitfox world, so any information anyone could give, would be appreciated. > > Andrew > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8232#208232 > > > > ------------------------------------------------------------------------ > > > Checked by AVG - http://www.avg.com > > I am going through the same thing right now..mine does not do any thing..only clicks...BAD starter..engine will have to be pulled to replace.can turn starter by hand and then engine will start .then have to turn starter again..and so on..Bad starter.wish you luck...I am going out and pull my Dam_ engine....Steve Shinabery N554KF KF2 St.Marys Ohio ________________________________________________________________________________
Date: Oct 11, 2008
From: steve shinabery <shinco(at)bright.net>
Subject: Re: My next aircraft (READY TO FLY!!) - Kitfox IV With Cont
O-200 Francisco Drovetta wrote: > Hi !! > My aircraft is done!! ... ready to Fly! > More photos you can see at: www.dcubj3.com.br (sorry only in portuguese) > Really Happy!!! > > > Francisco Drovetta > Kitfox IV "brazilian version" with Cont O-200 > So Paulo, SP, Brazil > dcubj3(at)terra.com.br > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ > > ------------------------------------------------------------------------ > > > Checked by AVG - http://www.avg.com > > WOW<Subject: Re: 582 starter not engaging.
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 11, 2008
Thanks guys. I will get a chance tomorrow to check it out. It clicks then spins, so I think it is OK, something is just not meshing. I guess I will need to check it out. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8279#208279 ________________________________________________________________________________
Date: Oct 11, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: 582 starter not engaging.
At 05:41 PM 10/10/2008, you wrote: >With the cowling off, get under the airplane and with a flashlight >and see if you can see any part of the flywheel. Have a good look >at it while someone turns the prop slowly. You may be able to see >what is happening from that angle. Andrew, Deke's got good advice as there is an SL or SB on the 582 flywheel, which can fail. You should be able to check it without pulling the engine. You can also see the starter in action from the front if you pull the cowl. Watch it while someone hits the starter. (Don't get your head cut off, though!) Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: "Francisco Drovetta" <dcubj3(at)terra.com.br>
Subject: Re: My next aircraft (READY TO FLY!!) - Kitfox IV With ContO-200
Date: Oct 11, 2008
Tks a lot Mr. Steve!! ----- Original Message ----- From: "steve shinabery" <shinco(at)bright.net> Sent: Saturday, October 11, 2008 7:00 AM Subject: Re: Kitfox-List: My next aircraft (READY TO FLY!!) - Kitfox IV With ContO-200 > > Francisco Drovetta wrote: >> Hi !! >> My aircraft is done!! ... ready to Fly! >> More photos you can see at: www.dcubj3.com.br (sorry only in portuguese) >> Really Happy!!! >> >> >> Francisco Drovetta >> Kitfox IV "brazilian version" with Cont O-200 >> So Paulo, SP, Brazil >> dcubj3(at)terra.com.br >> >> >> ------------------------------------------------------------------------ >> >> >> ------------------------------------------------------------------------ >> >> >> ------------------------------------------------------------------------ >> >> ------------------------------------------------------------------------ >> >> >> Checked by AVG - http://www.avg.com >> >> > WOW< luck...Steve Shinabery N554KF KF2 St.Marys Ohio > > -------------------------------------------------------------------------------- Checked by AVG - http://www.avg.com 16:08 ________________________________________________________________________________
From: "Bill Malpass" <malpass-architect(at)comcast.net>
Subject: Re: 582 starter not engaging.
Date: Oct 11, 2008
Just so happens that I am repairing my starter as we speak as I had the same identical symptoms. I had some very helpful Kitfoxer's explain to me what is probably happening, and they turned out to be right on the money. This applies only to the rear mounted starter on the 582. Take a look at the pilots side stud holding the starter on. This is the one that always breaks into. The starter will "rock" slightly to the righ and left seeming loose. Its enough to not allow the starter to engage all the way. If this is you issue, dont try to get at the starter from the cabin side, it is futile..............Got to take the engine out to repair. (good time to go ahead and do a decarb job on the pistons). Good luck, and you better hope this is all it is, because this is better than a problem with flywheel, bad starter , etc. Bill ----- Original Message ----- From: "steve shinabery" <shinco(at)bright.net> Sent: Saturday, October 11, 2008 5:57 AM Subject: Re: Kitfox-List: 582 starter not engaging. > > 815TL wrote: >> >> Hi all, >> I went start up the plane tonight, my instructor was going to take >> it up for a flight, and could not get it to start. The volts show good, >> but is sounds like the starter is not engaging fully. I turn the key, >> and the starter clunks, moves the prop about an inch, then disengages and >> spins. >> >> Can anyone lead me in the right direction as to what to look for? Could >> it be something as simple as lubrication? How and with what should I >> lubricate it with? Any other ideas? >> >> I am still new to the Rotax/Kitfox world, so any information anyone could >> give, would be appreciated. >> >> Andrew >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p 8232#208232 >> >> >> >> >> >> >> >> >> >> ------------------------------------------------------------------------ >> >> >> Checked by AVG - http://www.avg.com >> > I am going through the same thing right now..mine does not do any > thing..only clicks...BAD starter..engine will have to be pulled to > replace.can turn starter by hand and then engine will start .then have to > turn starter again..and so on..Bad starter.wish you luck...I am going out > and pull my Dam_ engine....Steve Shinabery N554KF KF2 St.Marys Ohio > > > ________________________________________________________________________________
Subject: Re: 582 starter not engaging.
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 11, 2008
Man, I really hope I don't have to pull the motor on it right now. I wanted to get some flying time in. Is there any way to reach that bolt, without pulling it? Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8294#208294 ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: Re: 582 starter not engaging.
Date: Oct 11, 2008
Andrew, don't let pulling the engine slow you down. It's only about a 20 minute job with an overhead hoist or if you have big muskles, you can just lift it out of there. Once you get it out it should be evident what the problem is. Deke Morisse Mikado Michigan S5/Subaru/CAP 397+ TT "The aim of an argument or discussion should not be victory, but progress." - Joseph Joubert ----- Original Message ----- From: "815TL" <lawrenceaw(at)corning.com> Sent: Saturday, October 11, 2008 8:51 AM Subject: Kitfox-List: Re: 582 starter not engaging. > > Thanks guys. I will get a chance tomorrow to check it out. It clicks > then spins, so I think it is OK, something is just not meshing. I guess I > will need to check it out. > > Andrew > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8279#208279 > > > ________________________________________________________________________________
From: "Bill Malpass" <malpass-architect(at)comcast.net>
Subject: Re: 582 starter not engaging.
Date: Oct 11, 2008
There are some 10 rubber washers per side and the stud to replace , so I dont think a surgeon could even pull something off like a repair such as this. Your going to have to get the engine out. Just visually check and you can make sure the broken stud is the problem first. Make sure this is the problem........................... Bill ----- Original Message ----- From: "815TL" <lawrenceaw(at)corning.com> Sent: Saturday, October 11, 2008 11:17 AM Subject: Kitfox-List: Re: 582 starter not engaging. > > Man, I really hope I don't have to pull the motor on it right now. I > wanted to get some flying time in. Is there any way to reach that bolt, > without pulling it? > > Andrew > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 8294#208294 > > > ________________________________________________________________________________
From: Clint Bazzill <clint_bazzill(at)hotmail.com>
Subject: My next aircraft (READY TO FLY!!) - Kitfox IV With Cont
O-200
Date: Oct 11, 2008
Very nice looking aircraft. Would you give us more information. How much does it weigh?=2C What did you have to do to get the W & B worked out. Tha nks Clint From: dcubj3(at)terra.com.brTo: kitfox-list(at)matronics.comSubject: Kitfox-List: My next aircraft (READY TO FLY!!) - Kitfox IV With Cont O-200Date: Fri=2C Hi !! My aircraft is done!! ... ready to Fly! More photos you can see at: www.dcubj3.com.br (sorry only in portuguese) Really Happy!!! Francisco DrovettaKitfox IV "brazilian version" with Cont O-200S=E3o Paulo =2C SP=2C Brazil dcubj3(at)terra.com.br ________________________________________________________________________________
Subject: Re: 582 starter not engaging.
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 12, 2008
Good morning all. Well, I have some good news after looking the situation over. I tried another battery, but it still would not engage. So we tore the cowling off to see what it was doing. I had someone crank it over, while I looked at it from underneath. The mounting bolts were fine, so I new that was not the problem. I looked to me, and forgive me if I use the wrong terms here, like the gear would spin forward and latch on to the flywheel, but the pack (pressure plate?) would not slide forward. There was a lot of old thick lubrication on it. I cleaned it a little, then sprayed it good with some thin lubricant. Out of 20 tries after that, it failed to engage just 2 times. So it now seems to engage 9 out of 10 times. That is a lot better than 0 out of 10 times. :) I will keep an eye on it, but I think that was the whole issue. Thank you all for all your help and information. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8355#208355 ________________________________________________________________________________
Date: Oct 12, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Series IV Horizontal Stabilizer Struts
All, Anybody remember a requirement for increasing the size of the horizontal stab struts from 10-32 to 1/4-28? Bob did it for my aircraft based on ? but I can't find a reference in the SBs or SLs. It might be a series I - III issue that Bob translated to the IV. (I'm asking for another IV owner who has the small struts.) Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Series IV Horizontal Stabilizer Struts
Date: Oct 13, 2008
Guy, I recall, and I think it was a IV where a guy had the strut break on short final and was able to make the landing with minimal effects. The discussion began then. There was talk about purchase points when moving the aircraft, lifting, and I think infight stresses - aerobatics, etc, but the real concern was that Skystar and Denney were using Socket head bolts for the threaded portion of the stab struts and the stresses induced into these pieces during the weld process. Soon after that the factory began offering the 1/4" fitting. I don't recall discussion on whether they went to different threaded ends. I think there was at least one other instance where a broken end was found on a preflight. My 900 hours was with the original 10-32 ends, but checking these before each flight became part of the preflight and I paid particular attention to what I held onto when moving the airplane. Lowell ----- Original Message ----- From: "Guy Buchanan" <bnn(at)nethere.com> Sent: Sunday, October 12, 2008 6:36 PM Subject: Kitfox-List: Series IV Horizontal Stabilizer Struts > > All, > Anybody remember a requirement for increasing the size of the > horizontal stab struts from 10-32 to 1/4-28? Bob did it for my aircraft > based on ? but I can't find a reference in the SBs or SLs. It might be a > series I - III issue that Bob translated to the IV. (I'm asking for > another IV owner who has the small struts.) > > > Guy Buchanan > San Diego, CA > K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > > ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: test - disregard
Date: Oct 13, 2008
________________________________________________________________________________
Subject: Looking for a model IV water radiator
From: "nick4853" <nweiskopf(at)verizon.net>
Date: Oct 13, 2008
I need to replace my radiator was just checking to see if any one had one to sell. Thanks Nick W. -------- kitfox !V-1200 Rotax 912ul Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8540#208540 ________________________________________________________________________________
Subject: Re: Series IV Horizontal Stabilizer Struts
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 13, 2008
Guy, My memory is the sane as lowell's about the horizontal stab struts. Also, a service letter or bulletin was not issued. The struts with the 1/4 inch threads were offered as an upgrade. Mine are the original 10-32 threads and I give them special attention with each preflight and never lift, sit or push on the horizontal stab. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8552#208552 ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Series IV Horizontal Stabilizer Struts
Date: Oct 13, 2008
Mine were small, until I got the proper studs and rod end bearings, and welded the studs into the existing struts. I was shocked to see that Skystar used a socket head cap screw for a "stud", when I cut the old one off. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition system was declared bad, and is being replaced. On Oct 12, 2008, at 9:36 PM, Guy Buchanan wrote: > > All, > Anybody remember a requirement for increasing the size of > the horizontal stab struts from 10-32 to 1/4-28? Bob did it for my > aircraft based on ? but I can't find a reference in the SBs or SLs. > It might be a series I - III issue that Bob translated to the IV. > (I'm asking for another IV owner who has the small struts.) > > > Guy Buchanan > San Diego, CA > K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > ________________________________________________________________________________
Date: Oct 13, 2008
From: "Rick" <wingsdown(at)verizon.net>
Subject: Kitfox items for sale on ebay
Just a heads up. I just placed a few more items on ebay from the old model 5 Kitfox. Will be listing some NSI and EA-81 stuff soon. Rick ________________________________________________________________________________
Date: Oct 14, 2008
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Series IV Horizontal Stabilizer Struts
The factory made an in line change with no documentation then offered a retrofit. After a rash of broken ends reported on this list I cut mine off and discovered the factory had welded a cap screw in the end of the 3/8" tube. Very bad practice due the weld messing up the heat treat of the high strength screw which caused them to become brittle. I replaced the thing with proper weld on ends and went to the next size (AN 490 insert if I correctly remember??). Later the factory re did the struts and went to larger tubes. Nobody ever reported if the got rid of the screws, but they did go the proper size which is 1/4x28 You have the correct fix. For those with the small thread you might want to upgrade or do the diy fix. Increasing the tube size is not necessary its the small defective thread that is breaking off. AN parts do not break in this application if properly sized. Paul ============== At 07:36 PM 10/12/2008, you wrote: > >All, > Anybody remember a requirement for increasing the size of > the horizontal stab struts from 10-32 to 1/4-28? Bob did it for my > aircraft based on ? but I can't find a reference in the SBs or SLs. > It might be a series I - III issue that Bob translated to the IV. > (I'm asking for another IV owner who has the small struts.) > > >Guy Buchanan >San Diego, CA >K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > ________________________________________________________________________________
Date: Oct 14, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Kitfox IV Gas Cap
At 12:16 PM 10/14/2008, you wrote: >Sure I saw somewhere in the forums that an automobile gas cap would >work. After 6 years of flying my KF, I taxied out into a weedy lake >without securing the gas cap and lost it. Need a replacement. Any >suggestions welcome. Gary, Yes, the auto caps work, but they're ugly and you'll have to put in your vent. Otherwise get them from John and Kitfox. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
Subject: Need condition inspection in SC
From: "wingnut" <wingnut(at)spamarrest.com>
Date: Oct 15, 2008
Can anyone recommend an A&P for a condition inspection on my Model 4 in the SC area? The guy who did it last year was a nice guy but I'd like to find someone more familiar with the airplane and the engine (912UL). -------- Luis Rodriguez Model IV 1200 Rotax 912UL Flying Weekly Laurens, SC (34A) Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8903#208903 ________________________________________________________________________________
Subject: Re: Throttle springs
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 15, 2008
I bought the correct springs from Rotax and installed them. Problem solved. Thanks to all for your input. Jim Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8961#208961 ________________________________________________________________________________
Subject: Aligning the wings
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 15, 2008
I just bought my Kitfox and after I got it home, I discovered that the left wing is straight from root to tip, but the right wing is twisted leading-edge down (washed-out) about 2 degrees. I realize that this was probably done to make it fly level with only the pilot on board, but it is excessive and the plane has a built-in right roll, even flown solo. I am also concerned about a possible stall-spin problem from the different angle of attack from one side to the other. The Builders Manual that I got with the airplane does not discuss wing alignment. Can anyone tell me what the factory specs are? Should both wings be straight? Both washed-out a degree of so? I don't know whether I should eliminate the excess wash-out in the right wing, or twist in a little washout on the left wing, or both? Thanks. Jim Feldmann 1994 Kitfox Speedster/Rotax 912 N926JB Read this topic online here: http://forums.matronics.com/viewtopic.php?p 8964#208964 ________________________________________________________________________________
Date: Oct 15, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Aligning the wings
At 04:02 PM 10/15/2008, you wrote: >The Builders Manual that I got with the airplane does not discuss >wing alignment. Can anyone tell me what the factory specs >are? Should both wings be straight? Both washed-out a degree of >so? I don't know whether I should eliminate the excess wash-out in >the right wing, or twist in a little washout on the left wing, or both? The build manual shows about 1 degree of washout, symmetric, for the long wing measured at the outboard and inboard ribs. It will be a little less for the Speedster. (The long wing adds another rib bay outside the end of the flaperon.) I'd bring it back to factory specs, if possible. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
Subject: Re: Aligning the wings
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 16, 2008
Jim Feldmann wrote: > I just bought my Kitfox and after I got it home, I discovered that the left wing is straight from root to tip, but the right wing is twisted leading-edge down (washed-out) about 2 degrees. I realize that this was probably done to make it fly level with only the pilot on board, but it is excessive and the plane has a built-in right roll, even flown solo. > > I am also concerned about a possible stall-spin problem from the different angle of attack from one side to the other. > > The Builders Manual that I got with the airplane does not discuss wing alignment. Can anyone tell me what the factory specs are? Should both wings be straight? Both washed-out a degree of so? I don't know whether I should eliminate the excess wash-out in the right wing, or twist in a little washout on the left wing, or both? > > Thanks. > > Jim Feldmann > 1994 Kitfox Speedster/Rotax 912 > Flying Jim, the wings are built upside down on saw horses with the saw horse tops level or parallel in relation to each other. A 1/2" block is placed under the tip end of the front spar to result in the finished wing having 1/2" of washout between the spars per 13 feet. The speedster wing spars are cut after the ribs are attached to achieve an accurate amount of twist. In other words, the speedster wings have the same twist per foot, but a hair less than 1/2" washout from root to tip. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9034#209034 ________________________________________________________________________________
Subject: Re: Aligning the wings
From: "Jim Feldmann" <feldesign(at)earthlink.net>
Date: Oct 16, 2008
Thanks very much guys. I will re-rig it per those specs and then see what straight and level flight trim looks like. -------- Jim Feldmann, 3rd owner 1994 Kitfox Speedster / 912 Flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9041#209041 ________________________________________________________________________________
Subject: Note on Ethanol
From: "Rich L" <kitfox812(at)gmail.com>
Date: Oct 16, 2008
This MS Word Document is from the Idaho Aviation Association (IAA). Thought it might be of interest. Rich L Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9063#209063 Attachments: http://forums.matronics.com//files/discussion_of_ethanol_mandates_281.doc ________________________________________________________________________________
From: "Frank Miles" <f.miles.tcp.833(at)clearwire.net>
Subject: Note on Ethanol
Date: Oct 16, 2008
