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ashontz



Joined: 27 Dec 2006
Posts: 723

PostPosted: Sat Nov 24, 2007 10:50 am    Post subject: awesome drum lessons Reply with quote

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Ron Lendon



Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI

PostPosted: Sat Nov 24, 2007 8:49 pm    Post subject: Re: Spar cap angles on 601xl Reply with quote

Is this the splice you are talking about? Found it on ch601.org

http://ch601.org/resources/rear%20spar/601xl_rear_spar_splice.htm


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Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
http://www.mykitlog.com/rlendon
Corvair Engine Prints:
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ashontz



Joined: 27 Dec 2006
Posts: 723

PostPosted: Sun Nov 25, 2007 2:02 pm    Post subject: Re: Spar cap angles on 601xl Reply with quote

Not the rear spar splice, the butt joint for the spar cap angles on the main spar. They can be made in two sections, but there should be a doubler that spans the joint.

Thanks

Ron Lendon wrote:
Is this the splice you are talking about? Found it on ch601.org

http://ch601.org/resources/rear%20spar/601xl_rear_spar_splice.htm


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lwinger



Joined: 21 Jun 2006
Posts: 229
Location: Tustin, CA

PostPosted: Sun Nov 25, 2007 3:36 pm    Post subject: Spar cap angles on 601xl Reply with quote

I checked with ZAC and there is no required splice for the spar cap angles on the main spar.

Larry Winger
Tustin, CA
601XL/Corvair
Getting close to finishing my wings
On Nov 25, 2007 2:02 PM, ashontz <ashontz(at)nbme.org (ashontz(at)nbme.org)> wrote:
[quote]--> Zenith-List message posted by: "ashontz" <ashontz(at)nbme.org (ashontz(at)nbme.org)>

Not the rear spar splice, the butt joint for the spar cap angles on the main spar. They can be made in two sections, but there should be a doubler that spans the joint.

Thanks
Ron Lendon wrote:
Quote:
Is this the splice you are talking about? Found it on ch601.org

http://ch601.org/resources/rear%20spar/601xl_rear_spar_splice.htm


--------
Andy Shontz
CH601XL - Corvair
www.mykitlog.com/ashontz


Read this topic online here:

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sky_ranger161



Joined: 07 Jun 2006
Posts: 91

PostPosted: Sun Nov 25, 2007 3:49 pm    Post subject: Spar cap angles on 601xl Reply with quote

Hey Andy,

I bent mine in one long section, but if I understand correctly there is no doubler like I think you're thinking about. I remember a post a year or so ago by David Barth saying that as long as the spar cap angle joint was not in line with other joints (like the termination of the spar cap doublers) you should be fine. I'm sure a quick email to Mark Townsend or David (or Zenith for that matter) could be more definitive. I just wanted to let you know what I remember because I hadn't seen any replies to your question.

The only reason I remember this is because I pulled my hair out for two days bending that long angle only to hear two days later that it could be done in two pieces. Wish I'd have thought to ask THAT question.

Good luck.

Debo Cox
Nags Head, NC
Scratchbuilt XL/Corvair
www.mykitlog.com/debo

do not archive
[quote][b]


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ter_turn(at)yahoo.com
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PostPosted: Sun Nov 25, 2007 4:40 pm    Post subject: Spar cap angles on 601xl Reply with quote

Andy,

I had access to an 8 ft. break so spliced the spar caps 8 & 4ft. on top and 6 & 6 ft.for the bottom. I made two 8" splices out of .035 and secured them on the bottom side of the angles with 2 small flush solid rivets, spaced to miss the A5's when I drilled and riveted the skins into the caps. Make sure to drive the Solid rivets through the spar web and caps to respect all edge distances.
Terry Turnquist

Debo Cox <sky_ranger161(at)yahoo.com> wrote:[quote] Hey Andy,

I bent mine in one long section, but if I understand correctly there is no doubler like I think you're thinking about. I remember a post a year or so ago by David Barth saying that as long as the spar cap angle joint was not in line with other joints (like the termination of the Be a better pen pal. [quote][b]


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PostPosted: Sun Nov 25, 2007 5:32 pm    Post subject: Spar cap angles on 601xl Reply with quote

[img]cid:image001.gif(at)01C82FA1.6B24C0B0[/img]
Approved by Chris Heintz

Mark Townsend Alma, Ontario
Zodiac 601XL C-GOXL, CH701 OTIS
www.ch601.org / www.ch701.com/ www.Osprey2.com


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zodierocket(at)hsfx.ca
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PostPosted: Sun Nov 25, 2007 5:33 pm    Post subject: Spar cap angles on 601xl Reply with quote

I have also posted the spar cap splice on www.ch601.org in the builders resources.