Rich, When was this article written? Last year? The date on the top is October 18. Two days from now. If so, a lot has happened since then. As I understand it the Idaho and Washington legislation that was passed regarding ethanol fuel mandated that "91 octane fuel is too made available for aviation and recreational use". I just dare you to find it and no distributor, that I can find, wants to talk about it. Oh yes, I dropped a note to the Idaho Dept. of Aviation about his matter and did not even get the courtesy of a response. Frank Miles Lewiston, Idaho -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Rich L Sent: Thursday, October 16, 2008 12:16 PM Subject: Kitfox-List: Note on Ethanol This MS Word Document is from the Idaho Aviation Association (IAA). Thought it might be of interest. Rich L Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9063#209063 Attachments: http://forums.matronics.com//files/discussion_of_ethanol_mandates_281.doc ________________________________________________________________________________
Subject: Re: Note on Ethanol
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 16, 2008
For what it's worth. I have been using Union 76 premium 92 octane in Ellensburg, WA. I have been testing for alcohol and as of 10-13 have not found any in 76's premium. I use the EAA recommended water in a jar test. I was using Chevron premium until the alcohol showed up about mid July this year. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9098#209098 ________________________________________________________________________________
Subject: Header Tank Venting
From: "SkySteve" <Wilson(at)REinfo.org>
Date: Oct 16, 2008
My header tank (located behind the seat) is vented back to both wing tanks via two vent lines (one to each wing tank). I was advised to install a shut off valve in each vent line and to open those vent lines when filling the fuel tanks, then shut the vent valves for flight. It was mentioned that in the past, there were several crashes due to fuel starvation when the wing tanks were full of fuel. Apparently air had mixed with the fuel in the vent lines and vapor lock stopped the fuel flow from the wing tanks to the header tank. The result was when the header tank ran out of fuel the engine stopped due to fuel starvation. Is this true? Should I install shut off valves in each of my two vent lines and close those valves for flight? -------- Steve Wilson Huntsville, UT Kitfox Model 134 - 85DD 912A / 3 Blade Warp Drive Convertible Nosewheel & Tailwheel Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9099#209099 ________________________________________________________________________________
Subject: Re: Header Tank Venting
Date: Oct 16, 2008
From: tc9008(at)aol.com
I have flown a Kitfox IV? 582 since 2004 and have had a problem. Travis -----Original Message----- From: SkySteve <Wilson(at)REinfo.org> Sent: Thu, 16 Oct 2008 8:04 pm Subject: Kitfox-List: Header Tank Venting My header tank (located behind the seat) is vented back to both wing tanks via two vent lines (one to each wing tank). I was advised to install a shut off valve in each vent line and to open those vent lines when filling the fuel tanks, then shut the vent valves for flight. It was mentioned that in the past, there were several crashes due to fuel starvation when the wing tanks were full of fuel. Apparently air had mixed with the fuel in the vent lines and vapor lock stopped the fuel flow from the wing tanks to the header tank. The result was when the header tank ran out of fuel the engine stopped due to fuel starvation. Is this true? Should I install shut off valves in each of my two vent lines and close those valves for flight? -------- Steve Wilson Huntsville, UT Kitfox Model 134 - 85DD 912A / 3 Blade Warp Drive Convertible Nosewheel & Tailwheel Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9099#209099 ________________________________________________________________________________
Subject: Re: Header Tank Venting
Date: Oct 16, 2008
From: tc9008(at)aol.com
I have flown a Kitfox IV? 582 since 2004 and have had a problem. Travis -----Original Message----- From: SkySteve <Wilson(at)REinfo.org> Sent: Thu, 16 Oct 2008 8:04 pm Subject: Kitfox-List: Header Tank Venting My header tank (located behind the seat) is vented back to both wing tanks via two vent lines (one to each wing tank). I was advised to install a shut off valve in each vent line and to open those vent lines when filling the fuel tanks, then shut the vent valves for flight. It was mentioned that in the past, there were several crashes due to fuel starvation when the wing tanks were full of fuel. Apparently air had mixed with the fuel in the vent lines and vapor lock stopped the fuel flow from the wing tanks to the header tank. The result was when the header tank ran out of fuel the engine stopped due to fuel starvation. Is this true? Should I install shut off valves in each of my two vent lines and close those valves for flight? -------- Steve Wilson Huntsville, UT Kitfox Model 134 - 85DD 912A / 3 Blade Warp Drive Convertible Nosewheel & Tailwheel Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9099#209099 ________________________________________________________________________________
Subject: Re: Note on Ethanol
From: "Rich L" <kitfox812(at)gmail.com>
Date: Oct 16, 2008
That note just came to me from the IAA. The October 18 is the date of the board meeting where this will be discussed. Some of the information was written up on the latest newsletter on the IAA web site. (www.flyidaho.org). Here are some of the local stations which sell non-contaminated premium fuel: Dykes Exon in Bonners Ferry has a Pacific Pride Pump in back. The Coop in Sandpoint. I saw a list of other stations mostly in southern Idaho . Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9111#209111 ________________________________________________________________________________
Date: Oct 16, 2008
Subject: Re: Note on Ethanol
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Thu, October 16, 2008 4:56 pm, Tom Jones wrote: > > For what it's worth. I have been using Union 76 premium 92 octane in Ellensburg, WA. > I have been testing for alcohol and as of 10-13 have not found any in 76's premium. I > use the EAA recommended water in a jar test. I was using Chevron premium until the > alcohol showed up about mid July this year. I can verify that Chevron is using 10% Ethanol in Bellevue WA and possibly all of Western Washington. It even says so on the pumps. Chevron and Exxon-Mobil are building Bio-Diesel blending plants in Washington. The Exxon plant in Spokane will be fully operational in December. One thing good is that MTBE is dead. Estimates say E90 costs more and gives a uniform 8% reduction in fuel mileage. It has a lower flash point and higher vapor pressure than gasoline so this is genuine concern with operating altitude even if you've solved the problems with gaskets, seals and corrosion. Pipeline operators are not blending ethanol because they claim the corrosivity of ethanol threatens the integrity of the pipelines. As a result, ethanol is blended at the pipeline delivery points, chiefly Harbor Island in Seattle so it is likely that all gasoline has the 10% blend in Western Washington. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
Date: Oct 16, 2008
Subject: Re: Header Tank Venting
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Thu, October 16, 2008 5:04 pm, SkySteve wrote: > > My header tank (located behind the seat) is vented back to both wing tanks via two > vent lines (one to each wing tank). I was advised to install a shut off valve in each > vent line and to open those vent lines when filling the fuel tanks, then shut the vent > valves for flight. > > It was mentioned that in the past, there were several crashes due to fuel starvation > when the wing tanks were full of fuel. Apparently air had mixed with the fuel in the > vent lines and vapor lock stopped the fuel flow from the wing tanks to the header > tank. The result was when the header tank ran out of fuel the engine stopped due to > fuel starvation. > > Is this true? Should I install shut off valves in each of my two vent lines and close > those valves for flight? I'd have to see a drawing but that doesn't make sense as I understand the configuration. What will block the vent line is low points or multiple low points such that they act as a trap with fuel in it and air on both sides. It can't siphon and causes hydraulic blockage. As long as the vent line goes up continuously and terminates in an air gap, you should never get a condition where there is hydraulic blockage. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Header Tank Venting
Date: Oct 16, 2008
Steve, I don't understand the thinking on the double vent unless it was done to prevent the often seen uneven draining of the wing tanks. This phenomenon has been discussed very often on the list and in one instance in the wilds of Idaho it resulted in a panic stop to check for an obstruction in the fuel lines. After carefully measuring fuel flow from each tank, we were finally able to convince the troubled pilot that the fuel flow was fine and wasn't going to have to put it down over the Sawtooth Mountains because of the uneven fuel use from his wing tanks. Your double vents are a one off design change from the factory configuration. I don't think you will find any instances of full tank fuel starvation proper fuel line routing and with the vents in place and putting valves in the vent lines and closing them in flight is contrary to the current design. Putting valves in the vent lines would conceivably serve to make fuel system maintenance easier, but it is a lot of hardware to simply avoid clamping the lines if maintenence is necessary. Keep in mind, the following service letter should clear up the factory's view on the instances you refer to. http://www.kitfoxaircraft.com/support/service_letters/sl22.htmhttp://www.kitfoxaircraft.com/support/service_letters/sl22.htm The referenced Service Bulletin will continue the factory comments: http://www.kitfoxaircraft.com/support/service_bulletins/sb29.htmKeep It is a fact that lots of us have seen what we believe to be design weaknesses in the factory scheme and have modified according to our own perception of safe, but many of the modifications fly in the face of a fine history of reliability. I had 900 hours on my Model IV when I put it on the ground because of an oil pressure drop due to a blockage of the oil line to the pump - foreign object, and I have three friends who I flew with regularly that each had nearly 1000 hours on Model IVs. All with one vent line to the right wing tank, and all with no hint of fuel flow issues with the factory configuration. Keep in mind that in a fairly steep descent with the aft ported wing tanks, it is possible to unport the tanks if the fuel level is below a certain amount. I found that to be true during the 30 minute descent from 12,000 ft over the Sierras, to my field elevation of 1300 ft. With the factory design, the header tank immediately resumed filling from the wing tanks after reducing the descent for a time. And that was with four gallons remaining in each tank measured on the ground. I was descending at 400 fpm at just below redline on the ASI. My thought is to not close the valves in flight. I am curious about the source of the advice. Lowell ----- Original Message ----- From: "SkySteve" <Wilson(at)REinfo.org> Sent: Thursday, October 16, 2008 5:04 PM Subject: Kitfox-List: Header Tank Venting > > My header tank (located behind the seat) is vented back to both wing tanks > via two vent lines (one to each wing tank). I was advised to install a > shut off valve in each vent line and to open those vent lines when filling > the fuel tanks, then shut the vent valves for flight. > > It was mentioned that in the past, there were several crashes due to fuel > starvation when the wing tanks were full of fuel. Apparently air had > mixed with the fuel in the vent lines and vapor lock stopped the fuel flow > from the wing tanks to the header tank. The result was when the header > tank ran out of fuel the engine stopped due to fuel starvation. > > Is this true? Should I install shut off valves in each of my two vent > lines and close those valves for flight? > > -------- > Steve Wilson > Huntsville, UT > Kitfox Model 134 - 85DD > 912A / 3 Blade Warp Drive > Convertible Nosewheel & Tailwheel > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9099#209099 > > > ________________________________________________________________________________
Date: Oct 16, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Header Tank Venting
At 05:04 PM 10/16/2008, you wrote: >It was mentioned that in the past, there were several crashes due to >fuel starvation when the wing tanks were full of fuel. Apparently >air had mixed with the fuel in the vent lines and vapor lock stopped >the fuel flow from the wing tanks to the header tank. The result >was when the header tank ran out of fuel the engine stopped due to >fuel starvation. > >Is this true? Should I install shut off valves in each of my two >vent lines and close those valves for flight? Steve, Thanks for asking this question. I have finally convinced myself that this is possible. It's not vapor lock, but if your wing tank fuel feed line were to rise above the wing tank fuel level before travelling to the header tank, and the header was vented to atmosphere, the wing tank would stop feeding. (There would be no way to siphon from the wing tank because the header tank was vented to atmosphere.) Therefore you'd have to block the vent to force fuel to siphon from the wing tank. My system without the vent valve works because my wing tank feed lines run down-hill to the header tank; no siphon is necessary. (I could have a problem on an extremely long, extremely steep descent, because my fuel lines run aft from the wing tanks.) So I guess the answer becomes: either your wing tank fuel lines run down-hill, or you install the valves. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: Steven Didier <steve.didier(at)gmail.com>
Subject: Re: Note on Ethanol
Date: Oct 17, 2008
one of our local flyers swears that Jacob's Oil in Grangeville still sells ethanol free premium. Steve On Oct 16, 2008, at 6:10 PM, Rich L wrote: > > That note just came to me from the IAA. The October 18 is the date > of the board meeting where this will be discussed. Some of the > information was written up on the latest newsletter on the IAA web > site. (www.flyidaho.org). > Here are some of the local stations which sell non-contaminated > premium fuel: > > Dykes Exon in Bonners Ferry has a Pacific Pride Pump in back. > The Coop in Sandpoint. > > I saw a list of other stations mostly in southern Idaho . > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9111#209111 > > ________________________________________________________________________________
From: "fox5flyer" <fox5flyer(at)idealwifi.net>
Subject: test - disregard
Date: Oct 17, 2008
________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Note on Ethanol
Date: Oct 17, 2008
As to whether MTBE being dead is a good thing or not is something I haven't considered. It certainly isn't as toxic as lead or as destructive as Ethanol. I use the word destructive in regard to ethanol because of the impact ethanol production on commercial levels has on the environment and the additional impact it has had on our (world) food supply. Increases in CO2 given off during the fermentation process make the fuel worse than anything else available. Add to all that the concerns of ethanol in flight and corrosion and one has to wonder who sold this bill of lies to legislators and can they be hired by anyone?? I have a shoreline or rock I'd like to sell at around $4.00 per pound. I'll cut a deal with anyone to sell bog at $5.00 a gallon. All that is interesting and to be honest thrashed to death. I only wanted to comment on why pipeline owners may not be interested in sending ethanol through their pipelines. Corrosion is a serious consideration but far from the only one. Pipelines transport many different types of fossil fuels... Gasoline, Diesel, motor oil etc. So as not to leave their pipes full of someone else's product and contamination of cargo they use salt water pumped into the pipes between shipments. Unfortunately ethanol is more than happy to form a true solution with this water. This means they would have to build from the ground up a dedicated distribution network for ethanol. Meters would have to be installed at each terminal to measure the amount of product delivered to any particular terminal. Mixing the ethanol with the gas will still have to be done locally. This may mean some places like Alaska will just have to stop driving gas powered cars because delivering ethanol there will be a nightmare followed by the nightmare of trying to start a car in subzero temperatures on ethanol. The next few years will be a great time to invest in manufacturing tanker trucks. BTW where is the nearest distillery to Washington DC? Maybe if congressmen had to walk more they would think about the laws they pass. A short while ago a guy from Brazil said Brazil moves its ethanol around by tanker ships with no problems... Anyone ever see a Brazilian flagged tanker??? I live on the side of the North Atlantic and I have never seen one. In fact I've never seen any ship with a Brazilian flag. This tells me they are a scarce as hens' teeth and they don't go too far from home. Most probably they are using Iberian flagged vessels. Nuff said about that. No wonder North American shippers are not interested in carrying a load of eth. Even our tramp steamers are much better than some foreign flags. Please note the word "some", because there are a lot of seagoing nations who know tricks to teach fish about the sea. Noel Loveys AME Intern, RPP Kitfox III-AIvo IFA, Aerocet 1100 floats -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Paul A. Franz, P.E. Sent: Friday, October 17, 2008 1:54 AM Subject: Re: Kitfox-List: Re: Note on Ethanol On Thu, October 16, 2008 4:56 pm, Tom Jones wrote: > > For what it's worth. I have been using Union 76 premium 92 octane in Ellensburg, WA. > I have been testing for alcohol and as of 10-13 have not found any in 76's premium. I > use the EAA recommended water in a jar test. I was using Chevron premium until the > alcohol showed up about mid July this year. I can verify that Chevron is using 10% Ethanol in Bellevue WA and possibly all of Western Washington. It even says so on the pumps. Chevron and Exxon-Mobil are building Bio-Diesel blending plants in Washington. The Exxon plant in Spokane will be fully operational in December. One thing good is that MTBE is dead. Estimates say E90 costs more and gives a uniform 8% reduction in fuel mileage. It has a lower flash point and higher vapor pressure than gasoline so this is genuine concern with operating altitude even if you've solved the problems with gaskets, seals and corrosion. Pipeline operators are not blending ethanol because they claim the corrosivity of ethanol threatens the integrity of the pipelines. As a result, ethanol is blended at the pipeline delivery points, chiefly Harbor Island in Seattle so it is likely that all gasoline has the 10% blend in Western Washington. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
Subject: Re: Header Tank Venting
From: "SkySteve" <Wilson(at)REinfo.org>
Date: Oct 17, 2008
Obviously there are differing thoughts on this issue. What I am getting so far is that it MAY not be necessary to close the venting, but closing the venting will not harm anything and MAY actually HELP in some instances. Would that be a accurate summary? -------- Steve Wilson Huntsville, UT Kitfox Model 1- 85DD 912A / 3 Blade Warp Drive Convertible Nosewheel & Tailwheel Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9161#209161 ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
Steve, in a word, No. Lowell ----- Original Message ----- From: "SkySteve" <Wilson(at)REinfo.org> Sent: Friday, October 17, 2008 6:29 AM Subject: Kitfox-List: Re: Header Tank Venting > > Obviously there are differing thoughts on this issue. What I am getting > so far is that it MAY not be necessary to close the venting, but closing > the venting will not harm anything and MAY actually HELP in some > instances. Would that be a accurate summary? > > -------- > Steve Wilson > Huntsville, UT > Kitfox Model 1- 85DD > 912A / 3 Blade Warp Drive > Convertible Nosewheel & Tailwheel > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9161#209161 > > > ________________________________________________________________________________
From: kerrjohna(at)comcast.net
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
If as you suggest the header tank vent was OFF then in Lowell's example or other similar scenario the automatic refilling of the header tank would be prevented and air/fuel blockages of the two feed lines from the wing tanks WOULD likely slow or prevent flow to the header tank and encourage fuel starvation with adequate fuel remaining in the wings. Add my name to the many with asymetrical fuel flow from the tanks but no evidence of the header tank being deprived. I don't have a low fuel warning but there are many out there to monitor the possiblity of starvation. Were there any warnings that were triggered as a result of the asymetrical draw. What are the specifics of the "many crashes due to fuel starvation"? Sounds like urban myth to me. John Kerr Classic IV, 912ul, 780 hours. Logan UT -------------- Original message -------------- From: "SkySteve" <Wilson(at)REinfo.org> > > Obviously there are differing thoughts on this issue. What I am getting so far > is that it MAY not be necessary to close the venting, but closing the venting > will not harm anything and MAY actually HELP in some instances. Would that be a > accurate summary? > > -------- > Steve Wilson > Huntsville, UT > Kitfox Model 1- 85DD > 912A / 3 Blade Warp Drive > Convertible Nosewheel & Tailwheel > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9161#209161 > > > > > > > > > >
If as you suggest the header tank vent was OFF then in Lowell's example or other similar scenario the automatic refilling of the header tank would be prevented and air/fuel blockages of the two feed lines from the wing tanks WOULD likely slow or prevent flow to the header tank and encourage fuel starvation with adequate fuel remaining in the wings.
 
Add my name to the many with asymetrical fuel flow from the tanks but no evidence of the header tank being deprived.  I don't have a low fuel warning but there are many out there to monitor the possiblity of starvation.  Were there any warnings that were triggered as a result of the asymetrical draw.  What are the specifics of the "many crashes due to fuel starvation"?  Sounds like urban myth to me.
 
John Kerr
Classic IV, 912ul, 780 hours.
Logan UT
 
===== UOTE>< /body>

      
      
      
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Subject: Re: Header Tank Venting
From: "n85ae" <n85ae(at)yahoo.com>
Date: Oct 17, 2008
Header vents to both tanks, is usefull for equalizing pressure in the fuel tanks. This is the culprit for the uneven fuel flow problems in kitfoxes. All it take is a slight pressure differential, and you'll see a lot more fuel flow from one tank than the other. Jeff. Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9194#209194 ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
I had uneven flow on ONE day....I was within 8 minutes of the airport, and the low-fuel light came on, indicating 15 minutes of fuel left. I noticed there was plenty of fuel in the left tank, so I banked a bit to the right, sending that fuel into my header tank, and I watched as the vent line filled up, the low-fuel light went off, and I flew without incident into the airport to get 22 gallons into my 26 (27 with header ) gallon (total) tanks. I may regret saying this, but each pilot should know how his/her fuel system works, and what can be done in a pinch to remedy a problem...either that or get fuel more often. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 1:03 PM, n85ae wrote: > > Header vents to both tanks, is usefull for equalizing pressure in > the fuel > tanks. This is the culprit for the uneven fuel flow problems in > kitfoxes. > All it take is a slight pressure differential, and you'll see a lot > more fuel > flow from one tank than the other. > > Jeff. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9194#209194 > > ________________________________________________________________________________
From: A H <lowandslow1(at)hotmail.com>
Subject: Re: Fuel Vent Lines
Date: Oct 17, 2008
Just as a word clarification=2C so that terms aren't used incorrectly. The fuel system in a Kitfox is "gravity feed" and fuel pressure to the carb or engine fuel pump is "head pressure" from a gravity fed fuel tank. Strictl y gravity only. There is no "siphon action". Designers have to determine that the fuel tank is high enough in normal flying/attitudes (nose high/nos e low) and fuel line size adequate to provide a certain fuel pressure or he ad pressure for the fuel consumption of the engine used. If your engine in stallation requires additional pressure to the engine pump than head pressu re can provide=2C an electric pump must be installed prior to the engine pu mp or carb (ala low wing aircraft). Fuel line size and head pressure to th e engine is all that insures that an adequate supply of fuel is maintained to the metering device=2C unless you have a fuel pump located at each tank outlet to supply increased fuel flow. Most small aircraft under 140 hp=2C 3/8" line is used=2C that will that will supply more enough fuel for engine consumption. As engines get larger=2C fuel line size goes up=2C 1/2"=2C 5 /8"=2C etc. The only time fuel is "sucked" or "siphoned" from a tank is if you have a pump located at the tank. It is extremely important that the fuel lines and the vent lines be angled down to the header tank or on a constant slope=2C problem areas are at the wing pivot and the horizontal routing to the header tank. Especially in th e vent line. Air and fuel must have an unimpeded path and a way to get out and into the upper wing tank=2C if both lines to one tank have a low or hi gh spot you could run into a fuel lock situation on that side. Installed correctly and under normal flying and fuel conditions=2C the vent line has fuel in it and should correspond to the level of fuel in the tank. In a lo ng=2C steep=2C nose down descent with low fuel=2C your fuel pickup will be higher than the fuel level in the tank=2C as the fuel runs to forward to th e front of the tank. The tank is still vented=2C fuel to the header tank i s supplied only by the remaining fuel in the fuel line from the pickup to t he header tank. Leveling off routinely will then raise the fuel level abov e the fuel pickup/screen and will flow back down into the header tank. The air being displace by the fuel will go up the vent line and into the fuel tank. If the vent were blocked then air would have to travel upstream agai nst the fuel going down into the header tank. If it is on a constant slope this should not cause a problem other than fuel will not fill the header t ank as fast as it has to make room for air in the line going up. This is w hy the vent line is important. If you look at aerobatic biplanes with a center section upper wing mounted fuel tank=2C you will see a forward fuel pickup. This is for nose down atti tudes. Most Cessna's have a forward pick up location=2C we can't because o f the folding wing design. The fuel line would have to run down the forwar d doorpost frame. (Which it does in a Cessna) There is nothing wrong with a single vent line to one tank or a vent line t o each tank. Because we have a folding wing design we cannot have a interc onnecting vent line (wing tank-to-wing tank) like a Cessna that they use to help even the fuel burn from each wing. In a perfect world (no slip nor sk id=2C wings level=2C no turbulence=2C etc) Kitfox dual vent lines are used to keep fuel burn equal. The fuel vents on the "filler caps" provide a ver y slight positive pressure in the tanks=2C but mainly to fill the void of u sed fuel. Make sure the caps are on correct and the gaskets are sealing. One of the reasons for the long periscope vent line on the cap is to get th e vent into static atmospheric air. The low pressure on top of the wing wh ere the fuel cap is can cause siphoning of fuel=2C which is why a gasket ch eck is a good idea. The reason that the vent line from the header tank needs to be a constant s lope to the tank vent boss is to ensure that you don't create a "trap" for air. A dual vent line system helps to ensure positive flow to the engine j ust incase one vent line were to become blocked. Depending on your engine installation it is possible run the fuel low enoug h that there is not enough head pressure to supply the carb=2C even though there may be fuel in the header tank. I suggest a standby electric fuel pu mp (Faucet 4-6 gph) be mounted below the header tank outlet that can be tur n on during takeoff/landing and low fuel situations. I installed one in my fuel system. To insure positive pressure. I would: I would check the fuel caps first to make sure they are not blocked=2C poin ting forward and the gasket seals. Ensure that the fuel and vent lines to each tank are on a constant slope to the tank. Verify that the fuel level in the vent line corresponds to the level of fue l in the tank. Andy _________________________________________________________________ You live life beyond your PC. So now Windows goes beyond your PC. ________________________________________________________________________________
Date: Oct 17, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Header Tank Venting
At 06:29 AM 10/17/2008, you wrote: >Obviously there are differing thoughts on this issue. What I am >getting so far is that it MAY not be necessary to close the venting, >but closing the venting will not harm anything and MAY actually HELP >in some instances. Would that be a accurate summary? I think so, as long as you assure the header tank is reasonably full. With the vents closed any vapor in the header tank will have to / try to migrate up the fuel tank feed lines. I'm not sure but that this buoyancy might be able to work against the fuel tank head pressure and prevent its feeding. Again, I've never heard of it, and I used 3/8" line from my wing fuel tanks to the header tank to make sure vapor and fuel could exchange freely. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
Lynn: What you did was one of the things my flight instructor made me practice as part of a forced approach. Even the certified spam cans have issues with fuel delivery form the wing tanks on occasion. My plane only has a vent to the right wing tank.. The left tank is only half the size of the right and yes I do have unequal fuel flow. I also have a clear section in the vent line so I can see when fuel in the header starts to run out long before it does. When I install the 912 I was thinking about relocating the header behind the seat. In that location I will no longer be able to see the vent line. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Friday, October 17, 2008 3:26 PM Subject: Re: Kitfox-List: Re: Header Tank Venting I had uneven flow on ONE day....I was within 8 minutes of the airport, and the low-fuel light came on, indicating 15 minutes of fuel left. I noticed there was plenty of fuel in the left tank, so I banked a bit to the right, sending that fuel into my header tank, and I watched as the vent line filled up, the low-fuel light went off, and I flew without incident into the airport to get 22 gallons into my 26 (27 with header ) gallon (total) tanks. I may regret saying this, but each pilot should know how his/her fuel system works, and what can be done in a pinch to remedy a problem...either that or get fuel more often. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 1:03 PM, n85ae wrote: > > Header vents to both tanks, is usefull for equalizing pressure in > the fuel > tanks. This is the culprit for the uneven fuel flow problems in > kitfoxes. > All it take is a slight pressure differential, and you'll see a lot > more fuel > flow from one tank than the other. > > Jeff. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9194#209194 > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
Noel- I also have a clear vent line running up to my right tank, which is equal in size to the left tank. However, I can see my vent line even with the header tank behind the right side of the seat. My fuel line and the vent line run parallel to the diagonal braces behind the seat, and all I need to do is glance over my right shoulder occasionally to check for fuel in both the clear glass Purolator filter, and the clear vent line. I only *need* to do this when I know that the fuel tanks are getting low, but I check it every so often just out of habit. Pucker time comes when I allow myself to get low on fuel and have to make a descent. Under these conditions...and I've done this maybe 4-5 times (bad, Lynn, BAD)...like Guy suggested, just leveling off for a moment will let some fuel fill the header, shut off the light, and the pucker relaxes. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 6:21 PM, Noel Loveys wrote: > > Lynn: > > What you did was one of the things my flight instructor made me > practice as > part of a forced approach. Even the certified spam cans have > issues with > fuel delivery form the wing tanks on occasion. > > My plane only has a vent to the right wing tank.. The left tank is > only > half the size of the right and yes I do have unequal fuel flow. I > also have > a clear section in the vent line so I can see when fuel in the > header starts > to run out long before it does. When I install the 912 I was > thinking about > relocating the header behind the seat. In that location I will no > longer be > able to see the vent line. > > Noel > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn > Matteson > Sent: Friday, October 17, 2008 3:26 PM > To: kitfox-list(at)matronics.com > Subject: Re: Kitfox-List: Re: Header Tank Venting > > > I had uneven flow on ONE day....I was within 8 minutes of the > airport, and the low-fuel light came on, indicating 15 minutes of > fuel left. I noticed there was plenty of fuel in the left tank, so I > banked a bit to the right, sending that fuel into my header tank, and > I watched as the vent line filled up, the low-fuel light went off, > and I flew without incident into the airport to get 22 gallons into > my 26 (27 with header ) gallon (total) tanks. I may regret saying > this, but each pilot should know how his/her fuel system works, and > what can be done in a pinch to remedy a problem...either that or get > fuel more often. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 572hrs > Sensenich 62x46 > flying again after rebuild, and new Electroair direct-fire ignition > system > > > On Oct 17, 2008, at 1:03 PM, n85ae wrote: > >> >> Header vents to both tanks, is usefull for equalizing pressure in >> the fuel >> tanks. This is the culprit for the uneven fuel flow problems in >> kitfoxes. >> All it take is a slight pressure differential, and you'll see a lot >> more fuel >> flow from one tank than the other. >> >> Jeff. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p 9194#209194 >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
I have yet to land a plane with less than an hour of fuel on board. When I worked at the AMO ( Canadian equivalent of an FBO) in Gander there was a TC poster in the Heli part of the hangar which said "Fuel is time"... Kinda remembered that. Also the only time you have too much gas is when you're on fire :-) Most of my flights in the Kitfox I intentionally tried to get the weight up to the 950 MTOW. It's a bit harder getting a heavy plane up on step when flying floats. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Friday, October 17, 2008 8:24 PM Subject: Re: Kitfox-List: Re: Header Tank Venting Noel- I also have a clear vent line running up to my right tank, which is equal in size to the left tank. However, I can see my vent line even with the header tank behind the right side of the seat. My fuel line and the vent line run parallel to the diagonal braces behind the seat, and all I need to do is glance over my right shoulder occasionally to check for fuel in both the clear glass Purolator filter, and the clear vent line. I only *need* to do this when I know that the fuel tanks are getting low, but I check it every so often just out of habit. Pucker time comes when I allow myself to get low on fuel and have to make a descent. Under these conditions...and I've done this maybe 4-5 times (bad, Lynn, BAD)...like Guy suggested, just leveling off for a moment will let some fuel fill the header, shut off the light, and the pucker relaxes. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 6:21 PM, Noel Loveys wrote: > > Lynn: > > What you did was one of the things my flight instructor made me > practice as > part of a forced approach. Even the certified spam cans have > issues with > fuel delivery form the wing tanks on occasion. > > My plane only has a vent to the right wing tank.. The left tank is > only > half the size of the right and yes I do have unequal fuel flow. I > also have > a clear section in the vent line so I can see when fuel in the > header starts > to run out long before it does. When I install the 912 I was > thinking about > relocating the header behind the seat. In that location I will no > longer be > able to see the vent line. > > Noel > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn > Matteson > Sent: Friday, October 17, 2008 3:26 PM > To: kitfox-list(at)matronics.com > Subject: Re: Kitfox-List: Re: Header Tank Venting > > > I had uneven flow on ONE day....I was within 8 minutes of the > airport, and the low-fuel light came on, indicating 15 minutes of > fuel left. I noticed there was plenty of fuel in the left tank, so I > banked a bit to the right, sending that fuel into my header tank, and > I watched as the vent line filled up, the low-fuel light went off, > and I flew without incident into the airport to get 22 gallons into > my 26 (27 with header ) gallon (total) tanks. I may regret saying > this, but each pilot should know how his/her fuel system works, and > what can be done in a pinch to remedy a problem...either that or get > fuel more often. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 572hrs > Sensenich 62x46 > flying again after rebuild, and new Electroair direct-fire ignition > system > > > On Oct 17, 2008, at 1:03 PM, n85ae wrote: > >> >> Header vents to both tanks, is usefull for equalizing pressure in >> the fuel >> tanks. This is the culprit for the uneven fuel flow problems in >> kitfoxes. >> All it take is a slight pressure differential, and you'll see a lot >> more fuel >> flow from one tank than the other. >> >> Jeff. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p 9194#209194 >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "John W. Hart" <helili(at)chahtatushka.net>
Subject: Re: Header Tank Venting
Date: Oct 17, 2008
I don't mind flying a half tank of gas...............as long as it's the top half! John Hart KF IV, NSI Subaru Wilburton, OK -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Noel Loveys Sent: Friday, October 17, 2008 6:18 PM Subject: RE: Kitfox-List: Re: Header Tank Venting I have yet to land a plane with less than an hour of fuel on board. When I worked at the AMO ( Canadian equivalent of an FBO) in Gander there was a TC poster in the Heli part of the hangar which said "Fuel is time"... Kinda remembered that. Also the only time you have too much gas is when you're on fire :-) Most of my flights in the Kitfox I intentionally tried to get the weight up to the 950 MTOW. It's a bit harder getting a heavy plane up on step when flying floats. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Friday, October 17, 2008 8:24 PM Subject: Re: Kitfox-List: Re: Header Tank Venting Noel- I also have a clear vent line running up to my right tank, which is equal in size to the left tank. However, I can see my vent line even with the header tank behind the right side of the seat. My fuel line and the vent line run parallel to the diagonal braces behind the seat, and all I need to do is glance over my right shoulder occasionally to check for fuel in both the clear glass Purolator filter, and the clear vent line. I only *need* to do this when I know that the fuel tanks are getting low, but I check it every so often just out of habit. Pucker time comes when I allow myself to get low on fuel and have to make a descent. Under these conditions...and I've done this maybe 4-5 times (bad, Lynn, BAD)...like Guy suggested, just leveling off for a moment will let some fuel fill the header, shut off the light, and the pucker relaxes. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 6:21 PM, Noel Loveys wrote: > > Lynn: > > What you did was one of the things my flight instructor made me > practice as > part of a forced approach. Even the certified spam cans have > issues with > fuel delivery form the wing tanks on occasion. > > My plane only has a vent to the right wing tank.. The left tank is > only > half the size of the right and yes I do have unequal fuel flow. I > also have > a clear section in the vent line so I can see when fuel in the > header starts > to run out long before it does. When I install the 912 I was > thinking about > relocating the header behind the seat. In that location I will no > longer be > able to see the vent line. > > Noel > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn > Matteson > Sent: Friday, October 17, 2008 3:26 PM > To: kitfox-list(at)matronics.com > Subject: Re: Kitfox-List: Re: Header Tank Venting > > > I had uneven flow on ONE day....I was within 8 minutes of the > airport, and the low-fuel light came on, indicating 15 minutes of > fuel left. I noticed there was plenty of fuel in the left tank, so I > banked a bit to the right, sending that fuel into my header tank, and > I watched as the vent line filled up, the low-fuel light went off, > and I flew without incident into the airport to get 22 gallons into > my 26 (27 with header ) gallon (total) tanks. I may regret saying > this, but each pilot should know how his/her fuel system works, and > what can be done in a pinch to remedy a problem...either that or get > fuel more often. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 572hrs > Sensenich 62x46 > flying again after rebuild, and new Electroair direct-fire ignition > system > > > On Oct 17, 2008, at 1:03 PM, n85ae wrote: > >> >> Header vents to both tanks, is usefull for equalizing pressure in >> the fuel >> tanks. This is the culprit for the uneven fuel flow problems in >> kitfoxes. >> All it take is a slight pressure differential, and you'll see a lot >> more fuel >> flow from one tank than the other. >> >> Jeff. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p 9194#209194 >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
Date: Oct 17, 2008
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Header Tank Venting
Lots of examples Just do your homework Agree. Asymmetrical fuel flow from the tanks has nothing to do with starvation. Fixes for it are not necessary. Just follow the details on the install and the issue will go away. Nice fat lines are also good and no restrictions in any of the lines are also good. No filter or other components in the header to tank lines helps that situation. Paul At 09:26 AM 10/17/2008, you wrote: >If as you suggest the header tank vent was OFF then in Lowell's >example or other similar scenario the automatic refilling of the >header tank would be prevented and air/fuel blockages of the two >feed lines from the wing tanks WOULD likely slow or prevent flow to >the header tank and encourage fuel starvation with adequate fuel >remaining in the wings. > >Add my name to the many with asymetrical fuel flow from the tanks >but no evidence of the header tank being deprived. I don't have a >low fuel warning but there are many out there to monitor the >possiblity of starvation. Were there any warnings that were >triggered as a result of the asymetrical draw. What are the >specifics of the "many crashes due to fuel starvation"? Sounds like >urban myth to me. > >John Kerr >Classic IV, 912ul, 780 hours. >Logan UT > >====== UOTE>< /body> > > ><http://www.matronics.com/Navigator?Kitfox-List>http://www.matronics.com/Navigator?Kitfox-List ><http://www.matronics.com/contribution>http://www.matronics.com/contribution > ________________________________________________________________________________
Date: Oct 17, 2008
From: paul wilson <pwmac(at)sisna.com>
Subject: Re: Header Tank Venting