Mark Townsend Alma, Ontario
Zodiac 601XL C-GOXL, CH701 Otis
www.ch601.org / www.ch701.com/ www.Osprey2.com

--


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ashontz



Joined: 27 Dec 2006
Posts: 723

PostPosted: Sun Nov 25, 2007 6:28 pm    Post subject: Re: Spar cap angles on 601xl Reply with quote

Funny, I just talked to I believe it was Sebastian and he was like "uh, I'd imagine a doubler with 5 or 6 rivets either side would be a good idea."

So what's the final word on this before I go pulling out the doubler I have in there and making it longer. Looking at the FAA Advisory Circular under Repairs (seeing as how the butt joint is essentially the same as a crack, for .032 you'd need a 1.5 times the thickness doubler with 5 rivets either side. Good guess on whoever at Zenith gave me the thumbs up. Still, I'd like to know if they do or don't require it in this approved design change.

[quote="lwinger"]I checked with ZAC and there is no required splice for the spar cap angles on the main spar.

Larry Winger
Tustin, CA
601XL/Corvair
Getting close to finishing my wings
On Nov 25, 2007 2:02 PM, ashontz <ashontz> wrote:
Quote:
--> Zenith-List message posted by: "ashontz" <ashontz>

Not the rear spar splice, the butt joint for the spar cap angles on the main spar. They can be made in two sections, but there should be a doubler that spans the joint.

Thanks
Ron Lendon wrote:
Quote:
Is this the splice you are talking about? Found it on ch601.org

http://ch601.org/resources/rear%20spar/601xl_rear_spar_splice.htm



--------
Andy Shontz
CH601XL - Corvair
www.mykitlog.com/ashontz


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=148440#148440


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PostPosted: Mon Nov 26, 2007 3:03 am    Post subject: Spar cap angles on 601xl Reply with quote



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PostPosted: Mon Nov 26, 2007 7:14 am    Post subject: Spar cap angles on 601xl Reply with quote

Hi Guys.
When we originally proposed this butt joint to Chris
Heintz the first question was whether or not the spar
cap angle was used in the strength calculations of the
spar or if its purpose was simply to attach the skins
to the spar. All the spar cap angle does is transfer
the load from the skin to the spar. We could have used
a whole bunch of little angles (one for each rivet)
but it is simpler to use less (one or two) Therefore
no doubler is required.

We recognize that it does carry some of the load of
the spar so it is important to have the butt joint
located away from the termination of the front spar
caps (top and bottom) to avoid stress concentrations
at that location. Mark Townsend mentioned 16 inches I
believe. I hope this clarifies things somewhat.
David

David Barth
601 XL Plansbuilder 15% done?
Working on Wings
www.ch601.org
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ashontz



Joined: 27 Dec 2006
Posts: 723

PostPosted: Mon Nov 26, 2007 11:21 am    Post subject: Re: Spar cap angles on 601xl Reply with quote

Cool. Thanks

Ok, now I can stop worrying about pulling that shorty doubler out that I have in there currently. I'll put another short doubler on the other spar when I get around to making it just for anal-retentive/feng shui balance/qi reasons, you know, so I know I have identical spars on either side, even if the doubler isn't actually needed.

do not archive

zodierocket(at)hsfx.ca wrote:
I have also posted the spar cap splice on www.ch601.org in the builders resources.

Mark Townsend Alma, Ontario
Zodiac 601XL C-GOXL, CH701 Otis
www.ch601.org / www.ch701.com/ www.Osprey2.com

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