Steve. NO -NO -NO You do not understand. You are getting advice from someone who has no understanding of the physics of fluid flow. You must vent the header. Valves in the header tank vents are just plain crazy.. Follow the instructions in the build manual. The factory guys are real engineers and have thought thru many things you may not even consider. And if you don't have the latest fuel system version go get it. And if you have a flying system that is not the latest system change it. As several have pointed out this in not the place to come up with something that will kill you. Remember screwed up fuel systems cause the most downed Kitfoxes of any other kind of failure. Probably because the builder did not understand the factory setup and changed it to his own design. Or just did not follow the instructions. Please Read Andys message below and try to understand it Paul ====== Just as a word clarification, so that terms aren't used incorrectly. The fuel system in a Kitfox is "gravity feed" and fuel pressure to the carb or engine fuel pump is "head pressure" from a gravity fed fuel tank. Strictly gravity only. There is no "siphon action". Designers have to determine that the fuel tank is high enough in normal flying/attitudes (nose high/nose low) and fuel line size adequate to provide a certain fuel pressure or head pressure for the fuel consumption of the engine used. If your engine installation requires additional pressure to the engine pump than head pressure can provide, an electric pump must be installed prior to the engine pump or carb (ala low wing aircraft). Fuel line size and head pressure to the engine is all that insures that an adequate supply of fuel is maintained to the metering device, unless you have a fuel pump located at each tank outlet to supply increased fuel flow. Most small aircraft under 140 hp, 3/8" line is used, that will that will supply more enough fuel for engine consumption. As engines get larger, fuel line size goes up, 1/2", 5/8", etc. The only time fuel is "sucked" or "siphoned" from a tank is if you have a pump located at the tank. It is extremely important that the fuel lines and the vent lines be angled down to the header tank or on a constant slope, problem areas are at the wing pivot and the horizontal routing to the header tank. Especially in the vent line. Air and fuel must have an unimpeded path and a way to get out and into the upper wing tank, if both lines to one tank have a low or high spot you could run into a fuel lock situation on that side. Installed correctly and under normal flying and fuel conditions, the vent line has fuel in it and should correspond to the level of fuel in the tank. In a long, steep, nose down descent with low fuel, your fuel pickup will be higher than the fuel level in the tank, as the fuel runs to forward to the front of the tank. The tank is still vented, fuel to the header tank is supplied only by the remaining fuel in the fuel line from the pickup to the header tank. Leveling off routinely will then raise the fuel level above the fuel pickup/screen and will flow back down into the header tank. The air being displace by the fuel will go up the vent line and into the fuel tank. If the vent were blocked then air would have to travel upstream against the fuel going down into the header tank. If it is on a constant slope this should not cause a problem other than fuel will not fill the header tank as fast as it has to make room for air in the line going up. This is why the vent line is important. If you look at aerobatic biplanes with a center section upper wing mounted fuel tank, you will see a forward fuel pickup. This is for nose down attitudes. Most Cessna's have a forward pick up location, we can't because of the folding wing design. The fuel line would have to run down the forward doorpost frame. (Which it does in a Cessna) There is nothing wrong with a single vent line to one tank or a vent line to each tank. Because we have a folding wing design we cannot have a interconnecting vent line (wing tank-to-wing tank) like a Cessna that they use to help even the fuel burn from each wing. In a perfect world (no slip nor skid, wings level, no turbulence, etc) Kitfox dual vent lines are used to keep fuel burn equal. The fuel vents on the "filler caps" provide a very slight positive pressure in the tanks, but mainly to fill the void of used fuel. Make sure the caps are on correct and the gaskets are sealing. One of the reasons for the long periscope vent line on the cap is to get the vent into static atmospheric air. The low pressure on top of the wing where the fuel cap is can cause siphoning of fuel, which is why a gasket check is a good idea. The reason that the vent line from the header tank needs to be a constant slope to the tank vent boss is to ensure that you don't create a "trap" for air. A dual vent line system helps to ensure positive flow to the engine just incase one vent line were to become blocked. Depending on your engine installation it is possible run the fuel low enough that there is not enough head pressure to supply the carb, even though there may be fuel in the header tank. I suggest a standby electric fuel pump (Faucet 4-6 gph) be mounted below the header tank outlet that can be turn on during takeoff/landing and low fuel situations. I installed one in my fuel system. To insure positive pressure. I would: I would check the fuel caps first to make sure they are not blocked, pointing forward and the gasket seals. Ensure that the fuel and vent lines to each tank are on a constant slope to the tank. Verify that the fuel level in the vent line corresponds to the level of fuel in the tank. Andy ============ At 06:29 AM 10/17/2008, you wrote: > >Obviously there are differing thoughts on this issue. What I am >getting so far is that it MAY not be necessary to close the venting, >but closing the venting will not harm anything and MAY actually HELP >in some instances. Would that be a accurate summary? > >-------- >Steve Wilson >Huntsville, UT >Kitfox Model 1- 85DD >912A / 3 Blade Warp Drive >Convertible Nosewheel & Tailwheel > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p 9161#209161 > > ________________________________________________________________________________
Date: Oct 17, 2008
From: "Rick" <wingsdown(at)verizon.net>
Subject: EA-81 parts
Just listed on ebay one steel and one aluminum EA-81 oil pan. I was going to add the link but I don't know if that violates the policy. Rick ________________________________________________________________________________
From: "Michael Logan" <michael.logan(at)cox.net>
Subject: Re: Header Tank Venting
Date: Oct 18, 2008
Also, don't fly with your flaps down for very long. Even at half full tanks, you will run out of fuel and the engine will quit. Don't ask me how I know. Mike Logan Series 5 -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn Matteson Sent: Friday, October 17, 2008 6:54 PM Subject: Re: Kitfox-List: Re: Header Tank Venting Noel- I also have a clear vent line running up to my right tank, which is equal in size to the left tank. However, I can see my vent line even with the header tank behind the right side of the seat. My fuel line and the vent line run parallel to the diagonal braces behind the seat, and all I need to do is glance over my right shoulder occasionally to check for fuel in both the clear glass Purolator filter, and the clear vent line. I only *need* to do this when I know that the fuel tanks are getting low, but I check it every so often just out of habit. Pucker time comes when I allow myself to get low on fuel and have to make a descent. Under these conditions...and I've done this maybe 4-5 times (bad, Lynn, BAD)...like Guy suggested, just leveling off for a moment will let some fuel fill the header, shut off the light, and the pucker relaxes. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 572hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 17, 2008, at 6:21 PM, Noel Loveys wrote: > > Lynn: > > What you did was one of the things my flight instructor made me > practice as > part of a forced approach. Even the certified spam cans have > issues with > fuel delivery form the wing tanks on occasion. > > My plane only has a vent to the right wing tank.. The left tank is > only > half the size of the right and yes I do have unequal fuel flow. I > also have > a clear section in the vent line so I can see when fuel in the > header starts > to run out long before it does. When I install the 912 I was > thinking about > relocating the header behind the seat. In that location I will no > longer be > able to see the vent line. > > Noel > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lynn > Matteson > Sent: Friday, October 17, 2008 3:26 PM > To: kitfox-list(at)matronics.com > Subject: Re: Kitfox-List: Re: Header Tank Venting > > > I had uneven flow on ONE day....I was within 8 minutes of the > airport, and the low-fuel light came on, indicating 15 minutes of > fuel left. I noticed there was plenty of fuel in the left tank, so I > banked a bit to the right, sending that fuel into my header tank, and > I watched as the vent line filled up, the low-fuel light went off, > and I flew without incident into the airport to get 22 gallons into > my 26 (27 with header ) gallon (total) tanks. I may regret saying > this, but each pilot should know how his/her fuel system works, and > what can be done in a pinch to remedy a problem...either that or get > fuel more often. > > Lynn Matteson > Kitfox IV Speedster > Jabiru 2200, 572hrs > Sensenich 62x46 > flying again after rebuild, and new Electroair direct-fire ignition > system > > > On Oct 17, 2008, at 1:03 PM, n85ae wrote: > >> >> Header vents to both tanks, is usefull for equalizing pressure in >> the fuel >> tanks. This is the culprit for the uneven fuel flow problems in >> kitfoxes. >> All it take is a slight pressure differential, and you'll see a lot >> more fuel >> flow from one tank than the other. >> >> Jeff. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p 9194#209194 >> >> >> >> >> >> >> >> >> >> > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Header Tank Venting
Date: Oct 18, 2008
To keep it short... Follow the plans and vent the header tank! Forget about valves and breathers. Venting to both tanks sounds interesting but will accomplish nothing except an increase in weight and complexity. Noel Loveys AME Intern, RPP Kitfox III-A Ivo IFA, Aerocet 1100 floats -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of paul wilson Sent: Friday, October 17, 2008 9:49 PM Subject: Re: Kitfox-List: Re: Header Tank Venting Steve. NO -NO -NO You do not understand. You are getting advice from someone who has no understanding of the physics of fluid flow. You must vent the header. Valves in the header tank vents are just plain crazy.. Follow the instructions in the build manual. The factory guys are real engineers and have thought thru many things you may not even consider. And if you don't have the latest fuel system version go get it. And if you have a flying system that is not the latest system change it. As several have pointed out this in not the place to come up with something that will kill you. Remember screwed up fuel systems cause the most downed Kitfoxes of any other kind of failure. Probably because the builder did not understand the factory setup and changed it to his own design. Or just did not follow the instructions. Please Read Andys message below and try to understand it Paul ====== Just as a word clarification, so that terms aren't used incorrectly. The fuel system in a Kitfox is "gravity feed" and fuel pressure to the carb or engine fuel pump is "head pressure" from a gravity fed fuel tank. Strictly gravity only. There is no "siphon action". Designers have to determine that the fuel tank is high enough in normal flying/attitudes (nose high/nose low) and fuel line size adequate to provide a certain fuel pressure or head pressure for the fuel consumption of the engine used. If your engine installation requires additional pressure to the engine pump than head pressure can provide, an electric pump must be installed prior to the engine pump or carb (ala low wing aircraft). Fuel line size and head pressure to the engine is all that insures that an adequate supply of fuel is maintained to the metering device, unless you have a fuel pump located at each tank outlet to supply increased fuel flow. Most small aircraft under 140 hp, 3/8" line is used, that will that will supply more enough fuel for engine consumption. As engines get larger, fuel line size goes up, 1/2", 5/8", etc. The only time fuel is "sucked" or "siphoned" from a tank is if you have a pump located at the tank. It is extremely important that the fuel lines and the vent lines be angled down to the header tank or on a constant slope, problem areas are at the wing pivot and the horizontal routing to the header tank. Especially in the vent line. Air and fuel must have an unimpeded path and a way to get out and into the upper wing tank, if both lines to one tank have a low or high spot you could run into a fuel lock situation on that side. Installed correctly and under normal flying and fuel conditions, the vent line has fuel in it and should correspond to the level of fuel in the tank. In a long, steep, nose down descent with low fuel, your fuel pickup will be higher than the fuel level in the tank, as the fuel runs to forward to the front of the tank. The tank is still vented, fuel to the header tank is supplied only by the remaining fuel in the fuel line from the pickup to the header tank. Leveling off routinely will then raise the fuel level above the fuel pickup/screen and will flow back down into the header tank. The air being displace by the fuel will go up the vent line and into the fuel tank. If the vent were blocked then air would have to travel upstream against the fuel going down into the header tank. If it is on a constant slope this should not cause a problem other than fuel will not fill the header tank as fast as it has to make room for air in the line going up. This is why the vent line is important. If you look at aerobatic biplanes with a center section upper wing mounted fuel tank, you will see a forward fuel pickup. This is for nose down attitudes. Most Cessna's have a forward pick up location, we can't because of the folding wing design. The fuel line would have to run down the forward doorpost frame. (Which it does in a Cessna) There is nothing wrong with a single vent line to one tank or a vent line to each tank. Because we have a folding wing design we cannot have a interconnecting vent line (wing tank-to-wing tank) like a Cessna that they use to help even the fuel burn from each wing. In a perfect world (no slip nor skid, wings level, no turbulence, etc) Kitfox dual vent lines are used to keep fuel burn equal. The fuel vents on the "filler caps" provide a very slight positive pressure in the tanks, but mainly to fill the void of used fuel. Make sure the caps are on correct and the gaskets are sealing. One of the reasons for the long periscope vent line on the cap is to get the vent into static atmospheric air. The low pressure on top of the wing where the fuel cap is can cause siphoning of fuel, which is why a gasket check is a good idea. The reason that the vent line from the header tank needs to be a constant slope to the tank vent boss is to ensure that you don't create a "trap" for air. A dual vent line system helps to ensure positive flow to the engine just incase one vent line were to become blocked. Depending on your engine installation it is possible run the fuel low enough that there is not enough head pressure to supply the carb, even though there may be fuel in the header tank. I suggest a standby electric fuel pump (Faucet 4-6 gph) be mounted below the header tank outlet that can be turn on during takeoff/landing and low fuel situations. I installed one in my fuel system. To insure positive pressure. I would: I would check the fuel caps first to make sure they are not blocked, pointing forward and the gasket seals. Ensure that the fuel and vent lines to each tank are on a constant slope to the tank. Verify that the fuel level in the vent line corresponds to the level of fuel in the tank. Andy ============ At 06:29 AM 10/17/2008, you wrote: > >Obviously there are differing thoughts on this issue. What I am >getting so far is that it MAY not be necessary to close the venting, >but closing the venting will not harm anything and MAY actually HELP >in some instances. Would that be a accurate summary? > >-------- >Steve Wilson >Huntsville, UT >Kitfox Model 1- 85DD >912A / 3 Blade Warp Drive >Convertible Nosewheel & Tailwheel > > >Read this topic online here: > >http://forums.matronics.com/viewtopic.php?p 9161#209161 > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Header Tank Venting
Date: Oct 18, 2008
IMHO most fuel starvation will come from blocked cap breathers on the left tank. Sigtaturea Noel Loveys Campbellton, NL, Canada CDN AME intern, PP-Rec C-FINB, Kitfox III-A Ivo IFA, Aerocet 1100 floats noelloveys(at)yahoo.ca From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of paul wilson Sent: Friday, October 17, 2008 9:55 PM Subject: Re: Kitfox-List: Re: Header Tank Venting Lots of examples Just do your homework Agree. Asymmetrical fuel flow from the tanks has nothing to do with starvation. Fixes for it are not necessary. Just follow the details on the install and the issue will go away. Nice fat lines are also good and no restrictions in any of the lines are also good. No filter or other components in the header to tank lines helps that situation. Paul At 09:26 AM 10/17/2008, you wrote: If as you suggest the header tank vent was OFF then in Lowell's example or other similar scenario the automatic refilling of the header tank would be prevented and air/fuel blockages of the two feed lines from the wing tanks WOULD likely slow or prevent flow to the header tank and encourage fuel starvation with adequate fuel remaining in the wings. Add my name to the many with asymetrical fuel flow from the tanks but no evidence of the header tank being deprived. I don't have a low fuel warning but there are many out there to monitor the possiblity of starvation. Were there any warnings that were triggered as a result of the asymetrical draw. What are the specifics of the "many crashes due to fuel starvation"? Sounds like urban myth to me. John Kerr Classic IV, 912ul, 780 hours. Logan UT ====== UOTE>< /body> Kitfox-List Email Forum - <http://www.matronics.com/Navigator?Kitfox-List> http://www.matronics.com/Navigator?Kitfox-List - MATRONICS WEB FORUMS - http://forums.matronics.com - List Contribution Web Site - -Matt Dralle, List Admin. <http://www.matronics.com/contribution> http://www.matronics.com/contribution ________________________________________________________________________________
Subject: Re: Header Tank Venting
From: "JetPilot" <orcabonita(at)hotmail.com>
Date: Oct 18, 2008
Andy Is Correct, Putting valves and closing the vent on the header tank is just plain dangerous and dumb. Someone is giving out very bad and dangerous advice. There are things that this " Bad Advice " person did not take into consideration. It would take a lot of research and evidence before I would even think about changing the Kitfox design. EAA has people very well versed in fuel systems, I would at least talk to some real experts before I changed a good and proven design. Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9308#209308 ________________________________________________________________________________
Subject: Re: Note on Ethanol
From: "JetPilot" <orcabonita(at)hotmail.com>
Date: Oct 18, 2008
Making and Burning Ethanol as fuel is the greatest Environmental distster this planet has ever faced. Noel is correct, producing ethanol takes more energy and creates more CO 2 than just burning the gasoline, but it get much worse [Shocked] Being that we are now burning Food for fuel, to make up for the food shortage, Forests in Brazil, Malaysia and all over the world are being slashed at a much greater rate than ever before. The ethanol demand is driving this. It takes enough corn to produce 20 gallons of ethanol to feed a person for a year, did we forget all about morality and the starving people on this planet ? Why would we do such a stupid thing, CORRUPTION. Special interests, farmers votes, there is enough money behind this to make it happen, even though it is harming the planet immensely. We have the best government money can buy. I forgot to mention the most important aspect of ethanol, it causes problems when used in our airplanes [Evil or Very Mad] Mike [Evil or Very Mad] -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9309#209309 ________________________________________________________________________________
Date: Oct 18, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Note on Ethanol
At 05:00 PM 10/18/2008, you wrote: >I forgot to mention the most important aspect of ethanol, it causes >problems when used in our airplanes [Evil or Very Mad] Thanks, Mike, for making this post at least tangentially aviation related. However this thread was beat to death quite recently, so I am going to ask you and others to take it off list. Thanks, Guy Buchanan, Kitfox List Moderator San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
Date: Oct 18, 2008
Subject: Re: Note on Ethanol
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Sat, October 18, 2008 5:00 pm, JetPilot wrote: > > Making and Burning Ethanol as fuel is the greatest Environmental distster this planet > has ever faced. Noel is correct, producing ethanol takes more energy and creates > more CO 2 than just burning the gasoline, but it get much worse [Shocked] clip clip This an interesting topic however, this is not the proper forum for it. It's a good idea to discuss closely related subject matter to the building and operating of a Kitfox and powering one. If the topic drifts too far off, the maillist will lose it's usefulness and some participants will lose interest. I don't think there needs to be silly restrictions on what you can discuss and quoting URLs for products we find seems fine to me too. Just for drill there is a nice section at the bottom of this page on Kitfox-List Usage Guidelines: <http://www.matronics.com/FAQ/Kitfox-List.htm> It's actually pretty good practice, IMHO, to follow these guidelines. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: "Charles Bloom" <kj7sr(at)earthlink.net>
Subject: EGT's & Oil Temp
Date: Oct 19, 2008
A question for those with 80hp Rotax 912's. What do you consider a normal EGT and Oil temp when at cruise at about 5500rpm? Thanks Chuck Kitfox Model IV ________________________________________________________________________________
Date: Oct 19, 2008
From: Chuck Bloom <kj7sr(at)earthlink.net>
Subject: Oil Temp & EGT temp.
A question for those with an 80 ho Rotax 912. What do you look for as normal EGT and Oil Temp when cruising at about 5500rpm? Chuck Kitfox Model IV ________________________________________________________________________________
From: Sbennett3(at)aol.com
Date: Oct 19, 2008
Subject: Re: EGT's & Oil Temp
EGT 1300 to 1400. Oil temp should be 190 or above. I put tape over half my oil cooler to get the temp up. Steve Bennett In a message dated 10/19/2008 3:26:47 P.M. Eastern Daylight Time, kj7sr(at)earthlink.net writes: A question for those with 80hp Rotax 912's. What do you consider a normal EGT and Oil temp when at cruise at about 5500rpm? Thanks Chuck Kitfox Model IV (http://www.matronics.com/Navigator?Kitfox-List) (http://www.matronics.com/contribution) **************New MapQuest Local shows what's happening at your destination. Dining, Movies, Events, News & more. Try it out (http://local.mapquest.com/?ncid=emlcntnew00000002) ________________________________________________________________________________
From: "steve(at)newcap.net" <steve(at)newcap.net>
Date: Oct 20, 2008
Subject: Prop/Nose Wheel
About 4 years ago my partner and I purchased a kitfox classic IV with a Rotax 912 80 hp. that was to be used in our flight school in Baldwin Ontario. The kit was about 60-70% complete when we bought it. After trying to have it registered as an advanced ultralight and then as a home built we have given up and will register it as a basic ultralight. It should be painted this week. It is a tail dragger but would like to convert it to a nose wheel to make it easier to train on. Does anyone know of someone converting from a nosewheel to a tail dragger? Also we still need a prop, what kind of prop works best with the 912 on a classic IV? Thank you, Steve Hall (Toronto Aerosport) -------------------------------------------------------------------- mail2web LIVE Free email based on Microsoft Exchange technology - http://link.mail2web.com/LIVE ________________________________________________________________________________
Subject: Re: EGT's & Oil Temp
From: "wingnut" <wingnut(at)spamarrest.com>
Date: Oct 20, 2008
The Rotax operators manual indicates the following for oil temp: Min: 120 Max: 285 Normal: 190 to 230 I can't find anything in the manual regarding EGT. Mine runs a bit on the hot side around 1450. I'm curious. Is 5500 what you usually cruise at? According to the manual, that's the max continuous rpm for the 912UL. Does it affect the tbo to run at that speed all the time? I generally run at 5100 to 5200 and between 25 and 27 inch/hg manifold pressure (depending on how big of a rush I'm in). > A question for those with 80hp Rotax 912's. What do you consider a normal EGT and Oil temp when at cruise at about 5500rpm? -------- Luis Rodriguez Model IV 1200 Rotax 912UL Flying Weekly Laurens, SC (34A) Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9520#209520 ________________________________________________________________________________
Date: Oct 20, 2008
From: SUE MICHAELS <michaega(at)verizon.net>
Subject: Re: EGT's & Oil Temp
EGT -- look in (online) 912 installation manual under exhaust page 41.- N ormal range 1470f ---max 1560f--- take off 1616f.=0A=0AGeorge=0A=0A=0A =0A----- Original Message ----=0AFrom: wingnut <wingnut(at)spamarrest.com>=0AT o: kitfox-list(at)matronics.com=0ASent: Monday, October 20, 2008 12:22:36 PM =0ASubject: Kitfox-List: Re: EGT's & Oil Temp=0A=0A--> Kitfox-List message posted by: "wingnut" =0A=0AThe Rotax operators manu al indicates the following for oil temp:=0AMin: 120=0AMax: 285=0ANormal: 19 0 to 230=0A=0AI can't find anything in the manual regarding EGT. Mine runs a bit on the hot side around 1450. =0A=0AI'm curious. Is 5500 what you usua lly cruise at? According to the manual, that's the max continuous rpm for t he 912UL. Does it affect the tbo to run at that speed all the time? I gener ally run at 5100 to 5200 and between 25 and 27 inch/hg manifold pressure (d epending on how big of a rush I'm in). =0A=0A=0A> A question for those with 80hp Rotax 912's. What do you consider a normal EGT and Oil temp when at c ruise at about 5500rpm?=0A=0A=0A--------=0ALuis Rodriguez=0AModel IV 1200 =0ARotax 912UL=0AFlying Weekly=0ALaurens, SC (34A)=0A=0A=0A=0A=0ARead this topic online here:=0A=0Ahttp://forums.matronics.com/viewtopic.php?p 952 =========================0A ============ ________________________________________________________________________________
Subject: Re: EGT's & Oil Temp
From: "wingnut" <wingnut(at)spamarrest.com>
Date: Oct 20, 2008
Wow. So I'm actually running on the cold side at 1450. My Westach EGT gage only goes up to 1500. Does this mean that my carbs are running a little too rich? How does one adjust the EGT on a 912? Interesting that this is in the installation manual but not the operating manual. > EGT -- look in (online) 912 installation manual under exhaust page > 41. Normal range 1470f -- max 1560f -- take off 1616f. -------- Luis Rodriguez Model IV 1200 Rotax 912UL Flying Weekly Laurens, SC (34A) Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9539#209539 ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: EGT's & Oil Temp
Date: Oct 20, 2008
Louis, It has been long my understanding that the EGTs on a 912 are pretty much to look at from time to time and wonder what the number means. The carbs are altitude compensating up to about 10,000 ft. as I recall. The best check on mixture is to look at the plugs. This is problematic in a way, because we usually check the plugs after idling back to the hangar after running them hard in flight. The idle and high speed jets are set separately. I have heard that it is wise, from time to time, check the plug color after flight with minimal idle - like pulling to the side of a grass strip - you lucky guys. Regarding the cruise RPM, the max cruise is 5500 and most of the guys I flew with ran that or close to that as we allways flew at the speed of the slowest airplane. I also know folks that use that as a max RPM - Just flew in a SeaRay that the guy maxes at 5300. I have heard Eric Tucker say 5500 is fine for contiuous cruise. I also understand that the biggest factor with RPM and the 912, is running it too slow in cruise as torsional vibration at the lower RPMs are not good for the gearbox. Keep it over 5000 to 5100 minimum in cruise. Lowell Fitt Cameron Park, CA Model IV-1200 R-912 UL Currently focusing on the Left Wing Rudder Gapseal Cuffs and Landing Gear Fairing ----- Original Message ----- From: "wingnut" <wingnut(at)spamarrest.com> Sent: Monday, October 20, 2008 2:39 PM Subject: Kitfox-List: Re: EGT's & Oil Temp > > Wow. So I'm actually running on the cold side at 1450. My Westach EGT gage > only goes up to 1500. Does this mean that my carbs are running a little > too rich? How does one adjust the EGT on a 912? Interesting that this is > in the installation manual but not the operating manual. > > >> EGT -- look in (online) 912 installation manual under exhaust page >> 41. Normal range 1470f -- max 1560f -- take off 1616f. > > > -------- > Luis Rodriguez > Model IV 1200 > Rotax 912UL > Flying Weekly > Laurens, SC (34A) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9539#209539 > > > ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Prop/Nose Wheel
Date: Oct 21, 2008
Curiosity killed the cat.... Satisfaction... What was the problem with registering as an amateur built?? Something to do with inspections?? BTW most of these planes (Kitfox, Avid Etc.) are conventional gear and students will probably have to convert when they get their own planes. Training on conventional gear may not be all bad. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of steve(at)newcap.net Sent: Monday, October 20, 2008 11:09 AM Subject: Kitfox-List: Prop/Nose Wheel About 4 years ago my partner and I purchased a kitfox classic IV with a Rotax 912 80 hp. that was to be used in our flight school in Baldwin Ontario. The kit was about 60-70% complete when we bought it. After trying to have it registered as an advanced ultralight and then as a home built we have given up and will register it as a basic ultralight. It should be painted this week. It is a tail dragger but would like to convert it to a nose wheel to make it easier to train on. Does anyone know of someone converting from a nosewheel to a tail dragger? Also we still need a prop, what kind of prop works best with the 912 on a classic IV? Thank you, Steve Hall (Toronto Aerosport) -------------------------------------------------------------------- mail2web LIVE - Free email based on MicrosoftR Exchange technology - http://link.mail2web.com/LIVE ________________________________________________________________________________
Date: Oct 20, 2008
From: John Allen <kitfoxfugit(at)yahoo.com>
Subject: Oil Temp & EGT temp.
A question for those with an 80 ho Rotax 912. What do you look for as normal EGT and Oil Temp when cruising at about 5500rpm? Chuck Kitfox Model IV I can't give those numbers on mine right now but wanted to note that with the Ivoprop it seems to do best at 5000 RPM, I don't cruise it at 5500. JA KF IV Speedster 912UL __________________________________________________ ________________________________________________________________________________
From: "Kenneth and Alice Jones" <kmamjones(at)comcast.net>
Subject: Re: Oil Temp & EGT temp.
Date: Oct 21, 2008
I just received the new 2008-2009 catalog from Lockwood Aviation. Page 160 shows UMA engine gauges with range markings specifically for the Rotax 912 and 912S. The Oil Temp gauge shows green from 180 to about 230 degrees, then yellow from 230 to red line at about 270. They show an EGT redline at about 1600, with no with practically no yellow caution range. You may wish to call Lockwood to confirm this data. Ken Jones Waynesboro, PA Series 7 under construction ----- Original Message ----- From: "John Allen" <kitfoxfugit(at)yahoo.com> Sent: Monday, October 20, 2008 11:39 PM Subject: Kitfox-List: Oil Temp & EGT temp. > > A question for those with an 80 ho Rotax 912. What do you look for as > normal EGT and Oil Temp when cruising at about 5500rpm? > Chuck > Kitfox Model IV > > I can't give those numbers on mine right now but wanted to note that with > the Ivoprop it seems to do best at 5000 RPM, I don't cruise it at 5500. > > JA KF IV Speedster 912UL > > __________________________________________________ > > > ________________________________________________________________________________
From: Weiss Richard <MDKitfox(at)aol.com>
Subject: Re: Oil Temp & EGT temp.
Date: Oct 21, 2008
In addition to the list experience, I suggest you check out the Rotax website. They have the specifications for all temperatures and pressures you may need, including those for instrument markings. Their website is: http://www.rotax-aircraft-engines.com Rick Weiss Series V Speedster, SkyStar S/N , 912S Power, Daytona Beach, FL MDKitfox(at)aol.com > > ----- Original Message ----- From: "John Allen" > > To: > Sent: Monday, October 20, 2008 11:39 PM > Subject: Kitfox-List: Oil Temp & EGT temp. > > >> >> A question for those with an 80 ho Rotax 912. What do you look for >> as normal EGT and Oil Temp when cruising at about 5500rpm? >> Chuck >> Kitfox Model IV >> >> I can't give those numbers on mine right now but wanted to note >> that with the Ivoprop it seems to do best at 5000 RPM, I don't >> cruise it at 5500. >> >> JA KF IV Speedster 912UL >> >> __________________________________________________ >> >> >> > > ________________________________________________________________________________
Subject: Starter problems. Help!
From: "815TL" <lawrenceaw(at)corning.com>
Date: Oct 21, 2008
Hi all, Well I thought I had my 582 starter problems figured out last week. I went up last night to start it up and taxi it around a while. It cranked over a couple of times, then stopped. Lary Huntly, myself, and a friend troubleshot it for about 2 hours last night trying to figure out what is going on. The selinoid seems to be OK, but the starter refuses to turn, even with a jump. So it looks like I will have to remove the starter. What is the best way to get the starter out. It looks like I will have to pull the motor. Can I pull it out with the mount still atached? That looks the easiest. Do i have to pull it all the way out, or can I unhook, just a few wires and hoses, and move it out just a few inches to get to it? Any insight would be appreciated. Larry, if you have anything to add, please do so. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9638#209638 ________________________________________________________________________________
From: "Bill Malpass" <malpass-architect(at)comcast.net>
Subject: Re: Starter problems. Help!
Date: Oct 21, 2008
I just had to repair my starter, and believe me, it would be easier to remove the engine to get to the starter than to try to repair while still in the plane. Dont try to get at the starter from the cabin side, it is futile..............Got to take the engine out to repair. (good time to go ahead and do a decarb job on the pistons). Or other maintenance if required. ----- Original Message ----- From: "815TL" <lawrenceaw(at)corning.com> Sent: Tuesday, October 21, 2008 9:02 AM Subject: Kitfox-List: Starter problems. Help! > > Hi all, > Well I thought I had my 582 starter problems figured out last week. I > went up last night to start it up and taxi it around a while. It cranked > over a couple of times, then stopped. Lary Huntly, myself, and a friend > troubleshot it for about 2 hours last night trying to figure out what is > going on. The selinoid seems to be OK, but the starter refuses to turn, > even with a jump. So it looks like I will have to remove the starter. > > What is the best way to get the starter out. It looks like I will have to > pull the motor. Can I pull it out with the mount still atached? That > looks the easiest. Do i have to pull it all the way out, or can I unhook, > just a few wires and hoses, and move it out just a few inches to get to > it? > > Any insight would be appreciated. > > Larry, if you have anything to add, please do so. > > Andrew > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9638#209638 > > > ________________________________________________________________________________
Date: Oct 21, 2008
From: John & Paddy Wigney <johnwigney(at)alltel.net>
Subject: Re: EGT's & Oil Temp
Hi Lowell, Referring to the Rotax 912 Operator's Manual 10.1.2.1 section for performance data for variable pitch propeller, "Engine operation is permitted without restriction between full throttle performance and power requirement of the propeller, providing speed _over_ 5500 rpm is restricted to 5 minutes". This is a rather long winded statement which says that you can run the engine at full throttle and 5500 rpm all day and every day if you wish. This is how I run my engine when I am on a long trip and the engine always sounds very happy. Interestingly, I can find no reference in the same manual to EGT values or limits. Perhaps one can assume that Rotax do not think this is very important on the 912/912S engines. Cheers, John Mooresville, NC 912S engine, 620 hours ORIGINAL MESSAGE From: "Lowell Fitt" <lcfitt(at)sbcglobal.net> Subject: Re: Kitfox-List: Re: EGT's & Oil Temp Louis, -------- Regarding the cruise RPM, the max cruise is 5500 and most of the guys I flew with ran that or close to that as we allways flew at the speed of the slowest airplane. I also know folks that use that as a max RPM - Just flew in a SeaRay that the guy maxes at 5300. I have heard Eric Tucker say 5500 is fine for contiuous cruise. I also understand that the biggest factor with RPM and the 912, is running it too slow in cruise as torsional vibration at the lower RPMs are not good for the gearbox. Keep it over 5000 to 5100 minimum in cruise. Lowell Fitt Cameron Park, CA Model IV-1200 R-912 UL ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Oil Temp & EGT temp.
Date: Oct 21, 2008
John, I largely ignored the EGT gauge as it never approached the 1600 max. Then there are gauge variations and thermocouple location variations and then needle postions in the carburetor etc. I don't think you can find a normal. Mine tended to run in the mid 1400s though. Regarding oil temps. The oil - at least for a while - should be slightly above the boiling point of water to help clear moisture from the oil. With the typical oil cooler set-up in the Kifox, it is sometimes a problem getting the oil temp up there. With my Model IV, the typical cruise temp was about 190. I could get it higher in climb. I think you will find that most that have the oil cooler will put a touch of tape on the cooler to help raise temps in the cooler months, and some even in Summer. The reason I opted for the smaller oil cooler was because, most of the airplanes at the factory fly-in when I was at that stage had tape covering most of the cooler surface. And this was late Summer. I eventually went to cockpit adjustable oil cooler shutters as even the smaller oil cooler was a bit much. I ran them mostly closed. Lowell ----- Original Message ----- From: "John Allen" <kitfoxfugit(at)yahoo.com> Sent: Monday, October 20, 2008 8:39 PM Subject: Kitfox-List: Oil Temp & EGT temp. > > A question for those with an 80 ho Rotax 912. What do you look for as > normal EGT and Oil Temp when cruising at about 5500rpm? > Chuck > Kitfox Model IV > > I can't give those numbers on mine right now but wanted to note that with > the Ivoprop it seems to do best at 5000 RPM, I don't cruise it at 5500. > > JA KF IV Speedster 912UL > > __________________________________________________ > > > ________________________________________________________________________________
Date: Oct 21, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Starter problems. Help!
At 06:02 AM 10/21/2008, you wrote: >What is the best way to get the starter out. It looks like I will >have to pull the motor. Can I pull it out with the mount still >atached? That looks the easiest. Do i have to pull it all the way >out, or can I unhook, just a few wires and hoses, and move it out >just a few inches to get to it? Andrew, It's surprisingly easy to get a 582 out, once you've committed to do so. It takes me about 30 minutes. I've done it myself, but of course it's easier if you have two. You can remove the mount with the engine, but I think that's harder. After disconnecting the exhaust at the elbow, the start cable and grounds and charge circuits, and the coolant tubes, I disconnect the carbs and lay them against the firewall. I have the side engine mount and have found it's easiest if I remove the left rear lord mount support from the engine. The other three I leave on the engine. It's then pretty easy to muscle the engine out forward. Note that you don't have to remove the prop if you have a stand for the engine that will keep it safe. (AKA work bench.) If I have two I wrap the engine with line which goes over a 2x4 which we lift with our shoulders. This leaves our hands free to manipulate the engine. If you have a hoist, so much the better. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Electroair direct fire ignition system in a Jabiru 2200
Date: Oct 21, 2008
Here's the info on the Electroair direct fire ignition (www.electroair.net) system that I installed on my Jabiru 2200 engine in my Kitfox. First off, some history....why did I go with an after- market ignition system instead of the stock Jabiru ignition?....I thought there might be a better/more modern way to fire the plugs than the old system, and I became tired of having to change rotors after the recommended 200 hours of use. Also, I was reluctant (stubborn) to glue the rotors on as recommended. After having found that it was indeed necessary to glue them on, and having some success using that method, I decided...during a rebuild of the engine...that I would leave all the distributor components off when reassembling the engine, and go with the Electroair direct fire system. Electroair had begun development on a component to replace one of the Jabiru distributors. This would retain the other distributor as the other half of the redundant ignition system. I, being stubborn, wanted to do away completely with the Jabiru ignition, and asked Electroair if they would design a system that would use a trigger wheel and two magnetic pickups, similar to their 6-cylinder engine systems. They would do this, but I had to make my own bracket to hold the two pickups, as they did not have access to a Jabiru engine for designing the prototype bracket. I agreed to this and ordered the ignition kit. To make a long story short (and to create some drama for a possible future magazine article), I got the system installed, and it is working beautifully. There were some minor "growing pains" as we sorted out some installation issues, but these are in the past, and I am now flying with the assurance that I won't be bothered down the road with loose rotors, loose distributor caps, leaking distributor shaft seals, and scored shafts that I have experienced in the past. The kit originally arrived weighing about 13 lbs, and by cutting the harnesses and spark plug wires to a more suitable length for my airplane, I got the weight down to about 11 lbs. I removed the Jabiru distributors, drive gears, caps, rotors, coils, and plug wires, totaling exactly 5 lbs. So the increase in weight for the Electroair system was about 6 lbs...a small weight penalty for such a modern dependable ignition system, and one that allows for future ignition modifications as well, which I will be looking into. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 578hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system ________________________________________________________________________________
Subject: Re: Electroair direct fire ignition system in a Jabiru 2200
From: gary.algate(at)sandvik.com
Date: Oct 22, 2008
OK - so now how much for the Lynn Matteson version?? Gary Gary Algate SMC, Exploration Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. Lynn Matteson Sent by: owner-kitfox-list-server(at)matronics.com 22/10/2008 05:16 AM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com, jabiruengine-list(at)matronics.com, jabiruengines(at)yahoogroups.com cc Subject Kitfox-List: Electroair direct fire ignition system in a Jabiru 2200 Here's the info on the Electroair direct fire ignition (www.electroair.net) system that I installed on my Jabiru 2200 engine in my Kitfox. First off, some history....why did I go with an after- market ignition system instead of the stock Jabiru ignition?....I thought there might be a better/more modern way to fire the plugs than the old system, and I became tired of having to change rotors after the recommended 200 hours of use. Also, I was reluctant (stubborn) to glue the rotors on as recommended. After having found that it was indeed necessary to glue them on, and having some success using that method, I decided...during a rebuild of the engine...that I would leave all the distributor components off when reassembling the engine, and go with the Electroair direct fire system. Electroair had begun development on a component to replace one of the Jabiru distributors. This would retain the other distributor as the other half of the redundant ignition system. I, being stubborn, wanted to do away completely with the Jabiru ignition, and asked Electroair if they would design a system that would use a trigger wheel and two magnetic pickups, similar to their 6-cylinder engine systems. They would do this, but I had to make my own bracket to hold the two pickups, as they did not have access to a Jabiru engine for designing the prototype bracket. I agreed to this and ordered the ignition kit. To make a long story short (and to create some drama for a possible future magazine article), I got the system installed, and it is working beautifully. There were some minor "growing pains" as we sorted out some installation issues, but these are in the past, and I am now flying with the assurance that I won't be bothered down the road with loose rotors, loose distributor caps, leaking distributor shaft seals, and scored shafts that I have experienced in the past. The kit originally arrived weighing about 13 lbs, and by cutting the harnesses and spark plug wires to a more suitable length for my airplane, I got the weight down to about 11 lbs. I removed the Jabiru distributors, drive gears, caps, rotors, coils, and plug wires, totaling exactly 5 lbs. So the increase in weight for the Electroair system was about 6 lbs...a small weight penalty for such a modern dependable ignition system, and one that allows for future ignition modifications as well, which I will be looking into. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 578hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: EGT's & Oil Temp
Date: Oct 21, 2008
It is especially true to check the plugs with as little idling as possible on the two stroke engines where oil is burned with the fuel. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lowell Fitt Sent: Monday, October 20, 2008 9:13 PM Subject: Re: Kitfox-List: Re: EGT's & Oil Temp Louis, It has been long my understanding that the EGTs on a 912 are pretty much to look at from time to time and wonder what the number means. The carbs are altitude compensating up to about 10,000 ft. as I recall. The best check on mixture is to look at the plugs. This is problematic in a way, because we usually check the plugs after idling back to the hangar after running them hard in flight. The idle and high speed jets are set separately. I have heard that it is wise, from time to time, check the plug color after flight with minimal idle - like pulling to the side of a grass strip - you lucky guys. Regarding the cruise RPM, the max cruise is 5500 and most of the guys I flew with ran that or close to that as we allways flew at the speed of the slowest airplane. I also know folks that use that as a max RPM - Just flew in a SeaRay that the guy maxes at 5300. I have heard Eric Tucker say 5500 is fine for contiuous cruise. I also understand that the biggest factor with RPM and the 912, is running it too slow in cruise as torsional vibration at the lower RPMs are not good for the gearbox. Keep it over 5000 to 5100 minimum in cruise. Lowell Fitt Cameron Park, CA Model IV-1200 R-912 UL Currently focusing on the Left Wing Rudder Gapseal Cuffs and Landing Gear Fairing ----- Original Message ----- From: "wingnut" <wingnut(at)spamarrest.com> Sent: Monday, October 20, 2008 2:39 PM Subject: Kitfox-List: Re: EGT's & Oil Temp > > Wow. So I'm actually running on the cold side at 1450. My Westach EGT gage > only goes up to 1500. Does this mean that my carbs are running a little > too rich? How does one adjust the EGT on a 912? Interesting that this is > in the installation manual but not the operating manual. > > >> EGT -- look in (online) 912 installation manual under exhaust page >> 41. Normal range 1470f -- max 1560f -- take off 1616f. > > > -------- > Luis Rodriguez > Model IV 1200 > Rotax 912UL > Flying Weekly > Laurens, SC (34A) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p 9539#209539 > > > ________________________________________________________________________________
Subject: Re: Prop/Nose Wheel
From: "JetPilot" <orcabonita(at)hotmail.com>
Date: Oct 21, 2008
Steve is right on wanting to convert his Kitfox to a nosewheel airplane. Training on a tailwheel airplane is just asking to have your plane destroyed. The accident statistics don't lie, they don't have opinions, they just tell cold hard reality. There is a really good reason that the Hull insurance on a taildragger is about twice as expensive as for a plane with tricycle gear. I know most " He Men Pilots " here will disagree with me on this subject, but again the facts and the numbers leave no room for argument or opinions on this issue. Kitfox sells a nosewheel option for the Series 7 SS. You might possibly buy the nosewheel from them. I am looking at several props for my Kitfox with a 912-S, a warp drive, a powerfin, a Nu Form which Flight Designs CT uses, and possibly the new sensenich composite prop if its not to expensive. I would not buy an IVO, and I would not put an old technology outdated wooden prop on my kitfox if they were giving them away for free. Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p 9753#209753 ________________________________________________________________________________
From: "Vic Baker" <vr_baker(at)nvbell.net>
Subject: First Flight
Date: Oct 21, 2008
N377KJ first flight today. 20 minutes of just plain (plane) fun then back to garage for a careful lookover. 5 years (this month) from receipt of kit - with a lot of handholding from John and Debra McBean (bless them!). Aircraft is "by the book" with no mods. A few numbers (for you numbers folks) Conventional (tailwheel) gear. 750 lbs mains 70 lbs tail 20 gal fuel pilot (me) 210 lbs Wants nose up trim for power off approach. No problem. (have manual servo trim tabs on elevator) Set 5000 RPM (5800 available) for TO and climb. Lift off in the blink of an eye (be ready!) OAT 11 Deg C, field elevation 4700'. Climbing at 600 fpm at 65 mph indicated. (this is no C150!) 3 point landing, keep it straight! (after flying with John McBean, decided to place alignment tape on glare shield - easy to come in crabbed left) Ok, me? 66 years old. 600 hour pilot. Have not flown for 20 years. Took 20 hours instruction this summer in Super Cub. One hour with John in Tri gear Kitfox. No problem handling this airplane, likes thumb and forefinger on stick with arm resting on leg. Vic Baker S7 912S Warp 100% Carson City, Nv ________________________________________________________________________________
Subject: Re: Nose Wheel vs Tailwheel
From: gary.algate(at)sandvik.com
Date: Oct 22, 2008
Contentious subject - Given the type of flying I do Tailwheel was the best choice for me. I have approx 700hrs on TW and about 30 on NW and really don't consider one more "Manly" than the other. Both require training and skill - it's just that tailwheels take more Skill! Ha Ha Couldn't help myself Gary (For those that are laughter challenged - This was a joke) Gary Algate Classic 4 Jab2200 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Electroair direct fire ignition system in a Jabiru 2200
Date: Oct 22, 2008
Mine was right in the neighborhood of $1800, Gary. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 578hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 21, 2008, at 6:21 PM, gary.algate(at)sandvik.com wrote: > > OK - so now how much for the Lynn Matteson version?? > > Gary > > Gary Algate > SMC, Exploration > Office Phone: +61 8 8276 7655 > ________________________________________________________________________________
Subject: Re: Electroair direct fire ignition system in a Jabiru 2200
From: gary.algate(at)sandvik.com
Date: Oct 22, 2008
Lynn You must be on the West Coast otherwise it's well past your bed time. It sounds like you've worked all of the bugs out of your ignition system are you happy now with the overall engine performance after the rebuild? regards Gary Gary Algate SMC, Exploration Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. ________________________________________________________________________________
Date: Oct 21, 2008
From: Michael Gibbs <MichaelGibbs(at)cox.net>
Subject: Re: Nose Wheel vs Tailwheel
>Contentious subject... And one that's been beaten to death here more than once. The original post was asking about the process of converting landing gear, not the relative merits of doing so. If you don't have some input on how to switch out the gear then please don't add to this thread. Mike G. Kitfox List Administrator ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Electroair direct fire ignition system in a Jabiru 2200
Date: Oct 22, 2008
I'm in Michigan, Gary...the reason for the late posting time was a late afternoon nap that left me staring at the ceiling come bedtime, so I got up to check for computer traffic. : ) Yes, the engine is running strong now, and really rips once I push the throttle in at take-off. Whether it's the ignition, or the fresh engine, I can firewall the throttle and it accelerates immediately. I was just looking for the information...I think from Jabiru...that says to open the throttle slowly, taking over 1 second to go to WOT. I used to have to do this but no longer...it accelerates immediately, and pulls strongly. Hopefully it is still tight (and it is) from the rebuild, and will gain power as it breaks in. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 578hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 22, 2008, at 12:48 AM, gary.algate(at)sandvik.com wrote: > > Lynn > > You must be on the West Coast otherwise it's well past your bed time. > > It sounds like you've worked all of the bugs out of your ignition > system are you happy now with the overall engine performance after > the rebuild? > > regards > > Gary > > Gary Algate > SMC, Exploration > Office Phone: +61 8 8276 7655 ________________________________________________________________________________
Date: Oct 22, 2008
From: Dan Billingsley <dan(at)azshowersolutions.com>
Subject: Re: First Flight
Vic, Congrats on your accomplishment. Reports like yours gives those of us that are still building the inspiration needed. To know that some day we will run out of parts and actually fly this thing is needed. Keep us updated on how she performs. Dan B Mesa, AZ KF-IV, 912S Vic Baker wrote: N377KJ first flight today. 20 minutes of just plain (plane) fun then back to garage for a careful lookover. 5 years (this month) from receipt of kit - with a lot of handholding from John and Debra McBean (bless them!). Aircraft is "by the book" with no mods. A few numbers (for you numbers folks) Conventional (tailwheel) gear. 750 lbs mains 70 lbs tail 20 gal fuel pilot (me) 210 lbs Wants nose up trim for power off approach. No problem. (have manual servo trim tabs on elevator) Set 5000 RPM (5800 available) for TO and climb. Lift off in the blink of an eye (be ready!) OAT 11 Deg C, field elevation 4700'. Climbing at 600 fpm at 65 mph indicated. (this is no C150!) 3 point landing, keep it straight! (after flying with John McBean, decided to place alignment tape on glare shield - easy to come in crabbed left) Ok, me? 66 years old. 600 hour pilot. Have not flown for 20 years. Took 20 hours instruction this summer in Super Cub. One hour with John in Tri gear Kitfox. No problem handling this airplane, likes thumb and forefinger on stick with arm resting on leg. Vic Baker S7 912S Warp 100% Carson City, Nv ________________________________________________________________________________
From: "Pete Christensen" <apeterchristensen(at)sbcglobal.net>
Subject: COPPERSTATE Fly-In Casa Grande, AZ
Date: Oct 22, 2008
Anyone else going? Pete Hell Paso, TX III SN1000 912 ________________________________________________________________________________
Date: Oct 22, 2008
From: W Duke <n981ms(at)yahoo.com>
Subject: Re: First Flight
Vic congratulations.- Nothing compares to that first flight.- Interesti ngly enough, by the time of my first flight 400+ hours ago I had not comple tely run out of parts ;-) Maxwell Duke S6/TD/IO240 Dublin, GA --- On Wed, 10/22/08, Dan Billingsley wrote: From: Dan Billingsley <dan(at)azshowersolutions.com> Subject: Re: Kitfox-List: First Flight Date: Wednesday, October 22, 2008, 9:43 AM Vic, Congrats on your accomplishment. Reports like yours-gives those of u s that are still building the inspiration needed. To know that some day we will run out of parts and actually fly this thing is needed. Keep us update d on how she performs. Dan B Mesa, AZ KF-IV, 912S Vic Baker wrote: N377KJ first flight today.--- 20 minutes of just plain (plane) fun th en back to garage for a careful lookover.-- 5 years (this month) from r eceipt of kit- ---with a lot of handholding from John and Debra McBea n (bless them!). - Aircraft is "by the book" with no mods. - A few numbers (for you numbers folks) Conventional (tailwheel) gear. 750 lbs mains 70 lbs tail 20 gal fuel pilot (me) 210 lbs Wants nose up trim- for power off approach.- No problem.- (have manua l servo trim tabs on elevator) Set 5000 RPM (5800 available) for TO and climb.- Lift off in the blink of an eye- (be ready!)-- OAT 11 Deg C,- field elevation 4700'.- Cli mbing at 600 fpm at 65 mph indicated. (this is no C150!) - 3 point landing,- keep it straight!- (after flying with =0A=0A=0A ________________________________________________________________________________
Date: Oct 22, 2008
From: "Rick" <wingsdown(at)verizon.net>
Subject: Subaru EA-81 engine
FYI just listed on Ebay, EA-81 turbo engine block prepped by Ram Performance. http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem <http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&ssPageName=STR K:MESELX:IT&item=260304450779> &ssPageName=STRK:MESELX:IT&item=260304450779 Rick Thanks to those that purchased items I had previously listed. Saving for a new kit. :) ________________________________________________________________________________
Subject: Re: Electroair direct fire ignition system in a Jabiru 2200
From: gary.algate(at)sandvik.com
Date: Oct 23, 2008
Good News Lynn I still haven't done any more about verifying my prop pitch and trying the new one but will advise once I get a chance to do so Regards Gary Gary Algate SMC, Exploration Office Phone: +61 8 8276 7655 This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission. Lynn Matteson Sent by: owner-kitfox-list-server(at)matronics.com 22/10/2008 09:06 PM Please respond to kitfox-list(at)matronics.com To kitfox-list(at)matronics.com cc Subject Re: Kitfox-List: Electroair direct fire ignition system in a Jabiru 2200 I'm in Michigan, Gary...the reason for the late posting time was a late afternoon nap that left me staring at the ceiling come bedtime, so I got up to check for computer traffic. : ) Yes, the engine is running strong now, and really rips once I push the throttle in at take-off. Whether it's the ignition, or the fresh engine, I can firewall the throttle and it accelerates immediately. I was just looking for the information...I think from Jabiru...that says to open the throttle slowly, taking over 1 second to go to WOT. I used to have to do this but no longer...it accelerates immediately, and pulls strongly. Hopefully it is still tight (and it is) from the rebuild, and will gain power as it breaks in. Lynn Matteson Kitfox IV Speedster Jabiru 2200, 578hrs Sensenich 62x46 flying again after rebuild, and new Electroair direct-fire ignition system On Oct 22, 2008, at 12:48 AM, gary.algate(at)sandvik.com wrote: > > Lynn > > You must be on the West Coast otherwise it's well past your bed time. > > It sounds like you've worked all of the bugs out of your ignition > system are you happy now with the overall engine performance after > the rebuild? > > regards > > Gary > > Gary Algate > SMC, Exploration > Office Phone: +61 8 8276 7655 ________________________________________________________________________________
Date: Oct 22, 2008
From: jerry evans <kitfox555(at)sbcglobal.net>
Subject: Towing a banner?
Has anyone ever towed a banner behind the Kitfox? If so what are the pros and cons in doing this ? Thanks for any input. Jerry Evans KitfoxII Magalia Calif. N582'er' kitfox 555 ________________________________________________________________________________
Date: Oct 22, 2008
From: "Cecil Stokesberry" <stokesc(at)wildblue.net>
Subject: Received my AW Cert
Finally got all the loose ends done and got my special airworthiness certificate for N161CP Mod IV 582 C gearbox GSC prop. I had a local EAA technical counselor inspect the plane for the FAA readiness inspection before the DAR did the FAA Certification inspection. All in all a very smooth and pleasent inspection. I now get to test fly it in a 50 mi radius from my home airport which is "Timber Basin Airpark" a private grass strip southeast of Sandpoint, Idaho... Hopefully I can do some flying before the snow flies. I haven't flown a tail-tragger for about 30 years - wish me luck. This was an off and on project for 16 years. I did have another airplane during this time so I was still flying during the building process. Comments from this list have been very helpful to me while building my Kitfox. Thank you all for your comments on building and flying a Kitfox. Cecil Stokesberry N161CP Yellow with maroon stripes. ________________________________________________________________________________
Date: Oct 22, 2008
From: Guy Buchanan <bnn(at)nethere.com>
Subject: Re: Received my AW Cert
At 07:29 PM 10/22/2008, you wrote: >Hopefully I can do >some flying before the snow flies. Talk to some of the folk on this list. Lots of skiers here. You could keep flying through the winter. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ________________________________________________________________________________
From: "Pete Christensen" <apeterchristensen(at)sbcglobal.net>
Subject: Re: Snow? was Electroair direct fire ignition system in a
Jabiru 2200/snow skis
Date: Oct 23, 2008
Snow, what's that? It's going to be 85 at the Copperstate flyin in Casa Grande, AZ and a bone chilling 50 in the morning when I wake up under the wing of my Kitfox. Pete Hell Paso, TX III-912-Grove ----- Original Message ----- From: "Lynn Matteson" <lynnmatt(at)jps.net> Sent: Thursday, October 23, 2008 7:32 AM Subject: Re: Kitfox-List: Electroair direct fire ignition system in a Jabiru 2200/snow skis > > Enjoy it while it lasts, Gary....there's a forecast for snow flurries for > Lower Michigan next Tuesday,....... ________________________________________________________________________________
Subject: Re: Towing a banner?
From: "Joel" <foxfloatflyer(at)hotmail.com>
Date: Oct 23, 2008
Experimental Amateur-Built Operating Limitations (From 8130.2F) state the following operating limitations shall be prescribed to experimental amateur-built aircraft: among other limitations applied to EAB aircraft (20) This aircraft must not be used for glider towing, banner towing, or intentional parachute jumping. -------- Joel Mapes Kitfox 5 912 ULS Aerocomp amphibs Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210007#210007 ________________________________________________________________________________
From: "Bryan Quinton" <bughntr(at)comcast.net>
Subject: Flaperon End Caps
Date: Oct 23, 2008
I need to replace the end seals/caps on the flaperons on my model II and was looking for any good ideas for material, techniques etc. Have seen wood and/or foam used but was looking for the best ideas. Thanks Bryan Q Model II ________________________________________________________________________________
From: Sbennett3(at)aol.com
Date: Oct 23, 2008
Subject: Re: Flaperon End Caps
Bryan, Try Murle Williams._www.MurleWilliamsAviation.com_ (http://www.MurleWilliamsAviation.com) In a message dated 10/23/2008 7:09:27 P.M. Eastern Daylight Time, bughntr(at)comcast.net writes: I need to replace the end seals/caps on the flaperons on my model II and wa s looking for any good ideas for material, techniques etc. Have seen wood and/or foam used but was looking for the best ideas. Thanks Bryan Q Model II (http://www.matronics.com/Navigator?Kitfox-List) (http://www.matronics.com/contribution) **************Play online games for FREE at Games.com! All of your favorites , no registration required and great graphics =93 check it out! http://www.games.com?ncid=emlcntusgame00000001) ________________________________________________________________________________
Subject: Re: Flaperon End Caps
Date: Oct 24, 2008
From: "Perkins, Mike" <Michael.Perkins(at)Rauland.com>
I used basswood on my flaperon endcaps. It's a little harder and more durable than balsawood, but still very easy to sand and shape. - Mike Perkins ________________________________________________________________________________
Date: Oct 24, 2008
From: Malcolm Brubaker <brubakermal(at)yahoo.com>
Subject: Re: Flaperon End Caps
while my mod 2 has fiberglass over foam the gas drains under the wing only need too leek one time and you run- the risk on needing to replace- the m --- On Thu, 10/23/08, Bryan Quinton wrote: From: Bryan Quinton <bughntr(at)comcast.net> Subject: Kitfox-List: Flaperon End Caps Date: Thursday, October 23, 2008, 11:10 PM I need to replace the end seals/caps on-the flaperons on my model II and was looking for any good ideas for material, techniques etc. Have seen wood and/or-foam used but was looking for the best ideas. - Thanks Bryan Q Model II =0A=0A=0A ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Flaperon End Caps
Date: Oct 24, 2008
Bryan, Since the list is so lethargic of late, I thought I might offer a long winded suggestion. If you are comfortable with fiberglass, this is a trick I learned while working on the neighbor's Lancair IV. Cover the inside end of the flaperon (for about an inch) with vinyl tape. This will likely be the hardest part. Electricians tape does fine. Extend the tape out a bit. you might want to put some tape on the outside edge as well to protect the outside suface. Take a couple of pieces of fiberglass cloth of appropriate size and lay them on a piece of about 2 mil vinyl film about six inches larger than the fiberglass cloth on all sides. Pour enough epoxy or polyester resin on it to fully saturate the cloth. Put another piece of vinyl film on top of the sandwich and with a squeegee or a flat piece of wood, or a roller, squeegee as much of the resin out of the cloth as possible. Cut around the fiberglass to get rid of the excess resin. Wearing gloves, remove the top layer of vinyl and position the cloth over the end of the flaperon. Remove the other piece of vinyl film and gently press the cloth into the end of the flaperon to create a rounded concave shape. You may have to cut some of the excess cloth away to prevent sag, unless you can work with the flaperon vertically from a ladder or the back stairs. When this cures, press inward on the edges, breaking the composite from the tape in the flaperon and remove. When out, trim to the edge impression of the flaperon and you have the end piece for the opposite flaperon. Do the same thing on the other flaperon for the end piece for the first flaperon. This will give a nice rounded end and it will be very light, but will need some surface finishing with super fill, bondo or resin and microballoons. Glue the ends in with epoxy. This technique works also if a clearance bubble is needed, in a cowl for instance. Just cut the clearance hole and place the fiberglass sandwich over the hole from the inside and shape by hand. More than two layers would be needed on the cowl, though. In this case, prep the inside with sandpaper to remove surface contamination and allow the bubble to bond to the cowl. The excess is sanded away with a Dremel and a sandpaper drum and faired in on the outside with micro. For cutting the flaperon end, a Dremel using a thin diamond disk does the trick very nicely. In the two and a half years we spent on the Lancair, we used up three Dremels and lots of diamond disks. Lowell ----- Original Message ----- From: <Sbennett3(at)aol.com> Sent: Thursday, October 23, 2008 4:39 PM Subject: Re: Kitfox-List: Flaperon End Caps Bryan, Try Murle Williams._www.MurleWilliamsAviation.com_ (http://www.MurleWilliamsAviation.com) In a message dated 10/23/2008 7:09:27 P.M. Eastern Daylight Time, bughntr(at)comcast.net writes: I need to replace the end seals/caps on the flaperons on my model II and was looking for any good ideas for material, techniques etc. Have seen wood and/or foam used but was looking for the best ideas. Thanks Bryan Q Model II (http://www.matronics.com/Navigator?Kitfox-List) (http://www.matronics.com/contribution) **************Play online games for FREE at Games.com! All of your favorites, no registration required and great graphics check it out! http://www.games.com?ncid=emlcntusgame00000001) ________________________________________________________________________________
Date: Oct 24, 2008
From: Charles Boccaccio <charlieboccaccio(at)yahoo.com>
Subject: Re: Towing a banner? YES
I use my Kitfox III regularly to tow banners along the beaches of Puerto Va llarta, Mexico. I'll post a link so all can see my kitfox performing an aer ial banner pick up. I have-three banner-hook release mechanisms install ed on the belly of the airplane so I can pick up and-fly-three seperate banners with out having to land. - Charlie, Kitfox III, serial 889, Puerto Vallarta, Mexico --- On Thu, 10/23/08, jerry evans wrote: From: jerry evans <kitfox555(at)sbcglobal.net> Subject: Kitfox-List: Towing a banner? Date: Thursday, October 23, 2008, 5:04 AM Has anyone ever towed a banner behind the Kitfox? If so what are the pros a nd cons in doing this ? Thanks for any input. Jerry Evans KitfoxII Magalia Calif. N582'er' kitfox 555 =0A=0A=0A ________________________________________________________________________________
Date: Oct 24, 2008
Subject: Re: Flaperon End Caps
From: "Paul A. Franz, P.E." <paul(at)eucleides.com>
On Fri, October 24, 2008 6:43 am, Dee Young wrote: > I used fur and it worked just also. > > Dee Young > Model II You've got to be kidding! Fur? I just can't quite visualize that. -- Paul A. Franz, P.E. PAF Consulting Engineers Office 425.440.9505 Cell 425.241.1618 ________________________________________________________________________________
From: "JC Propeller Design" <propellerdesign(at)tele2.se>
Subject: Re: Flaperon End Caps
Date: Oct 25, 2008
I can, fur, fura, furu (Pinus sylvestris) scandinavian name Jan ----- Original Message ----- From: "Paul A. Franz, P.E." <paul(at)eucleides.com> Sent: Saturday, October 25, 2008 8:32 AM Subject: Re: Kitfox-List: Flaperon End Caps > > > > On Fri, October 24, 2008 6:43 am, Dee Young wrote: >> I used fur and it worked just also. >> >> Dee Young >> Model II > > You've got to be kidding! Fur? I just can't quite visualize that. > > -- > Paul A. Franz, P.E. > PAF Consulting Engineers > Office 425.440.9505 > Cell 425.241.1618 > > > __________ Information from ESET NOD32 Antivirus, version of virus > signature database 3554 (20081025) __________ > > The message was checked by ESET NOD32 Antivirus. > > > ________________________________________________________________________________
Date: Oct 25, 2008
From: Michel Verheughe <michel(at)online.no>
Subject: RE: Towing a banner? YES
> From: Charles Boccaccio [charlieboccaccio(at)yahoo.com] > I use my Kitfox III regularly to tow banners along the beaches of Puerto Vallarta, > Mexico. I'll post a link so all can see my kitfox performing an aerial banner pick up. That would be nice, Charlie. I am still unsure if I can ever again fly my Kitfox after my heart attack and I was wondering if I should buy a hang glider and have my son use the Kitfox as a tow plane. I was thinking that the Kitfox III two tubes used to fasten the dorsal fin could be used for a towing mechanism. Cheers, Michel Verheughe Norway Kitfox 3 - Jabiru 2200 .... grounded.

      
      
      
________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: RE: Towing a banner? YES
Date: Oct 25, 2008
Sounds like the "Fox is able to do the job just make sure it's legal in your part of the world. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Michel Verheughe Sent: Saturday, October 25, 2008 5:31 AM Subject: Kitfox-List: RE: Towing a banner? YES > From: Charles Boccaccio [charlieboccaccio(at)yahoo.com] > I use my Kitfox III regularly to tow banners along the beaches of Puerto Vallarta, > Mexico. I'll post a link so all can see my kitfox performing an aerial banner pick up. That would be nice, Charlie. I am still unsure if I can ever again fly my Kitfox after my heart attack and I was wondering if I should buy a hang glider and have my son use the Kitfox as a tow plane. I was thinking that the Kitfox III two tubes used to fasten the dorsal fin could be used for a towing mechanism. Cheers, Michel Verheughe Norway Kitfox 3 - Jabiru 2200 .... grounded.

      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronics.c
      om/Navigator?Kitfox-List
      href="http://forums.matronics.com">http://forums.matronics.com
      href="http://www.matronics.com/contribution">http://www.matronics.com/contri
      bution
      
      
________________________________________________________________________________
Date: Oct 25, 2008
From: Michel Verheughe <michel(at)online.no>
Subject: RE: Towing a banner? YES
> From: Noel Loveys [noelloveys(at)yahoo.ca] > Sounds like the "Fox is able to do the job just make sure it's legal in your > part of the world. Of course, Noel. Towing banners, etc. is not legal for ultralights in Norway, because considered as a commercial activity. Ultralights (equavalent to your Sport Pilot license) are pretty much like radio amateurs, we can build and use but not commercially. But ... you knew that! :-) Anyway, light aircraft and even trikes are used here to tow hang gliders. But, of course, you need to be checked out for that and the interesting point is that you must be able to fly a weight shift hang glider in order to tow one. That's the law. Cheers, Michel Verheughe Norway Kitfox 3 - Jabiru 2200 ... grounded

      
      
      
________________________________________________________________________________
Subject: Corrosion Protection for Kitfox... Any ideas ????
From: "JetPilot" <orcabonita(at)hotmail.com>
Date: Oct 25, 2008
I am building a Kitfox SS, I am located in Miami so I need to do everything possible to protect from corrosion. First I will be sloshing the inside and painting the outside of the wing spars with a 2 part epoxy primer as recommended by some. What is the best Epoxy primer to use for this ???? I will be covering with Poly Fiber system, is the epoxy primer sold by Poly Fiber the best I can use ? My fuselage is powder coated at the factory. I have heard about using Tube Seal inside the tubing, but am not sure if I am more likely to cause problems drilling holes in the fuselage tubes to get the tube seal in ?? If the tubes are sealed on the ends where the welds are, than I think I would be better off not doing anything. Is there anything I am missing here, anything else I could do to protect against corrosion before I build ? Thanks, Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210258#210258 ________________________________________________________________________________
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
From: "Tom Jones" <nahsikhs(at)elltel.net>
Date: Oct 25, 2008
Mike, I used what came with my kit. In 1994 that was poly fiber 2 part epoxy chromate primer. I think that has been discontinued due to the health hazard. Whatever you use it needs to be compatible with the poly fiber covering system. Back then the wing struts came still open on the bottom (fuselage) ends. they may still be that way. The instructions were that they be sealed with structural adhesive. Some builders slosh the inside of the struts with linseed oil before sealing them up. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210276#210276 ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 25, 2008
The two part epoxy primer should be ok for the inside of the spars. Actually if your plane is kept in a hanger out of rain I doubt you would need anything in the spars. Aluminium will form its own oxide coating which protects it as long as it doesn't get wet. For the weight that is involved prime it if it makes you feel happier. The nice thing about the two part primer is it won't dissolve with the other finishing chemicals. As for the fuselage that's a different quintal of fish. I recommend drilling one small hole 1/16 " close to the top of the frame on the inside. Use a small syringe to inject about a cup or two of double boiled linseed oil into the frame. Put a small screw into the hole and then rotate the frame in every possible direction for about a week. (change the rotation daily) Then drain the linseed oil out the same hole into a can. (Turn the frame upside down). Replace the screw with a little epoxy around it to seal the hole. There are a few things to know about linseed oil. One is it will never dry until it comes in contact with air. The driest it will get inside your frame is the consistency of a gel so you don't need to re inhibit your frame at a later date. Linseed oil likes to migrate... it will on its own wick into every nook and cranny of the frame from the inside and inhibit any corrosion that can form in there. The biggest thing to remember about using linseed oil is it will spontaneously combust if you allow it to drip on a floor and then wipe it up with a rag. It usually takes about fifteen minutes to break into fire (from a wet/damp rag) and I can guarantee you it will produce a lot of white smoke. If you have to wipe up any drips put the rag outside in a fire proof rag bin. Funny thing is in a dish or can it will not spontaneously combust. It needs the larger surface area a cloth gives. Sigtaturea Noel Loveys Campbellton, NL, Canada CDN AME intern, PP-Rec C-FINB, Kitfox III-A 582 B box, Ivo IFA, Aerocet 1100 floats noelloveys(at)yahoo.ca -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of JetPilot Sent: Saturday, October 25, 2008 3:40 PM Subject: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? I am building a Kitfox SS, I am located in Miami so I need to do everything possible to protect from corrosion. First I will be sloshing the inside and painting the outside of the wing spars with a 2 part epoxy primer as recommended by some. What is the best Epoxy primer to use for this ???? I will be covering with Poly Fiber system, is the epoxy primer sold by Poly Fiber the best I can use ? My fuselage is powder coated at the factory. I have heard about using Tube Seal inside the tubing, but am not sure if I am more likely to cause problems drilling holes in the fuselage tubes to get the tube seal in ?? If the tubes are sealed on the ends where the welds are, than I think I would be better off not doing anything. Is there anything I am missing here, anything else I could do to protect against corrosion before I build ? Thanks, Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210258#210258 ________________________________________________________________________________
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
From: "JetPilot" <orcabonita(at)hotmail.com>
Date: Oct 25, 2008
Thanks for the suggestion Noel, that brings a question to mind... Is there a place in all the joints in the fuselage for oil to flow through ? I thought that many of them might be closed off with metal. Would I not have to drill a hole in almost every other tube vertical tube in the fuselage to get this stuff in there ? I have this stuff from Aircraft Spruce called Tube Seal that is made for corrosion protection of aircraft tubing. More expensive than linseed oil, but I'm hoping it will work better. There will most definitely be times when my plane is out in the weather... I hope just during cross countries, and rainstorms, but it may turn into longer than that. Hangers here in Miami cost 650 a month at the small GA airport, that is after you do the three year wait for one [Evil or Very Mad] Thanks for the warning on Spontaneous Combustion, that would have really sucked to burn down my house :( But then again, this new knowledge could also lead to hours of entertainment [Wink] Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210288#210288 ________________________________________________________________________________
From: "Lowell Fitt" <lcfitt(at)sbcglobal.net>
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 25, 2008
Having welded on a fuselage frame, I strongly believe that if you drill one small hole in one portion of the frame for introducing the oil, that tube and that tube only will be protected. Every tube has it's own welded end, that is every tube is separated by the joint weld - almost all are butt welded. The longerons might be continuous on their length but the cross braces are entirely separate. How do I know? I moved the shoulder harness attachment points to a position I liked a bit better and if I didn't drill a hole at the weld point, the heated air within the tube would blow a hole in the tube near the weld. For my money, especially if the frame is well coated - epoxy primer, or powder coat - I would leave that part alone. That said, though, there have been reports in the past of the powder coat lifting, blistering or light dustings of corrosion on the surface as if pinpoint defects were in the powder coat. This was years past and I suspect the factory has addressed this issue with better surface prep before the powder coating, but, to put it succintly, I wish my new old kit was not powder coated. Lowell ----- Original Message ----- From: "Noel Loveys" <noelloveys(at)yahoo.ca> Sent: Saturday, October 25, 2008 3:49 PM Subject: RE: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? > The two part epoxy primer should be ok for the inside of the spars. > Actually if your plane is kept in a hanger out of rain I doubt you would > need anything in the spars. Aluminium will form its own oxide coating > which > protects it as long as it doesn't get wet. For the weight that is > involved > prime it if it makes you feel happier. The nice thing about the two part > primer is it won't dissolve with the other finishing chemicals. > > > As for the fuselage that's a different quintal of fish. I recommend > drilling one small hole 1/16 " close to the top of the frame on the > inside. > Use a small syringe to inject about a cup or two of double boiled linseed > oil into the frame. Put a small screw into the hole and then rotate the > frame in every possible direction for about a week. (change the rotation > daily) Then drain the linseed oil out the same hole into a can. (Turn the > frame upside down). Replace the screw with a little epoxy around it to > seal > the hole. There are a few things to know about linseed oil. One is it > will > never dry until it comes in contact with air. The driest it will get > inside > your frame is the consistency of a gel so you don't need to re inhibit > your > frame at a later date. > > > Linseed oil likes to migrate... it will on its own wick into every nook > and > cranny of the frame from the inside and inhibit any corrosion that can > form > in there. The biggest thing to remember about using linseed oil is it > will > spontaneously combust if you allow it to drip on a floor and then wipe it > up > with a rag. It usually takes about fifteen minutes to break into fire > (from > a wet/damp rag) and I can guarantee you it will produce a lot of white > smoke. If you have to wipe up any drips put the rag outside in a fire > proof rag bin. Funny thing is in a dish or can it will not spontaneously > combust. It needs the larger surface area a cloth gives. > > > Sigtaturea > > > Noel Loveys > > Campbellton, NL, Canada > > CDN AME intern, PP-Rec > > C-FINB, Kitfox III-A > > 582 B box, Ivo IFA, Aerocet 1100 floats > > noelloveys(at)yahoo.ca > > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of JetPilot > Sent: Saturday, October 25, 2008 3:40 PM > To: kitfox-list(at)matronics.com > Subject: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? > > > I am building a Kitfox SS, I am located in Miami so I need to do > everything > possible to protect from corrosion. First I will be sloshing the inside > and > painting the outside of the wing spars with a 2 part epoxy primer as > recommended by some. What is the best Epoxy primer to use for this ???? I > will be covering with Poly Fiber system, is the epoxy primer sold by Poly > Fiber the best I can use ? > > > My fuselage is powder coated at the factory. I have heard about using Tube > Seal inside the tubing, but am not sure if I am more likely to cause > problems drilling holes in the fuselage tubes to get the tube seal in ?? > If > the tubes are sealed on the ends where the welds are, than I think I would > be better off not doing anything. > > > Is there anything I am missing here, anything else I could do to protect > against corrosion before I build ? > > > Thanks, > > > Mike > > > -------- > > "NO FEAR" - If you have no fear you did not go as fast as you > could have !!! > > > Kolb MK-III Xtra, 912-S > > > Read this topic online here: > > > http://forums.matronics.com/viewtopic.php?p=210258#210258 > > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 25, 2008
I wonder if any thought has been given to drilling a small hole into the main tube right where the "to-be-added" tube will intersect it? This would insure that the flow of the rust/corrosion inhibiter would be able to flow freely throughout the entire airframe. Maybe this is standard practice, I don't know...if not, why not? Lynn Matteson Kitfox IV Speedster Jabiru 2200, 579.1hrs Sensenich 62x46 flying again (17 hrs) after rebuild, and new Electroair direct-fire ignition system On Oct 25, 2008, at 10:17 PM, Lowell Fitt wrote: > > > Having welded on a fuselage frame, I strongly believe that if you > drill one small hole in one portion of the frame for introducing > the oil, that tube and that tube only will be protected. Every > tube has it's own welded end, that is every tube is separated by > the joint weld - almost all are butt welded. The longerons might > be continuous on their length but the cross braces are entirely > separate. How do I know? I moved the shoulder harness attachment > points to a position I liked a bit better and if I didn't drill a > hole at the weld point, the heated air within the tube would blow a > hole in the tube near the weld. For my money, especially if the > frame is well coated - epoxy primer, or powder coat - I would leave > that part alone. > > That said, though, there have been reports in the past of the > powder coat lifting, blistering or light dustings of corrosion on > the surface as if pinpoint defects were in the powder coat. This > was years past and I suspect the factory has addressed this issue > with better surface prep before the powder coating, but, to put it > succintly, I wish my new old kit was not powder coated. > > Lowell ________________________________________________________________________________
Date: Oct 25, 2008
From: James Shumaker <jimshumaker(at)sbcglobal.net>
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
Lynn=0A=0AI understand that Sean D Tucker (acro pilot) has all the tubes (i n the Oracle Challenger) drilled at the intesection and then the inhibitors are introduced and then nitrogen under pressure is introduced.- Then a p ressure gauge in installed.- Any loss of pressure is a cause for concern. - So yes it is done.- =0A=0AJim Shumaker=0A=0A=0A=0A----- Original Mess age ----=0AFrom: Lynn Matteson <lynnmatt(at)jps.net>=0ATo: kitfox-list@matroni cs.com=0ASent: Saturday, October 25, 2008 8:48:30 PM=0ASubject: Re: Kitfox- List: Corrosion Protection for Kitfox... Any ideas ????=0A=0A--> Kitfox-Lis t message posted by: Lynn Matteson =0A=0AI wonder if any thought has been given to drilling a small hole into- =0Athe main tube ri ght where the "to-be-added" tube will intersect it?- =0AThis would insure that the flow of the rust/corrosion inhibiter would- =0Abe able to flow freely throughout the entire airframe. Maybe this is- =0Astandard practic e, I don't know...if not, why not?=0A=0ALynn Matteson=0AKitfox IV Speedster =0AJabiru 2200, 579.1hrs=0ASensenich 62x46=0Aflying again (17 hrs) after re build, and new Electroair direct-fire- =0Aignition system=0A=0A=0A=0AOn O ct 25, 2008, at 10:17 PM, Lowell Fitt wrote:=0A=0A> --> Kitfox-List message posted by: "Lowell Fitt"- =0A> =0A>=0A> Having wel ded on a fuselage frame, I strongly believe that if you- =0A> drill one s mall hole in one portion of the frame for introducing- =0A> the oil, that tube and that tube only will be protected.- Every- =0A> tube has it's own welded end, that is every tube is separated by- =0A> the joint weld - almost all are butt welded.- The longerons might- =0A> be continuous o n their length but the cross braces are entirely- =0A> separate.- How d o I know?- I moved the shoulder harness attachment- =0A> points to a po sition I liked a bit better and if I didn't drill a- =0A> hole at the wel d point, the heated air within the tube would blow a- =0A> hole in the tu be near the weld.- For my money, especially if the- =0A> frame is well coated - epoxy primer, or powder coat - I would leave- =0A> that part alo ne.=0A>=0A> That said, though, there have been reports in the past of the - =0A> powder coat lifting, blistering or light dustings of corrosion on - =0A> the surface as if pinpoint defects were in the powder coat.- Thi s- =0A> was years past and I suspect the factory has addressed this issue - =0A> with better surface prep before the powder coating, but, to put it - =0A> succintly, I wish my new old kit was not powder coated.=0A>=0A> Lo - - - - - - - - - - - - - -Matt Dralle, List Admi ==== ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 26, 2008
I own a Grumman canoe it has been in the water, mostly fresh, but with several trips on the briny blue. I think it's a '47 or '48. The only mark on it wis where my father didn't pull it completely out of the water on one occasion. This canoe built of aircraft grade aluminium has been left in the woods for years at a time and basically abused but at close to 60 years it is still nto leaking a drop and I'll put it up against any of the plastic canoes or other aluminium canoes on the market at this time. In fact it appears to be better built than some of the newer Grummans. My point is it takes some doing to corrode aluminium. That being said I've also had to replace lots of aluminium in planes. Surprisingly most of it was at one time or the other protected with zinc chromate, Alumiprep or Alodine. The job I'm not loking lorward to is having to change out the washroom in any jetliner... that is a known high corrosion area. If you are going to protect the interior of the spars a two part epoxy zinc chromate is not necessary because nothing has to stick to it. Sloshing with a regular zinc chromate will give ample protection to the interior of the spars. The exterior of the spars is another question. The wing covering has to be able to have a strong bond with the spars. This means a two part epoxy is required because it is not dissolved by the fabric adhesive. Zinc chromate will actually protect the aluminium at a molecular level. Apply it sparingly and be sure to wear rubber gloves when working with any zinc chromate. I put out a fire once in the iron ore concentrator plant in Labrador City. A painter had dropped a rag damp with linseed oil in a garbage can. The garbage was dumped into a dumpster which was right beside the oil reservoir in the plant. I happened to notice the smoke as I walked past and before I could get the extinguisher out and ready to operate flames were coming out of the dumpster ten to fifteen feet high... inside the plant. I put out the fire and shortly afterward I had to explain why I had used the extinguisher. It was a large one on a dolly with fifty feet of hose. When the safety technicians looked in the dumpster and the blisters on the paint of the oil reservoir I was considered the hero of the moment. Noel -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of JetPilot Sent: Saturday, October 25, 2008 10:40 PM Subject: Kitfox-List: Re: Corrosion Protection for Kitfox... Any ideas ???? Thanks for the suggestion Noel, that brings a question to mind... Is there a place in all the joints in the fuselage for oil to flow through ? I thought that many of them might be closed off with metal. Would I not have to drill a hole in almost every other tube vertical tube in the fuselage to get this stuff in there ? I have this stuff from Aircraft Spruce called Tube Seal that is made for corrosion protection of aircraft tubing. More expensive than linseed oil, but I'm hoping it will work better. There will most definitely be times when my plane is out in the weather... I hope just during cross countries, and rainstorms, but it may turn into longer than that. Hangers here in Miami cost 650 a month at the small GA airport, that is after you do the three year wait for one [Evil or Very Mad] Thanks for the warning on Spontaneous Combustion, that would have really sucked to burn down my house :( But then again, this new knowledge could also lead to hours of entertainment [Wink] Mike -------- "NO FEAR" - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=210288#210288 ________________________________________________________________________________
From: "Noel Loveys" <noelloveys(at)yahoo.ca>
Subject: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 26, 2008
All cluster joints should be open inside. The strength is in the tube not the interior. One hole in the frame should give access to the interior of the whole frame. The only exceptions will be any brackets which may be welded to the frame. One thing about any resin or powder coat finish is that if there is ine little abrasion in the finish then it is possible to have a filliform corrosion to develop under the finish. This type of corrosion can usually be repaired by sanding the affected area to remove corrosion and re-finishing. There is a good section in AC43 on corrosion and anti corrosion methods. Download a copy and have a read. Sigtaturea Noel Loveys Campbellton, NL, Canada CDN AME intern, PP-Rec C-FINB, Kitfox III-A 582 B box, Ivo IFA, Aerocet 1100 floats noelloveys(at)yahoo.ca -----Original Message----- From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Lowell Fitt Sent: Saturday, October 25, 2008 11:47 PM Subject: Re: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? Having welded on a fuselage frame, I strongly believe that if you drill one small hole in one portion of the frame for introducing the oil, that tube and that tube only will be protected. Every tube has it's own welded end, that is every tube is separated by the joint weld - almost all are butt welded. The longerons might be continuous on their length but the cross braces are entirely separate. How do I know? I moved the shoulder harness attachment points to a position I liked a bit better and if I didn't drill a hole at the weld point, the heated air within the tube would blow a hole in the tube near the weld. For my money, especially if the frame is well coated - epoxy primer, or powder coat - I would leave that part alone. That said, though, there have been reports in the past of the powder coat lifting, blistering or light dustings of corrosion on the surface as if pinpoint defects were in the powder coat. This was years past and I suspect the factory has addressed this issue with better surface prep before the powder coating, but, to put it succintly, I wish my new old kit was not powder coated. Lowell ----- Original Message ----- From: "Noel Loveys" <noelloveys(at)yahoo.ca> Sent: Saturday, October 25, 2008 3:49 PM Subject: RE: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? > The two part epoxy primer should be ok for the inside of the spars. > Actually if your plane is kept in a hanger out of rain I doubt you would > need anything in the spars. Aluminium will form its own oxide coating > which > protects it as long as it doesn't get wet. For the weight that is > involved > prime it if it makes you feel happier. The nice thing about the two part > primer is it won't dissolve with the other finishing chemicals. > > > > As for the fuselage that's a different quintal of fish. I recommend > drilling one small hole 1/16 " close to the top of the frame on the > inside. > Use a small syringe to inject about a cup or two of double boiled linseed > oil into the frame. Put a small screw into the hole and then rotate the > frame in every possible direction for about a week. (change the rotation > daily) Then drain the linseed oil out the same hole into a can. (Turn the > frame upside down). Replace the screw with a little epoxy around it to > seal > the hole. There are a few things to know about linseed oil. One is it > will > never dry until it comes in contact with air. The driest it will get > inside > your frame is the consistency of a gel so you don't need to re inhibit > your > frame at a later date. > > > > Linseed oil likes to migrate... it will on its own wick into every nook > and > cranny of the frame from the inside and inhibit any corrosion that can > form > in there. The biggest thing to remember about using linseed oil is it > will > spontaneously combust if you allow it to drip on a floor and then wipe it > up > with a rag. It usually takes about fifteen minutes to break into fire > (from > a wet/damp rag) and I can guarantee you it will produce a lot of white > smoke. If you have to wipe up any drips put the rag outside in a fire > proof rag bin. Funny thing is in a dish or can it will not spontaneously > combust. It needs the larger surface area a cloth gives. > > > > > > Sigtaturea > > > > Noel Loveys > > Campbellton, NL, Canada > > CDN AME intern, PP-Rec > > C-FINB, Kitfox III-A > > 582 B box, Ivo IFA, Aerocet 1100 floats > > noelloveys(at)yahoo.ca > > > > > > > > -----Original Message----- > From: owner-kitfox-list-server(at)matronics.com > [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of JetPilot > Sent: Saturday, October 25, 2008 3:40 PM > To: kitfox-list(at)matronics.com > Subject: Kitfox-List: Corrosion Protection for Kitfox... Any ideas ???? > > > > > > > I am building a Kitfox SS, I am located in Miami so I need to do > everything > possible to protect from corrosion. First I will be sloshing the inside > and > painting the outside of the wing spars with a 2 part epoxy primer as > recommended by some. What is the best Epoxy primer to use for this ???? I > will be covering with Poly Fiber system, is the epoxy primer sold by Poly > Fiber the best I can use ? > > > > My fuselage is powder coated at the factory. I have heard about using Tube > Seal inside the tubing, but am not sure if I am more likely to cause > problems drilling holes in the fuselage tubes to get the tube seal in ?? > If > the tubes are sealed on the ends where the welds are, than I think I would > be better off not doing anything. > > > > Is there anything I am missing here, anything else I could do to protect > against corrosion before I build ? > > > > Thanks, > > > > Mike > > > > -------- > > "NO FEAR" - If you have no fear you did not go as fast as you > could have !!! > > > > Kolb MK-III Xtra, 912-S > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=210258#210258 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________________________________________________________
From: Lynn Matteson <lynnmatt(at)jps.net>
Subject: Re: Corrosion Protection for Kitfox... Any ideas ????
Date: Oct 26, 2008
Now that you mention it, I've heard that too. In that application, the reason is to keep track of any cracks that might appear due to stress, and he sure puts 'em under stress, but I was wondering if any of the "common folk" airplanes...those that are tube frames, get the "drill and weld" procedure to insure oil flow throughout. To be more to the point of this Kitfox list, I wonder if Kitfoxes are done this way. John? Lynn Matteson Kitfox IV Speedster Jabiru 2200, 579.1hrs Sensenich 62x46 flying again (17 hrs) after rebuild, and new Electroair direct-fire ignition system On Oct 26, 2008, at 12:50 AM, James Shumaker wrote: > Lynn


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